LAUMETRIS MKL User Manual

Manure spreader

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„LAUMETRIS" UAB
TECHNIKOS STREET 4, KELERISKIAI VILLAGE,
KEDAINIAI DISTRICT, 57343, LITHUANIA
Tel.: +37034742390
info@laumetris.lt
USER MANUAL FOR MANURE SPREADER
MKL

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Summary of Contents for LAUMETRIS MKL

  • Page 1 „LAUMETRIS“ UAB TECHNIKOS STREET 4, KELERISKIAI VILLAGE, KEDAINIAI DISTRICT, 57343, LITHUANIA Tel.: +37034742390 info@laumetris.lt USER MANUAL FOR MANURE SPREADER...
  • Page 2 Happy to become an agricultural machinery supplier of Yours! Willingly, efficiency of Laumetris machinery will vastly increase Your overall results. Kind regards, Laumetris USER MANUAL Manure spreader MKL...
  • Page 3 _______________________________ _______________________________ Owner or user: _______________________________ Name, surname / company name: _______________________________ Address: _______________________________ _______________________________ Phone, email address: _______________________________ Manufacturer: Seller: Buyer: UAB „Laumetris“ ________________ ________________ ________________ ________________ ________________ ________________ ________________ ________________ signature signature signature USER MANUAL Manure spreader MKL...
  • Page 4 WARRANTY Standard factory warranty period for Laumetris machinery is 12 months after delivery. Warranty is only applicable if the Warranty Certificate document is signed correctly and scanned copy returned to Laumetris by post or email address: garantija@laumetris.lt Seller may provide different warranty periods, in such cases the seller must be addressed regarding the warranty claim.
  • Page 5: Table Of Contents

    6.3 Spreading manure ........................24 6.4 Detaching the manure spreader off the tractor ................25 7. ACTIONS DURING SERVICING ......................27 7.1 Chassis ............................27 7.1.1 Maintenance of wheels ......................27 7.1.2 Maintenance of axles ......................29 USER MANUAL Manure spreader MKL...
  • Page 6 8. TROUBLESHOOTING ........................... 51 9. PERIODICAL SERVICING ........................51 9.1 Lubrication ........................... 51 9.2 Technical maintenance ........................ 53 9.3Instruction for repairs ........................53 10. DISPOSAL OF THE MANURE SPREADER .................... 53 11. SERVICE HISTORY / NOTES ....................... 54 USER MANUAL Manure spreader MKL...
  • Page 7: Declaration Of Conformity

    EU DECLARATION OF CONFORMITY FOR THE MACHINERY According to EU Machinery Directive 2006/42/EC UAB „Laumetris“, Technikos street 5, Keleriskiai village, Kėdainiai district, 57342, LITHUANIA hereby declares that the Transporting machinery named below are manufactured in compliance with Council Directive 2006/42/EC The above declaration covers the following manure spreaders: MKL-XX;...
  • Page 8: Introduction

    Also, the manufacturer is not obliged to make such changes to already sold products. MKL manure spreaders are made for safe use provided that the user manual is followed. Therefore, this manual must be read before beginning to use the product.
  • Page 9 THE USER MANUAL IS THE MAIN GUIDANCE FOR THE MANURE SPREADER Axis statutory plate Wheel axis brand and type are marked on the axis statutory plate which is on the center of the axis. Fig. 1.3. Axis statutory plate plate position. USER MANUAL Manure spreader MKL...
  • Page 10: Purpose

    The manure spreaders are intended to transport manure to the field and spread it. UAB "Laumetris" produced manure spreaders are made with vertical manure beaters, which cut and spread manure. Vertical manure spreading beaters chop and spread manure in a wide area. This model manure spreaders, spread manure up to 12 meters width.
  • Page 11: Requirements Prior To Use

    The warning signs must be well readable. If damaged, they must be replaced immediately. Original stickers can be purchased from UAB LAUMETRIS. Failure to execute this instruction may result in the breakdown of the machine or its separate parts.
  • Page 12: Obligatory Provision Of Information

    Attention! To avoid overloading, refer to the densities of the main materials to be transported set out in Table 6.1. Load the body only when: – The manure spreader is connected to the tractor; – The manure spreader stands on a solid and even surface; USER MANUAL Manure spreader MKL...
  • Page 13: Wheels

    Replace any worn-out parts or assemblies with new ones complying with the manufacturer's requirements set for them. Deliver any parts that are not suitable for use to the appropriate points in accordance with environmental requirements. USER MANUAL Manure spreader MKL...
  • Page 14: Driving On Public Roads

    Warning sign Keep a safe distance from Attention! electrical lines. Do not stand on the chain Place: at the front of the transporter if the tractors motor body. is on and the PTO shaft is turning.. USER MANUAL Manure spreader MKL...
  • Page 15 Warning sign Information sign Wait until all elements of the Raising / Lowering rear cover machine will stop before before beaters ( controlled from touching. the tractor). Place: manure spreader rear. Place: manure spreader rear. USER MANUAL Manure spreader MKL...
  • Page 16 Table 2.1. Other warning signs. ATTENTION! The user of the manure spreader must take care of the legibility of the warning symbols and notices arranged on it and to replace them with new ones if they are damaged. USER MANUAL Manure spreader MKL...
  • Page 17 Fig. 2.1. Sticker position schematic. USER MANUAL Manure spreader MKL...
  • Page 18: Technical Specifications

    Tires size 650/65-R30,5 650/70R32 750/65R32 Maximum transport speed, km/h Minimum tractor power requirement, HP Table 3.1. Technical specifications of MKL - 10/12/14. Specifications may differ according different options of a product. Model MKL-16 MKL-18 MKL-20 Technical loading capacity, tons* Volume capacity, m...
  • Page 19 Fig. 4.1. Chain transporter diagram: 1 - chain transporter; 2 -chain transporter tensioning bolts; 3 - chain transporter tensioning axis; 4 - chain transporter driving axis; 5 - reductor; 6 - hydro motor. USER MANUAL Manure spreader MKL...
  • Page 20: Frame

    The variable-height support foot is necessary when the manure spreader is not in use (detached from the tractor). Mechanical variable-height support foot. By turning the handle to one or another side, the length of the device changes, while changing the position of the drawbar towing loop in the vertical direction. When USER MANUAL Manure spreader MKL...
  • Page 21: Hydraulic Tailgate Lifting Mechanism

    12 V current electricity system of the tractor. Fig. 4.4. The general electric diagram of the Manure spreader MKL. 1 – electrical switch socket to the tractor; 2 – electrical switch to the manure spreader; 3 – rear right light; 4 – rear left light; 5 – turn signal lamp; 6 – fender lamp; 7 – brake lamp; 8 –...
  • Page 22: Brake System

    Fig. 4.7. Hydraulic two line circuit braking system schematic: 1 - Main valve; 2 - brake force control valve; 3 - brake hydraulic cylinders; 4 - electric control cable; 5 - brake control line; 6 - additional line to the tractor; 7 - emergency brake accumulator. USER MANUAL Manure spreader MKL...
  • Page 23: Storage

    • insert a pin and fasten; • raise the hitch loop of the tractor to the required height; • pull up the hand-brake of the tractor; USER MANUAL Manure spreader MKL...
  • Page 24: Loading Of A Manure Spreader

    When you have finished spreading manure, switch off the chain conveyer and vertical spreaders; • Close the tailgate and lock it by closing the hydraulic cylinder locks. Attention! It is forbiden to stand in the unloading area. Make sure the chain transporter moving direction is to the rear! USER MANUAL Manure spreader MKL...
  • Page 25: Detaching The Manure Spreader Off The Tractor

    • disconnect the light signalling cable of the manure spreader from the electricity system of the tractor; • install the support of the manure spreader; USER MANUAL Manure spreader MKL...
  • Page 26 (blocks) are not placed under the wheels. Fig. 6.4. Brake clamping cable. To clamp brakes using brake clamping cable, turn the handle clockwise, to loosen - counterclockwise. ATTENTION! Before starting to drive, loosen the brake clamping cable! USER MANUAL Manure spreader MKL...
  • Page 27: Actions During Servicing

    50 min – 56 max 500 min – 560 max 10 – M 24 x 1,5 60 min – 66 max 600 min – 660 max 1050 Table 7.2. Torque instructions for galvanised columns. Fig. 7.1. Wheel tightening process. USER MANUAL Manure spreader MKL...
  • Page 28 Hub centre Wheel centre Illustration D1 (mm) D2 (mm) D3 (mm) D4 (mm) 8 x Ø 275 M 18 x 1,5 21.5 10 x Ø 335 M 22 x 1,5 Table 7.4. 5 illustration‘s tightening information. USER MANUAL Manure spreader MKL...
  • Page 29: Maintenance Of Axles

    8500 km as well as replacing brake blocks. Under severe working conditions, more frequent lubrication is required. When lubricating the bearings, it necessary to check the thickness of the brake blocks, the drum and pull-off springs as well as to clean and lubricate the brake cam. USER MANUAL Manure spreader MKL...
  • Page 30 Table 7.6. Rigid and steering axle lubrication and maintenance table. ATTENTION! For each instruction, increase check frequency in the event of heavy duty! USER MANUAL Manure spreader MKL...
  • Page 31 Fig. 7.6. Rigid axle: lubrication and maintenance point map. Fig. 7.7. Dual mode steering axle: lubrication and maintenance point map. USER MANUAL Manure spreader MKL...
  • Page 32 Fig. 7.8. Standard self-steering axle: lubrication and maintenance point map. Table 7.7. Brake gasket check. USER MANUAL Manure spreader MKL...
  • Page 33 Table 7.8. Bearing gap check of axle version with press in hub cap. Table 7.9. Bearing gap check of axle version with flanged hub cap. USER MANUAL Manure spreader MKL...
  • Page 34 Table 7.10. Bearing gap check of Teknoax axle version with press in hub cap. Fig. 7.9. Grease change in hub bearings. USER MANUAL Manure spreader MKL...
  • Page 35 Table 7.11. Grease change in hub bearings. USER MANUAL Manure spreader MKL...
  • Page 36 Table 7.12. Brake cam support lubrication. Table 7.13. Brake lever stroke check and any adjustments. USER MANUAL Manure spreader MKL...
  • Page 37 Table 7.14. Grease steering hinges. Table 7.15. Steering hinge gap check and any adjustments. USER MANUAL Manure spreader MKL...
  • Page 38 Table 7.16. Shock absorber end screw torque check. Table 7.17. Part (Table 7.15 and 7.16) torque instructions. USER MANUAL Manure spreader MKL...
  • Page 39 Table 7.18. Steering control cylinder fastening screw torque check. Table 7.19. Part (Table 7.18) torque instructions. Table 7.20. Approximate regulation of the steering angle according to quota L. USER MANUAL Manure spreader MKL...
  • Page 40 Table 7.21. Steering rod end screw torque check (Table 7.19); steering angle adjustment (according to Table 7.20); grease steering joints. USER MANUAL Manure spreader MKL...
  • Page 41 Table 7.22. Brake cylinder fastening screw torque check. USER MANUAL Manure spreader MKL...
  • Page 42: Maintenance Of Tandem And Tridem Suspension

    7.1.3 Maintenance of tandem and tridem suspension Table 7.23. Tandem and tridem mechanical suspension lubrication and maintenance table. Fig. 7.10. Tandem and tridem series layout. USER MANUAL Manure spreader MKL...
  • Page 43 Fig. 7.11. Lubrication and maintenance map. Table 7.24. Axle anchoring to leaf spring. Table 7.25. Part (Table 7.24) torque instructions. USER MANUAL Manure spreader MKL...
  • Page 44 Table 7.26. Threaded pin torque check on rocker arm support. Table 7.27. Part (Table 7.26) torque instructions. USER MANUAL Manure spreader MKL...
  • Page 45 Table7.28. Threaded pin torque check on axle reaction rods. Table 7.29. End terminal screw torque check on axle reaction rods. Table 7.30. Part (Table 7.28 and 7.29) torque instructions. USER MANUAL Manure spreader MKL...
  • Page 46: Adjustment Of Wheel Hub Bearings

    • insert a jack under the axle, at the indicated place, and lift the wheel; • remove the hub cover; • bend back and remove the cotter-pin; • loosen the nut; USER MANUAL Manure spreader MKL...
  • Page 47: Maintenance Of The Steering Axles Of The Three-Axle Chassis

    Alignment of axles. The axles of the chassis must be in parallel. If necessary, the position of the axle in respect of the frame in the longitudinal direction can be adjusted by changing the length of the adjustment rod 4 (Fig. 7.13). USER MANUAL Manure spreader MKL...
  • Page 48: Brakes

    If the leak is caused by damaged spacers or other parts of the system, they must be replaced with new ones. USER MANUAL Manure spreader MKL...
  • Page 49: Adjustment Of The Elements Of The Pneumatic Brake System

    Constantly check the operation of the braking mechanism. When necessary, adjust or repair it. The brake blocks must be checked once a year and be replaced worn-out brake blocks with new ones. After the motion parts work in, re-adjust them. USER MANUAL Manure spreader MKL...
  • Page 50: Servicing And Adjustment Of The Hydraulic Brake System

    If an assembly is mechanically damaged, it must be required with a new one. The connecting elements of the hydraulic system must be clean. USER MANUAL Manure spreader MKL...
  • Page 51: Troubleshooting

    Chain transporter sprockets Litol-24 Once a year Chain transporter driving shaft bearing Litol-24 Once a year Manure spreader bearings Litol-24 Once a year Chain transporter tensioning shaft bearing Litol-24 Once a year Table 9.1. Lubrication table. USER MANUAL Manure spreader MKL...
  • Page 52 Fig. 9.1. Lubricamtion ap of a manure spreader. Fig. 9.2. Lubrication points. ATTENTION! Use only high-quality lubricants! The hubs must be with covers! USER MANUAL Manure spreader MKL...
  • Page 53: Technical Maintenance

    When to be disposed of, the manure spreader (as well as any unnecessary parts remaining after its repair) shall be delivered to a metal scrap purchase point. Other unnecessary parts shall be delivered to a secondary raw materials purchase point. USER MANUAL Manure spreader MKL...
  • Page 54: Service History / Notes

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  • Page 57 WWW.LAUMETRIS.LT info@laumetris.lt +370 347 42390 Technikos street 5, Keleriskiai village, Kedainiai district, 57343 LITHUANIA...

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