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SMS MEDIUM STANDARD FR02/2016 Instructions For Use Manual

Mobile stage
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NAME AND SIGN FACTORY COMPANY:
ELBRUS
Ul. Paderewskiego 5
55-100 Trzebnica
POLAND
www.scenymobilne.pl
biuro@elbrussport.pl
PURPOSE OF THE DEVICE :
TYE :
S-M-S (Speed Mobile Stage)
MODEL :
MEDIUM STANDARD (The identification number: FR02/2016)
PRODUCTION DATA :
07/2016
DIRECTIVE
: 2006/95/WE , 2004/108/WE , 2001/95/WE, 2006/42/WE,
NORMS (STANDARDS) : EN 13782:2007,
FIRE CLASSIFICATION : B1(DIN4102) -
CALCULATIONS (norms) : AL76 , EN1993-1:2006/AC:2009.
1
INSTRUCTIONS FOR USE
MOBILE STAGE
low flammability
.

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Summary of Contents for SMS MEDIUM STANDARD FR02/2016

  • Page 1 INSTRUCTIONS FOR USE NAME AND SIGN FACTORY COMPANY: ELBRUS Ul. Paderewskiego 5 55-100 Trzebnica POLAND www.scenymobilne.pl biuro@elbrussport.pl PURPOSE OF THE DEVICE : MOBILE STAGE TYE : S-M-S (Speed Mobile Stage) MODEL : MEDIUM STANDARD (The identification number: FR02/2016) PRODUCTION DATA : 07/2016 DIRECTIVE : 2006/95/WE , 2004/108/WE , 2001/95/WE, 2006/42/WE,...

  • Page 2: Table Of Contents

    Table of Contents 1 SPECIFICATIONS ……………………………………………………………………………………………… page 3 2 TRANSPORT ………………………………………………………………………………………………………… page 6 3 STORED ……………………………………………………………………………………………… page 7 4 INSTALLATION ……………………………………………………………………………………………………………….page. 8 5 REMOVAL …………………………………………………………………………………………………………page 32 6 SAFETY AND APPROVALS ..................page 39 7 MAINTENANCE AND INSPECTION TECHNICAL ..............page 41 8 ATTACHMENTS …………………………………………………………………………………………………………page 42...

  • Page 3: Specifications

    1. SPECIFICATIONS Length 9,5 m Dimensions Width 2,5 m Height 3,5 m Trailer weight 2500 kg Permissible total weight 2500 kg – 3000 kg Axle load capacity 3000 kg Frame Steel Corrosion protection Hot dip galvanized Traction type Tandem – KNOTT Working brake 2 braked axles - KNOTT Overrun brake...
  • Page 4 Specifications – stage Type S-M-S Model Small Width Stage platform Depth Height 1 m -1.3 m Length 1,5 m Sound platforms 2 pcs Width 0,8 m Total height stage 5,75 m Height clearance stage 4,45 m Max load platforms 300 kg/m Max roof load after installing 720 kg = 4 x 120 kg/pole + poles...
  • Page 5 The electro hydraulic drive 12 V via a car battery system (Remote controlled) System of raising the roof On the basis of hydraulic cylinders - 4 pieces (electrohydraulic system with remote control) Intelligent system raising the Allows lifting the roof after installing lights. roof The system enables loading of for example, only the left or right side of the roof without the risk of tilting of the roof...

  • Page 6: Transport

    2. Transport a) Hitch up the trailer to the car and preparing vehicles for transport. To hook the handle to the hook should be imposed on the tiller handle hook the car with raised lever F. properly hooked to the hook holder green color indicates the ratio A on the head of the handle and lever F max pressed down.
  • Page 7 3. Storage It is recommended to store the complex device under a roof, it ensures longer service life In the absence of the possibility of roofing, a clearance hole in the trailer should be covered by tarpaulin material to protect the interior of the trailer from rain water or snow.
  • Page 8 Four stools put the actuators and protect cotter. Stools should be horizontally on a flat and stable kick-stands surface. Remove the tarpaulin protecting the control consoles..
  • Page 9 Connect 230V power into the socket using the cable with protective conductor. Open the four-valve cylinder two front and two at the rear of the trailer. Valves in an upright position. Start the pump by pressing the power button.
  • Page 10 Simultaneously press the cord 1 and 4 in the direction of "forward" so as to change position - cylinders kick-stands in front of the trailer will start to pull out the trailer lifting upwards. Raise the front of the trailer about 10 cm and release the cord 1 and 4 then press simultaneously thr cord 2 and 3 and raise the rear of the trailer about 10 cm.
  • Page 11 Using spirit levels installed at the valves foot of the left side of the trailer to adjust the length of the foot cylinders so as to indicate the level of spirit levels. For this purpose, pulling the individual cord (each cord is equivalent to one cylinder-foot) Pulling the cord no 1 will lowering the corner 1 of trailer.
  • Page 12 Unclip the tarpaulin from the trailer (all brackets) Remove the two conveyor belts inside a trailer on both sides of the platforms. Belts prevent against accidental opening scene platforms. Open the platform side. To do this, pull the wall of the platform in minimum 2 persons (as pictured) and lower it slowly to the position of 45 degrees. Note! Risk of head injury.
  • Page 13 Be very careful! Opening the three latches spread the legs of the platform. Note! Risk of head injury. / Be very careful! Install latches kick-stands , located on each foot, extendable. For this purpose, in latch strut to plug. Lower the platform to a horizontal position so that the steel cables acquired tension...
  • Page 14 Such set to the platform can not be loaded and stand on it is prohibited! Slide the adjustable kick-stands . To do this, unscrew the black knob so that the rate has increased contact with the ground, then tighten the black knob. Repeat this step with each foot adjustable.
  • Page 15 To install a second platform on the opposite side of the trailer assembly operations repeat the same as in the case of the first platform. Slide the outer roof beams at about 70% extension. Telescopes should be extended simultaneously (in pairs) as the drawer in order to prevent damage.
  • Page 16 Each of the four telescopes pull out and secure before submitting a screw of length 120 mm and screw nut with a length of 90 mm. Remember telescopes eject at the same time (in pairs) so that the beam is always parallel to the trailer frame.
  • Page 17 Install the eight bracing beams roof, three on each side of the roof. Installation locations of beam bracing are marked in red (black) points to the roof beams. Properly installed beam bracing. ZZ latch is extended.
  • Page 18 Undo the straps that secure the transport stairs and landings scene. Unhook the rubber fixing rails. Be careful when unfasten the elastics (caution: Risk of injury) Install three side rails as pictured. Two of the front of the stage and one of the rear-side mounting stairs.
  • Page 19 Install six railings rear. Railing into the holes in the landings (all the way) Fix sound platforms to the front of the platform on both sides. Then, holding the platform horizontally slide the foot and secure (torque wrench with a force of 23 Nm). Install the inner leg platform. Note! Properly installed sound system platform - the pawl of the photos are in the locked position (the latch is in contact with the plate- max extended to sound platforms)
  • Page 20 Secure girders sound on both sides of the girder roof-front. After inserting the beams in the socket must be secured each of them against uncontrolled slipping three screws. Screw A with a nut with a length of 70 mm and two screws without thread B with a length of 70 mm each.
  • Page 21 Pull out the two black belts with covers installed at the ends of the roof girder-rear and expand them on the platform. Check whether the four diagonals of the roof (belts) are strained.

  • Page 22: Installation

    Attach the four lanes P (exhaust) on the lugs in every corner of the scene Hang the grid (side curtain) ST - mesh back, 2x Sb - mesh side, 2x Sc-mesh front Fixing nets is not required and you can skip this step. Note! Grids (side curtain) can be installed only in the case when the wind speed does not exceed 30 km / h...
  • Page 23 Prepare points (M) to attach the anchor straps stage to the substrate (exhausts) as shown below. The minimum load capacity of each executed anchoring M should not be less than 500 kg. (Figure-view from the top of the stage and placement of anchor points to the ground) Connect the air pump power cable with three-wire differential protection...
  • Page 24 Right before you start raising the roof, using an anemometer measure wind speed. After reading the measurement to compare it with the scale of the table. Max wind speed during assembly and disassembly 30 km/h (raising the roof) (with side-grids curtains) Max wind speed during assembly and disassembly 42 km/h (raising the roof)
  • Page 25 Open the valves X and once again run the pump with the pull rod 5 directed "backwards". Action to stop when the roof cease to rise, and four links L on both sides of the stage will be strained. Close the valves X Turn off the engine of the car.
  • Page 26 Immediately after lifting the roof should be ready for installation of four poles S and two poles T. First-pole inserted into the upper roof socket girder. Then slightly lift pole (max 25 kg) and put it on the platform stage on the base M. Upper plate is properly installed all its column should adhere to the sheet plane on the beam roof.
  • Page 27 Each of the six pillars fixed to the roof and the platform. To do this, screw the lug with a rod and a belt to stop the nut mounted to the top base of column and tighten the ratchet strap mounted at the lower base of the column. Installed on the back wall of the stage two diagonals P.
  • Page 28 Four guy wires anchor O fix using transport rattles (Tension) to previously prepared anchor points M. Guy wires O stretch evenly and sensitively so as not to cause a phenomenon tilt the construction scene in the direction of a tension pulls. Camouflage tarpaulin V forehead landing stage (platform supporting structures) by hooking it to beam platform prepared using Velcro fastener.
  • Page 29 Foot steps must both adhere to the substrate. If one of the kick-stands is above ground, use a wooden block to the support of the substrate. Using the six knobs PO to adjust the angle of attack the stair steps so that they are positioned horizontally. The adjustment range of stairs 0.8m - 1.4m.
  • Page 30 Unscrew the mounting poles from the floor of the stage and hide them under platforms stage so that the stage floor was free of obstacles. Give voltage 230v 50hz to power air pump extension cable with PE. This will start the pump and the chamber on the roof of stage fill with air-tensioning ideal canvas on the roof of stage.
  • Page 31 Turn off the pump that can cause rain water will spread on the roof of stage. Therefore, the pump must always be running, and the air chambers is always inflated. This will allow for perfect drainage of rainwater from the roof of the stage, and thus exclude the risk of uncontrolled charging rooftop rainwater.
  • Page 32 After installing the scene should be under constant supervision of trained people (with the appropriate knowledge and skills)
  • Page 33 Disassembly Immediately before starting the disassembly (lowering the roof) stage, using an anemometer measure wind speed. After reading the measurement to compare it with the scale of the table Max wind speed during assembly and disassembly (lifting) 30 km/h (with side-grids - curtains) Max wind speed during assembly and disassembly (lifting) 42 km/h (without the side-grids - curtains)
  • Page 34 pressing a key on the remote control. There will be equal and slow lowering of the roof of stage down. When the roof stops falling, turn off the pump and release the cord 5. Open the valves X and start the pump again holding the cord 5 until the complete raising and alignment of the roof.
  • Page 35 Remove four guy wires belts and two diagonal stripes on the rear - roll up and put in sacks (bags) Remove all the screws securing the telescopes girders and slide telescopes. Slide all the foot platforms and secure by tightening the knob against uncontrolled slipping.
  • Page 36 Note! When performing activities related to the submission of platforms keep special attention because there is a risk of trapping (deadlock) hands or head injury. After disassembly, secure platforms with transport rattles- tension (minimum 1 ton) on both sides of the trailer as pictured.
  • Page 37 Remove two supports to the transport position. The support must be rigidly fixed in a holder so that it was impossible to uncontrolled unscrew. Fold actuators kick-stand. To do this, open the four-valve cylinder and then pull the two rods at the same time "to yourself"...
  • Page 38 Close supply wires and put together with a remote control in the box. Cover the steering console tarpaulin. Stools attached to the floor on the screws with a length of 40mm. Carefully stretch and fasten the canvas to the trailer onto the prepared mounting and handles.
  • Page 39 6. Safety and certificates PROCEDURE IN CASE OF FIRE In case of fire must immediately leave the light stage (stage platform). During the evacuation due to the low height of the platform above the ground to find the shortest possible path to being away from the stage and fire places.
  • Page 40 Disconnect velcro grid dividing the middle into two parts. Grids move toward the poles. Drawn grid solidly tied to poles.
  • Page 41 In Case when the wind is very strong and attachment grid to poles is difficult s - grids back to dump. To this end two cotter pins installed in the corners of the aluminum to be removed. Pulling grid outward to remove the roll from the guide - grid falls loses connection to the guideline and falls to the ground.
  • Page 42 Grids side. Divide side mesh into two parts tearing curtains of velcro in the middle. Grids rolled over by wrapping them around their own axis. Grids permanently fastened to the railing stage. Repeat the same operation for the grid on the opposite side of the stage. TEMPERATURE Suitable for use at from -20 to 40 degrees Celsius Storage device is permitted at a temperature of from -30 to 40 degrees Celsius...
  • Page 43 TRANSPORT Max speed during transport: 70 km / h The required license category B + E Gross vehicle weight: the GVW LIMIT LOADS - STATICS OF STRENGTH Max roof load during lifting and lowering 300 kg (max 75 kg / girder ) Max roof load after installing the stage 120 kg/ girder + 120 kg/ sound hanger Max load (static) platform...

  • Page 44: Maintenance And Inspection Technical

    7. Maintenance and Technical The apparatus as each vehicle type trailer brand SAM GVW over 750 kg is subject to annual inspection in diagnostic station. Service intervals can be found in the registration trailer The manufacturer also provides service and technical inspection device (scene-stage).

  • Page 45: Attachments

    7. Attachments (MODEL DOCUMENT) -Attachment no 1 DECLARATION OF CONFORMITY no XX/201X 1. The manufacturer of the product: ELBRUS ul. Paderewskiego 5, 55-100 Trzebnica (name and address of the plant manufacturing the product) 2. Product name: Mobile scene (stage) (name, trade name, type, variety, grade, class) 3.
  • Page 46 Attachment no 2 CERTIFICATE OF QUALITY NO. PX/201X (MODEL DOCUMENT) 1. The manufacturer of the product: ELBRUS ul. Paderewskiego 5, 55-100 Trzebnica (name and address of the plant manufacturing the product) 2. product name: Mobile scene (stage) (name, trade name, type, variety, grade, class) 3.
  • Page 47 - Attachment no 2 INSTRUCTION MANUAL Axles Introduction Ladies and Gentlemen, Congratulations to you axle trailer fitted with AL-KO. But before they go to you with a trailer on public roads, it is necessary for safety reasons, read the instruction manual. Safety Directions ...
  • Page 48 On versions with gas spring should pull the brake lever over dead point. On versions with the cylinder spring, engage the handbrake lever all the way to the last tooth. It should be taken into account that the handbrake vehicle can go back about 25 cm to make full use of the parking brake force.
  • Page 49 - (Other maintenance as the standard axle) Maintenance axis unbraked After 1500 km or 6 months - Check and if necessary adjust the axial play - When the trailer of boat, placed into fresh water or saltwater, new hub bearing lubrication should be conducted shortly after the trailer (with the exception of the hubs for watertight).
  • Page 50 Troubleshooting Disruption Cause Removal Too poor brake function Do not have been run brake linings Persists after repeated braking Damaged or soiled pads Replace the brake clamp cap Too much friction losses Release the transfer device corrosion including brakes Reverse impeded or It occurs only when the installation disc is Adjust the brake systems blocked...
  • Page 51 The device overrun AL-KO is a mechanical device with hydraulic shock absorber. Coupling  Guide the truck or trailer to the coupling point. When the hitch coupling ball:  Open the hitch ball and fit it on the sphere the towing hook.
  • Page 52  • supporting wheel inner tube must be screwed up in the outer tube, i.e. so that the wheel support has been locked in the slot of the outer tube.  • Loosen the outer tube mounting bracket supporting wheel, jockey wheel pick up, so that based on the openings in the unit enclosure overrun.
  • Page 53 stop). NOTE: After the trailer handbrake can go back to about 25 cm before the entire braking force will be used! (When parking the trailer should be considered a suitable space). Maintenance Every 10,000 - 15,000 km or every 12 months: Grease or oil of sliding and articulated devices overrun! Lubrication, see Figure 7 Multipurpose grease for DIN 51825 KTA 3K4...
  • Page 54 Troubleshooting disruption cause removal Too poor brake Too much friction losses in the device Loosen the transmission function overrun system including the Bowden cables corrosion Major damage when maneuvering Overheating of the Not released the handbrake Release the handbrake; brakes when driving Check the transmission system forward (free to move)