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Apex Digital XA1200 Operation Manual

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XA1200 Operations Manual
www.apexseeder.com
Erosion Control Products Corporation
9599 Nanticoke Business Park Drive
Greenwood, DE 19950
513-642-0147

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what is the best safety practice while loading materials in the APEX 1200 working on an AHA to mitigate entanglement during loading

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Summary of Contents for Apex Digital XA1200

  • Page 1 XA1200 Operations Manual www.apexseeder.com Erosion Control Products Corporation 9599 Nanticoke Business Park Drive Greenwood, DE 19950 513-642-0147...
  • Page 2 Operations Manual Parts Manual Frame Engine Base ................................48 Engine Bay Ribs ..............................49 Engine Bay Side Panels .............................51 Engine Bay Platforms ............................52 Engine Bay Doors ...............................53 Railing - Left Side ...............................54 Railing - Right Side .............................56 Railing - Front ..............................58 Ladder Access ..............................59 Ladder Access Gate ............................61 Tool Box ................................62 Slurry Tank...
  • Page 3 Control Box ...............................143 Motor .................................144 Nozzle Kit ................................145 Hoses Motor to Platform Bulkhead ..........................146 Valve Manifold ..............................147 Slurry Discharge Hose ............................148 SB-105 XA1200 Program Update ..........................149 SB-117 XA1200 Agitator Paddle Gusset ........................153 Appendix A:Pages Index .............................157 Appendix B:Parts Index ...............................158...
  • Page 4 2. CONDITIONS FOR WARRANTY APPLICATION The application of the limited warranty is conditional upon the following: Provide Apex with your copy of the Warranty Registration Card received at the time of • purchase or register your machine online at www.apexseeder.com. •...
  • Page 5 Damage resulting from but not limited to accidents, water intrusion, fire, misuse, abuse or • neglect. • Damage resulting from but not limited to operation of the machine in conditions incompatible with machine design as defined in the vehicle Operator’s or Operator’s/Service Guide.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS General Information Equipment Description…………………………………………………………………………8 Reference Information………………………………………………………………………….9 Orientation……………………………………………………………………………………….9 Safety Safety Information………………………………………………………………………………10 Safety Symbols and Definitions……………………………………………………………….10 Safety Decals…………………………………………………………………………………...11 Prior to Operation………………………………………………………………………………12 General Precautions……………………………………………………………………………12 Welding Precautions…………………………………………………….…………………….14 Operation Safety/ The Operator………………………………………………………………15 Sound Levels/ Hearing Protection…………………………………………………..15 Avoid Power Lines…………………………………………………………………….15 Discharge Electrocution……………………………………………………………….15 Operator Protection……………………………………………………………………16 Tow Vehicle…………………………………………………………………………….16 Battery Safety………………………………………………………………………………..…16 Batter Handling Safety………………………………………………………………..17...
  • Page 7 Operator Station and Controls Entering and Exiting the Operator Station…………………………………………………..25 Machine Controls………………………………………………………………………………25 Controller Master Display…………………………………………………………………25 Home Screen………………………………………………………………………………26 Pump Control………………………………………………………………………………26 Engine Screen……………………………………………………………………………..26 Outputs/ Diagnostics Screen……………………………………………………………..26 Service Intervals Screen………………………………………………………………….27 Screen Settings……………………………………………………………………………27 Agitator Control…………………………………………………………………………….27 Horn…………………………………………………………………………………………27 Ignition Switch……………………………………………………………………………...28 Starting Procedure……………………………………………………………………………..28 Pre-Operation Warm-Up………………………………………………………………………28 Starting with Jumper Cables………………………………………………………………….29 Stopping the Engine…………………………………………………………………………...30 Operating Instructions………………………………………………………………………31 Purge and Clean…………………………………………………………………………..31...

  • Page 8: Equipment Description

    The Apex XA1200 Applicator is used to mix and apply dust control palliative, all types of hydraulic mulches (wood and paper and blends), BFM (Bonded Fiber Matrix), ADC (Alternative Daily Cover), and all types of seeds, fertilizers and lime.

  • Page 9: Reference Information

    REFERENCE INFORMATION Each Apex XA1200 Applicator has an identification plate with its model number, serial number, and other related information. This plate is located on the left-hand side of the unit, from the operator’s perspective. Use the serial number on this plate to identify the most applicable version of the operator’s manual.

  • Page 10: Safety Information

    SAFETY INFORMATION Safety alert symbols are used throughout this manual to draw your attention to possible dangers. These symbols and their explanations deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper preventive measures. These safety instructions are not meant to cover every possible condition that may occur.

  • Page 12: Prior To Operation

    PRIOR TO OPERATION Read this manual in its entirety and follow ALL safety procedures • • Check all lubrication points and fluid levels. See page- for specific lubrication points and fluid specifications. • Inspect all fasteners for tightness with the power turned off. Obey all of the safety labels on the applicator.
  • Page 13 8. Operators of the applicator should never ride on the machine at speeds greater than 5 mph (8 kmh). 9. Always wear safety goggles when operating the applicator. Other safety attire such as safety shoes, ear protection, gloves, hard hats, dust masks, etc, should be worn as required by warning decals on the machine, in the operator’s manual or specific job site requirements.

  • Page 14: Welding Precautions

    WELDING PRECAUTIONS Never perform welding on the XA1200 without disconnecting the following items: • Move the engine ignition switch to the OFF position. Disconnect the Apex display by disconnecting the connector on the bottom of the • Operator Control Box.

  • Page 15: Operation Safety/ The Operator

    Disconnect the engine Apex microcontroller. Locate the microcontroller plug, • above the battery. 1. Slide the red button (item 1) to the left. 2. Depress the button (item 2) to allow the clasp to raise. 3. Raise the clasp to remove the controller connector.

  • Page 16: Battery Safety

    Tow Vehicle Ensure that the tow vehicle has the capacity to control the fully-loaded XA1200. See pages 40-42 for applicator weights. It is the operator’s responsibility to ensure the tow vehicle is properly maintained, including safety lighting and notifications. Do not use a tow vehicle before properly testing the road-worthiness.

  • Page 17: Fire Prevention

    Before working with batteries turn the key switch to the OFF position. • Avoid short circuiting the battery terminals through accidental contact with metallic • objects, like tools, across the terminals. Battery Handling Safety When removing or installing, check which is the negative and positive terminal. Removing Batteries: 1.

  • Page 18: Long Term Storage

    LONG TERM STORAGE 1. Drain the slurry tank of all water prior to storage and leave the drain plug uninstalled. 2. If possible, cover the machine with a tarp or park inside an enclosure. 3. Store the Applicator with all of the slurry valve handles in the open position. To prevent damage from freezing, remove all of the slurry valves and store in a heated area.

  • Page 19: Pre-Operation Inspections

    Avoid physical contact with diesel fuel. Regularly inspect fuel system components. • If fuel or fumes are noted while operating the XA1200, the cause should be • determined immediately. Never open the fuel lines or loosen the injectors if the applicator runs out of fuel.

  • Page 20: Daily Pre-Operation Checklist

    4. Check engine air filter for clogs and debris Re-Filling Fuel Always use fresh diesel fuel when re-fueling the XA1200 Applicator. The fuel tank is sized to allow for continuous work for 8 hours between fill-ups. The fuel tank fill is located on the front of the unit, on the right side.

  • Page 21: Engine Oil Level

    Check Engine Oil Level Check the engine oil level daily prior to starting the engine. The applicator should be on a level surface when checking the oil level. 1. To access the engine oil dipstick, open the engine compartment door on the left side of the applicator.

  • Page 22: Hydraulic Fluid Level

    Failure to correct any problem causing a coolant leak can result in severe engine overheating. Any coolant leaks should be corrected immediately. Check Hydraulic Fluid Level Check the hydraulic oil level daily prior to operation. The applicator should be on level surface and the oil should be cold.

  • Page 23: Training

    Verify Lighting The XA1200 is equipped with a warning beacon light to alert bystanders. The strobe light has an adjustable pattern for work area identification. The strobe sequence can be changed via a button on the bottom of the Operator’s Control Panel at the Control Station.

  • Page 24: Applicator Preparation And Maintenance

    • Do not carry passengers on the machine. • Do not operate the XA1200 Applicator with bystanders nearby. • Only operate the XA1200 at speeds under 5 mph when personnel are present. APPLICATOR PREPARATION & MAINTENANCE 1. Shut-off the engine. Park the applicator in manner that it is immobilized.

  • Page 25: Preventative Maintenance

    MACHINE CONTROLS Controller Master Display The XA1200 utilizes a Controller Master Display to communicate with the engine and other systems on the applicator. This allows for easy adjustments to the agitator pump, slurry pump and other outputs This display will also alert the operator to any error messages it detects.

  • Page 26: Home Screen

    Home Screen The Home Screen displays the engine RPM, engine hours, coolant temperature, engine oil pressure and the date and time. Pump Control The Pump Control Screen is accessed by pressing the button under ‘PUMP CTRL’ on the Home Screen. Press the green ‘PUMP ON’...

  • Page 27: Service Intervals Screen

    Service Intervals Screen The Service Intervals Screen, access from the Engine Screen, shows the standard service intervals for the XA1200. The operator can also access the Engine Codes Screen and the Diagnostic Screen from the Service Intervals Screen. Screen Settings...

  • Page 28: Starting Procedure

    Ignition Switch The ignition switch is located on the Operator Control Panel, below the Controller Master Display. STARTING PROCEDURE Do not operate the starter for more than 10 seconds at a time. If engine does not start, allow at least 60 seconds cool-down period between starting attempts.

  • Page 29: Starting With Jumper Cables

    This will prevent possible damage to engine bearings and electrical circuits. The XA1200 uses a 12 volt starting system. Use the same voltage for jump starting. 1. Turn the ignition switch of the stalled unit to the "OFF" position.

  • Page 30: Stopping The Engine

    8. Start the engine of the power source machine. 9. Allow the power source machine to charge the stalled unit for a few minutes. Start the engine of the stalled unit. 10. Wait approximately 2 minutes after the stalled unit starts and remove the battery cables in the reverse order they were installed.

  • Page 31: Operating Instructions

    4. Start the engine and run at idle (1350 rpm) until the engine reaches normal operating temperature. The XA1200 incorporates a 2-position engine throttle, idle speed (1350 rpm) and full rpm (2500 rpm). The engine throttle automatically increases to full rpm whenever the slurry pump is engaged.

  • Page 32: Mixing Materials

    Be sure the boom is aimed at a vacant area free of all personnel. Pressurized water from the boom could cause minor to moderate personal injury. 6. Increase the speed of the slurry pump by pressing the UP arrow in the display. Water should discharge through the boom until clear.

  • Page 33: Application Of Product

    these first to prevent any “gumming” of product. This will also insure equal dispersion of the product. Only when adding hydraulic mulches, BFM’s or baled type products, open the grate on the hatch. Operating the applicator with the hatch open is extremely dangerous and could result in severe injury or death.

  • Page 34: Application From Discharge Boom

    Coverage Seed Fertilizer Mulch Model (50 lb bags) Area (sq/ ft) XA325 XA1200 17424 XA3000 XA3300 XA4000 XA5000 Application from Discharge Boom 1. Observe the application area for any obstructions that might be present. 2. Determine with driver signals, when to move, stop or back up as well as a means to communicate between the driver and the operator.

  • Page 35: Application From Hose Reel (If Equipped)

    Use the UP and DOWN arrow buttons to increase or decrease the spray distance. The XA1200 incorporates a 2-position engine throttle, idle speed (1350 rpm) and full rpm (2500 rpm). The engine throttle automatically increases to full rpm whenever the slurry pump is engaged.

  • Page 36: Extension Hose System - Without Remote Valve

    6. Engage the Slurry Pump. Material will begin to flow through the hose and back to the tank through the recirculation circuit. The XA1200 incorporates a 2-position engine throttle, idle speed (1350 rpm) and full rpm (2500 rpm). The engine throttle automatically increases to full rpm whenever the slurry pump is engaged.

  • Page 37: Hose Work With Radio Transmitter (If Equipped)

    Hose Work With Radio Transmitter (if equipped) 1. Close the recirculation valve. If using an extension hose connected to a discharge boom, open the discharge valve. If using the hose reel, close the discharge valve and open the valve to the hose reel. 2.

  • Page 38: Maintenance

    74 HP/ 55 kW Refer to the Doosan Operator Manual for engine oil Rated 206 Ft/ Lbs at specifications. The XA1200 is factory-filled with – Torque @ 1800 RPM Engine Fuel Always use premium diesel fuel. Refer to the Doosan Operator Manual for...

  • Page 39: Hydraulic Oil

    Engine Coolant Level The XA1200 is factory filled with 50/50 glycol/ water mix at Apex. This provides freeze protection for the engine at temperatures down to -30 Fahrenheit. It may be necessary to change the coolant based on each machines’ application. Refer to page 17 of this manual for details on checking and adding engine coolant.

  • Page 40: Engine Air Filter

    NLGI #2 EP rated grease that provides the proper protection in a wide range of temperatures. There is one grease point on the XA1200 at the front of the unit, for the agitator bearing, two grease points on the slurry pump drive shaft, two grease points on the discharge...

  • Page 41: Fuse Panel

    Fuse Panel There are 3 fuses for the XA1200 located in the engine compartment on the right side of the applicator. Fuse Holder Hydraulic Filter Restriction Indicator There are two hydraulic filters on the XA1200, one high pressure filter in the engine compartment and one return filter mounted in the top of the hydraulic tank.

  • Page 42: Applicator Dimensions

    Applicator Dimensions Skid Type Skid Dimensions Weight Empty 5300 lbs/ 2400 kg Working Weight 16,000 lbs/ 7257 kg Tank Capacity 1200 gal/ 4542 liters Length 16' 4"/ 5 meters Height Overall 7' 4"/ 2.25 meters Width 6' 7"/ 2 meters...

  • Page 43: Straight Tow Option

    Straight Tow Option Straight Tow Dimensions Weight Empty 16,000lbs/ 7257 kg Working 16,000 lbs/ 7257 kg Weight Tank Capacity 1200 gal/ 4542 liters Length 16' 4"/ 5 meters Height Overall 7' 4"/ 2.25 meters Width 6' 7"/ 2 meters...

  • Page 44: Gooseneck Tow Option

    Gooseneck Tow Option Gooseneck Tow Dimensions Weight Empty 5300 lbs/ 2400 kg Working Weight 16,000 lbs/ 7257 kg Tank Capacity 1200 gal/ 4542 liters Length 16' 4"/ 5 meters Height Overall 7' 4"/ 2.25 meters Width 6' 7"/ 2 meters...

  • Page 45: Maintenance Chart

    XA1200 Maintenance Chart Location Description Type Capacity Frequency Engine Check oil level Daily Check coolant Radiator Daily level Fuel Water Check for water Daily Separator and dirt Check dirt alarm Engine Air Filter & empty dust Daily boot Hydraulic Tank...
  • Page 46 XA1200 Maintenance Chart Location Description Type Capacity Frequency Engine Oil First 50 hrs, then Change filter Filter every 500 Fuel Water As needed, or 250 Change filter Separator Sample at 100, then 42Gal Hydraulic Oil Change oil AW46 every 500 Hrs.
  • Page 47 Frame Item Part No. Name B10-1107-8 5/8-11NC X 1 3/4" L GR 8 HHCS W10F 5/8" FLAT WASHER MAGNI 501 71-23-0004 ENGINE BASE SUPPORT RIB WELD N10-11-8 HEX NUT W10L 5/8" LOCK WASHER 71-23-0001 ENGINE BASE WELDMENT XA1200 Original Instructions...
  • Page 48 3/8-16NC X 1" HHCS GR8 71-23-0007 PILLAR LH FRONT W10L 5/8" LOCK WASHER N10-11-8 HEX NUT 71-31-0029 R PLATFORM SUPPORT W06L 3/8" LOCK WASHER MAGNI 501 N06-16H-8 3/8-16NC Hex Nut gr 8 71-23-0008 PILLAR LH REAR WELD XA1200 Original Instructions...
  • Page 49 Engine Bay Ribs Item Part No. Name 71-23-0005 RH PILLAR PILOT XA1200 Original Instructions...
  • Page 50 PANEL LH FRONT TOP 71-21-0033 PANEL LH FRONT BOTTOM HF3455-20-20 #20 MJIC TO 1 1/4" FNPT 90 ELBOW 71-21-0034 PANEL LH REAR TOP 71-21-0030 PANEL REAR 71-21-0038 PANEL RH REAR PILOT 71-23-0006 RH VALVE COVER PANEL WELDMENT XA1200 Original Instructions...
  • Page 51 Part No. Name 71-33-0022 PLATFORM LEFT WELD B06-1605B-SS 3/8"-16 1-1/4" BUTTON HEAD SHCS SS W06F 3/8" FLAT WASHER 71-33-0020 PLATFORM RIGHT WELD N06-16L-SS 3/8-16NC LOCKNUT SS W06L 3/8" LOCK WASHER MAGNI 501 B06-1604-8 3/8-16NC X 1" HHCS GR8 XA1200 Original Instructions...
  • Page 52 Part No. Name B#10-2403B 10-24NC X 3/4" BUT HEAD ALLEN 410-35-037 FRICTION HINGE, 2" X 2 1/4", 15LB N#10-24L #10-24 NYLON LOCK NUT 074-35-012 MOTOR COVER COMPRESSION LATCH, PH III 71-23-0010 DOOR LH WELD 71-23-0009 DOOR RH WELD XA1200 Original Instructions...
  • Page 53 1/2-13NC X 3 HHCS GR 8 W08SF 1/2" SAE Flat Washer W08L 1/2" LOCKWASHER MAG 501 N08-13-8 HEX NUT 71-33-0023 LH SLIDE GATE STATIONARY FOOT GUARD WELD B06-1605-8 3/8-16NC X 1 1/4" HHCS W06F 3/8" FLAT WASHER XA1200 Original Instructions...
  • Page 54 Railing - Left Side Item Part No. Name W06L 3/8" LOCK WASHER MAGNI 501 N06-16H-8 3/8-16NC Hex Nut gr 8 B06-1606-8 3/8-16NC X 1 1/2" HHCS GR8 MAG 501 W06S 3/8" GALVANIZED BONDED SEALING N06-16L-SS 3/8-16NC LOCKNUT SS XA1200 Original Instructions...
  • Page 55 3/8" LOCK WASHER MAGNI 501 W06F 3/8" FLAT WASHER B06-1612-8 3/8-16NC X 3" HHCS MAG 501 71-33-0005 PLATFORM RAIL RH 450-35-016 CONICAL DOOR BUMPER FTX600 N05-18SF 5/16-18 SERRATED HEX FLANGE NUT ZIN B06-1605-8 3/8-16NC X 1 1/4" HHCS XA1200 Original Instructions...
  • Page 56 1/2-13NC X 3 HHCS GR 8 W08SF 1/2" SAE Flat Washer W08L 1/2" LOCKWASHER MAG 501 N08-13-8 HEX NUT 71-33-0024 RH SLIDE GATE STATIONARY FOOT GUARD WELD N06-16L-SS 3/8-16NC LOCKNUT SS B06-1606-8 3/8-16NC X 1 1/2" HHCS GR8 MAG 501 XA1200 Original Instructions...
  • Page 57 3/8" FLAT WASHER 71-33-0027 BRACE FRONT RAIL WELD W06L 3/8" LOCK WASHER MAGNI 501 N06-16H-8 3/8-16NC Hex Nut gr 8 B08-1313-8 1/2-13NC X 3 1/4 HHCS GR 8 B06-1612-8 3/8-16NC X 3" HHCS MAG 501 71-33-0011 FRONT RAILING WELDMENT XA1200 Original Instructions...
  • Page 58 3/8-16NC X 1" HHCS GR8 W06F 3/8" FLAT WASHER 71-23-0002 LADDER WELDMENT W06L 3/8" LOCK WASHER MAGNI 501 N06-16L-SS 3/8-16NC LOCKNUT SS B06-1604B-8 3/8-16NC X 1" BUTTON HEAD ALLEN GR8 B04-2004-8 1/4-20 NC X 1"L GR 8 XA1200 Original Instructions...
  • Page 59 Ladder Access Item Part No. Name 71-21-0031 PANEL LADDER XA1200 Original Instructions...
  • Page 60 HINGE WELD GEN 3 91-33-0094 GATE REAR GEN 3 W06L 3/8" LOCK WASHER MAGNI 501 N06-16H-8 3/8-16NC Hex Nut gr 8 B#10-2403B 10-24NC X 3/4" BUT HEAD ALLEN 91-35-0009 GATE SPRING B04-2003B-8 1/4-20 NC X 3/4" BUTTON HEAD SHCS XA1200 Original Instructions...
  • Page 61 Part No. Name B06-1604SF-8 3/8-16NC X 1" L SERRATED FLNG GR8 71-35-0001 TOOL BOX 71-03-0017 TOOLBOX MOUNTING ATTACHMENT WELD N06-16SF-8 3/8-16NC SERRATED FLANGE NUT GR 8 91-75-0005 SQ U-BOLT 3/8"-16 X 2" INSD X 2 5/8" LG XA1200 Original Instructions...
  • Page 62 1/2 - 13NC X 2 3/4 GR 8 HHCS 71-15-0006 TANK HEAD GASKET HFA3105-6 #6 M JIC TO #6 SAE ORB STRAIT HFA3105-8-12 #8 M JIC TO #12 M SAE ORB ADAPTER N06-16L-SS 3/8-16NC LOCKNUT SS W06SF 3/8 SAE FLAT WASHER GRD 8 ZINC/YELW XA1200 Original Instructions...
  • Page 63 1/2-13NC x 1 1/4 HHCS gr 8 B06-1605-8 3/8-16NC X 1 1/4" HHCS 71-11-0021 PLATE AGITATOR BEARING SEAL 71-15-0001 RETAINER AGITATOR BEARING SEAL 71-15-0002 SEAL AGITATOR BEARING HF4-2HB 1/4 TO 1/8 NPT HEX BUSHING GFC1/8PT GREASE FITTING: 1/8 PT 90 DEG XA1200 Original Instructions...
  • Page 64 W06S 3/8" GALVANIZED BONDED SEALING B06-1606B-8 3/8-16 X 1-1/2" BUTTON HD ALLEN GR8 B06-1606-8 3/8-16NC X 1 1/2" HHCS GR8 MAG 501 W06F 3/8" FLAT WASHER 71-11-0007 TANK COVER N06-16L-SS 3/8-16NC LOCKNUT SS 71-11-0036 TANK TOP SUPPORT XA1200 Original Instructions...
  • Page 65 N08-13L-8 1/2-13NC - GR 8 LOCKNUT 71-33-0015 HATCH BASE WELDMENT WIDE B06-1606-8 3/8-16NC X 1 1/2" HHCS GR8 MAG 501 W06SF 3/8 SAE FLAT WASHER GRD 8 ZINC/YELW W06S 3/8" GALVANIZED BONDED SEALING N06-16L-SS 3/8-16NC LOCKNUT SS XA1200 Original Instructions...
  • Page 66 B06-1606B-8 3/8-16 X 1-1/2" BUTTON HD ALLEN GR8 91-33-0027 VENT HATCH 91-35-0010 DRAW LATCH B04-2003B-8 1/4-20 NC X 3/4" BUTTON HEAD SHCS 91-35-0012 DRAW LATCH PIN 91-35-0011 DRAW LATCH ANCHOR 91-35-0021 PULL HANDLE, HATCH N04-20-8 1/4-20 NUT XA1200 Original Instructions...
  • Page 67 Tank Hatch Latches, Handle, and Vent Item Part No. Name N06-16H-8 3/8-16NC Hex Nut gr 8 71-31-0026 VENT BAFFLE N06-16L-SS 3/8-16NC LOCKNUT SS N#10-24L-2 Nylon-Insert Hex Locknut 91-35-0013 DRAW LATCH CATCH B#10-2403B-SS 10-24NC X 3/4" BUT HEAD ALLEN STLST XA1200 Original Instructions...
  • Page 68 3/8-16NC X 1 1/2" HHCS GR8 MAG 501 W06SF 3/8 SAE FLAT WASHER GRD 8 ZINC/YELW 71-43-0004 FILL PORT BASE WELDMENT B05-1805-8 5/16-18NC X 1 1/4 HHCS GR 8 W05F 5/16" FLAT WASHER W05L 5/16" LOCK WASHER XA1200 Original Instructions...
  • Page 69 FEED PIPE SUPPORT 71-43-0006 FEED PIPE WELDMENT L 71-45-0023 2" PIPE U-BOLT 71-41-0012 FEED PIPE SUPPORT L B06-1614-8 3/8-16 X 3-1/2 HEX HD CAP GR8 ZINYL 160044 ELBOW 2" 45 DEG 150# BLK MI 71-45-0033 FEED PIPE ADAPTER XA1200 Original Instructions...
  • Page 70 2-1/2" GRUVLOK #7000 W/ "E" GSKT W06L 3/8" LOCK WASHER MAGNI 501 N06-16H-8 3/8-16NC Hex Nut gr 8 71-45-0031 2-1/2" ALUMINUM CAMLOCK DUST CAP 91-45-0039 CAM LOCK 2 1/2" MALE X FEMALE PIPE 71-13-0013 SUMP DRAIN PIPE WELD XA1200 Original Instructions...
  • Page 71 LOWER BOOM WELDMENT 71-42-0011 LOWER BOOM PIPE 91-45-0023 VICTAULIC CLAMP 2" W/ GSKT (GRUVLO) 71-42-0027 LOWER BOOM PIPE S 91-45-0024 BALL VALVE 2" BRASS 71-43-0012 DISCHARGE WELDMENT B06-1605-8 3/8-16NC X 1 1/4" HHCS W06F 3/8" FLAT WASHER XA1200 Original Instructions...
  • Page 72 3/8" LOCK WASHER MAGNI 501 N06-16H-8 3/8-16NC Hex Nut gr 8 W08L 1/2" LOCKWASHER MAG 501 N08-13-8 HEX NUT 71-40-0014 2-1/2" 100 GPM LONG DISTANCE NOZZLE ASM 71-40-0006 2-1/2" 50° 100 GPM NOZZLE ASM 71-40-0015 2-1/2" 15° 100 GPM NOZZLE ASM XA1200 Original Instructions...
  • Page 73 VICTAULIC CLAMP 2" W/ GSKT (GRUVLO) 71-42-0021 NOZZLE RECIRC VALVE INLET 61-45-0011 VALVE, 1-1/4" FULL PORT BRONZE 71-42-0022 NOZZLE RECIRC VALVE OUTLET 71-43-0018 RECIRC PIPE WELD S W06SF 3/8 SAE FLAT WASHER GRD 8 ZINC/YELW W06S 3/8" GALVANIZED BONDED SEALING XA1200 Original Instructions...
  • Page 74 Boom Feed Item Part No. Name 71-45-0044 RECIRC GASKET N06-16L-SS 3/8-16NC LOCKNUT SS 71-33-0019 BOLT ON PLATFORM SUPPORT WELD W06L 3/8" LOCK WASHER MAGNI 501 N06-16H-8 3/8-16NC Hex Nut gr 8 XA1200 Original Instructions...
  • Page 75 1/8" X 8-3/4" ID X 9" OD O-RING Shown 71-45-0014 DISCHARGE GASKET 71-43-0010 DISCHARGE FLANGE WELDMENT 160266 Cap Pipe 1 1/2" B10-1110-8 BOLT 5/8"-11X2-1/2 "-8 W10F 5/8" FLAT WASHER MAGNI 501 91-45-0023 VICTAULIC CLAMP 2" W/ GSKT (GRUVLO) XA1200 Original Instructions...
  • Page 76 1/2" LOCKWASHER MAG 501 B08-1305-8 1/2-13NC x 1 1/4 HHCS gr 8 71-65-0009 HYDRAULIC MOTOR-GO TO HFA3355-10-8 #8 ORING X #10 MJIC 45 DEG EL HFA3105-12 #12 M JIC TO #12 SAE M ORB STRAIT 71-44-0015 COUPLING STOP COLLAR XA1200 Original Instructions...
  • Page 77 5/8-11NC X 2" HHCS GR 8 MAG 501 W10F 5/8" FLAT WASHER MAGNI 501 W10SF 5/8 SAE FLAT WASHER GR8 ZINC/YELLOW 71-13-0003 XA1200 FUEL TANK 91-15-0015 LOCKING FUEL CAP 71-55-0014 FUEL TANK VENT HF12-8HB 3/4" x 1/2" NPT HEX BUSHING 91-55-0039 GAUGE FUEL LEVEL 10"...
  • Page 78 Item Part No. Name 71-65-0012 FITTING, HOSE BARB, 1/2 NPT-M X 5/16 71-65-0020 1/2" NPTF BALL VALVE HF8-12MPE 1/2"MNPT X 3/4"MNPT 90 EL 71-13-0010 FUEL TANK SUPPORT PILOT B10-1110-8 BOLT 5/8"-11X2-1/2 "-8 71-01-0065 HYD/FUEL TANK SUPPORT SPACERS XA1200 Original Instructions...
  • Page 79 ENGINE REAR LEG WELDMENT WIDE B10-1116-8 5/8-11NC X 4" L GR 8 HHCS MAG 501 W10F 5/8" FLAT WASHER MAGNI 501 N06-16SF-8 3/8-16NC SERRATED FLANGE NUT GR 8 B12M-1.7525-8.8 M12-1.75 X 25MM L SER FLANGE GR 8.8 PNNA FUEL FILTER ASM XA1200 Original Instructions...
  • Page 80 1/2-13NC X 3 1/4 HHCS GR 8 71-55-0017 OIL FILTER, DOOSAN G2 74 HP Shown 71-55-0020 FAN BELT, DOOSAN G2 74 HP Shown 71-55-0021 ALTERNATOR, DOOSAN G2 74 HP Shown 71-55-0022 STARTER, DOOSAN G2 74 HP Shown XA1200 Original Instructions...
  • Page 81 HYDRAULIC PUMP-LOAD SENSE HFA3105-10 #10 M JIC TO #10 SAE ORB STRAIT HF2406-10-16 #10 FJIC TO #16 MJIC ADAPTER 71-55-0003 PMP/SAE 4/ST/SAE-C/2-4/9.5 71-55-0002 BOWEX 55T/HUB/14T/C/12/24/1.25"/CC B10M-1.535L-10 M10-1.5 X 35MM 12PT GR 10.9 W10ML WASHER M10 LOCK WASHER XA1200 Original Instructions...
  • Page 82 1/2" FLAT WASHER HFA3105-6-10 #6 M JIC TO #10 SAE ORB STRAIT 181034 O-RING #32 SPLIT FLNG VITON 90 DUR HF32SF-2 2" CODE 61 SPLIT FLANGE HALF B08-1307L-8 1/2-13NC X 1 3/4" 12 POINT HD GR 8 XA1200 Original Instructions...
  • Page 83 Item Part No. Name PNNA CLAMP PNNA COUPLER PNNA RADIATOR TUBE TOP PNNA CAC TUBE TOP PNNA CLAMP PNNA COUPLER PNNA RADIATOR TUBE BOT PNNA CAC TUBE BOT PNNA CLAMP PNNA COUPLER PNNA CLAMP PNNA COUPLER BEND XA1200 Original Instructions...
  • Page 84 PNNA null PNNA null PNNA null 71-55-0018 PRIMARY AIR FILTER, DOOSAN G2 74 HP Shown 71-55-0019 SECONDARY AIR FILTER, DOOSAN G2 74 HP Shown N06-16SF-8 3/8-16NC SERRATED FLANGE NUT GR 8 PNNA null PNNA null PNNA null XA1200 Original Instructions...
  • Page 85 PNNA null PNNA null PNNA N06M-1.0SF-8.8 PNNA B06M-1.015SF-8.8 PNNA null PNNA null PNNA null PNNA B06M-1.010SF-8.8 B06-1603SF-8 3/8-16NC X 3/4" L SERRATED FLNG GR8 PNNA null PNNA null 71-55-0024 DOC/MUFFLER, DOOSAN G2 74 HP 71-55-0024-01 GASKET Shown XA1200 Original Instructions...
  • Page 86 3/8" LOCK WASHER MAGNI 501 W06F 3/8" FLAT WASHER 403-55-013 CLAMP 3" GUILLOTINE ROUND U-BOLT 71-53-0006 PILLAR EXHAUST BRACKET SUPPORT WELD N06-16SF-8 3/8-16NC SERRATED FLANGE NUT GR 8 71-55-0012 CUSTOM 90 DEG ELBOW 71-55-0008 2" EXHAUST BAND CLAMP XA1200 Original Instructions...
  • Page 87 Radiator Fan Engine Item Part No. Name PNNA FAN SPACER PNNA W08MF FLATWASHER M8 W08ML 8 MM SPLIT LOCKWASHER PNNA B08M-1.2150-10 XA1200 Original Instructions...
  • Page 88 Engine Item Part No. Name B06-1620-8 3/8-16NC X 5" GR8 HHCS MAG 501 W06SF 3/8 SAE FLAT WASHER GRD 8 ZINC/YELW 71-55-0015 COOLANT RECOVERY TANK W06L 3/8" LOCK WASHER MAGNI 501 N06-16H-8 3/8-16NC Hex Nut gr 8 XA1200 Original Instructions...
  • Page 89 LEVEL GAUGE HFA3405-16 #16 M JIC TO #16 SAE ORB 90° EL B06-1607-8 3/8-16 X 1-3/4 HEX CAP GR8 ZINC YEL W06L 3/8" LOCK WASHER MAGNI 501 W06SF 3/8 SAE FLAT WASHER GRD 8 ZINC/YELW 71-65-0005 RETURN FILTER XA1200 Original Instructions...
  • Page 90 SEAL KIT FOR #71-65-0005 FILTER Shown 71-65-0028 CAP RETURN FILTER ASM Shown 61-65-0006 BREATHER FILL 71-13-0002 XA1200 HYDRAULIC TANK B10-1108-8 5/8-11NC X 2" HHCS GR 8 MAG 501 W10SF 5/8 SAE FLAT WASHER GR8 ZINC/YELLOW B10-1110-8 BOLT 5/8"-11X2-1/2 "-8 71-13-0009...
  • Page 91 #16 MJIC TO #20 SAE ORB 45 DEG EL 71-65-0007 PRESSURE FILTER 91-65-0017 CARTRIDGE CHARGE FILTER 42 GPM (160LPM) Shown HFA3405-16-20 #16 M JIC TO #20 SAE ORB 90° EL HFT2205C-4 #4 FACE SEAL CAP HFA3405-4-6 #4 M JIC X #6 MORB 90 DEG EL XA1200 Original Instructions...
  • Page 92 W10L 5/8" LOCK WASHER W10F 5/8" FLAT WASHER MAGNI 501 B10-1107-8 5/8-11NC X 1 3/4" L GR 8 HHCS W07F 7/16" FLAT WASHER W07L 7/16" LOCK WASHER MAGNI 501 B07-2004-5-Z 7/16-20 X 1 HHC GRD 5 ZINC XA1200 Original Instructions...
  • Page 93 3/8-16NC X 1 1/4" HHCS W06F 3/8" FLAT WASHER 91-21-0163 BATTERY SIDE PLATE 71-21-0017 BATTERY TIE DOWN 601-55-004 BOLT HOLD DOWN J-HOOK 75161 Battery 12 VDC SIZE 31 W06L 3/8" LOCK WASHER MAGNI 501 N06-16H-8 3/8-16NC Hex Nut gr 8 XA1200 Original Instructions...
  • Page 94 IQAN CONTROLLER MC41 W04F 1/4" FLAT WASHER B04-2005-8 1/4-20NC X 1 1/4"L GR 8 PNNA Engine Control Unit PNNA ECU Bracket N04-20L-8 1/4-20 LOCKNUT 440-45-038 RUBBER GROMMET, 5/16 ID PNNA Relay PNNA BOLT PNNA BOLT PNNA Fuse Holder XA1200 Original Instructions...
  • Page 95 Engine Control Unit and MC41 Item Part No. Name PNNA Diagnostics Connector Holder B04-2004-8 1/4-20 NC X 1"L GR 8 N04-20K 1/4-20 NC KEPS NUT XA1200 Original Instructions...
  • Page 96 Screw, Hex Head Cap – 1/4-20 x 3/4” Lg. - Grade 8 W04F 1/4" FLAT WASHER W06L 3/8" LOCK WASHER MAGNI 501 N06-16H-8 3/8-16NC Hex Nut gr 8 71-77-0005 CONTROL BOX HOUSING 71-75-0003 DISPLAY W04L 1/4" Lock Washer XA1200 Original Instructions...
  • Page 97 170346 MOMENTARY START SWITCH 440-74-081 RECEPTACLE HDP24-24-21-PE DEUTSCH N#8-32K 8-32-UNC KEP NUT 72122 Relay 12 VDC SPDT B#8-3204A #8-32NC X 1" SOCKET HEAD CAP SCREW 170275 CIRCUIT BREAKER 15 AMP AUTO RESET 410-45-087 KEY, IGNITION, FTX128 Shown XA1200 Original Instructions...
  • Page 98 3/8-16NC Hex Nut gr 8 W06L 3/8" LOCK WASHER MAGNI 501 W06F 3/8" FLAT WASHER B#10-2404B 10-24NC X 1" BUT HEAD ALLEN 91-35-0001 STROBE LED YELLOW 71-33-0018 STROBE LIGHT MOUNT WELDMENT N#10-24K 10-24-UNC KEP NUT B06-1604-8 3/8-16NC X 1" HHCS GR8 XA1200 Original Instructions...
  • Page 99 Horn Electrical Item Part No. Name N04-20-8 1/4-20 NUT W04L 1/4" Lock Washer W04F 1/4" FLAT WASHER B04-2004-8 1/4-20 NC X 1"L GR 8 410-75-006 HORN LOW PITCH 12V XA1200 Original Instructions...
  • Page 100 Tower Harness Clamp Electrical Item Part No. Name 71-75-0005 RATCHET P-CLAMP W05F 5/16" FLAT WASHER B05-1803-8 5/16-18NC X 3/4 HHCS GR 8 N05-18SF 5/16-18 SERRATED HEX FLANGE NUT ZIN XA1200 Original Instructions...
  • Page 101 2-1/2" 100 GPM LONG DISTANCE NOZZLE ASM 71-40-0006 2-1/2" 50° 100 GPM NOZZLE ASM 71-40-0015 2-1/2" 15° 100 GPM NOZZLE ASM PNNA VALVE HANDLE 71-45-0031 2-1/2" ALUMINUM CAMLOCK DUST CAP 71-45-0039 2" PART D ALUMINUM CAMLOCK 91-45-0130 2-1/2" BUNA CAMLOCK GASKET XA1200 Original Instructions...
  • Page 102 SUCTION STRAINER-2" MNPT 91-45-0024 BALL VALVE 2" BRASS HFA3105-32 #32 M JIC X #32 SAE ORB STRAIT HF2405-4-6 #4M JIC TO 3/8" FNPT ADAPTER 61-45-0007 VALVE, 1" FULL PORT BRASS HF3105-16-16 #16 JIC to 1" MNPT Adapter XA1200 Original Instructions...
  • Page 103 Hydraulic Tank Item Part No. Name 71-75-0004 DUAL CLAMP TIE XA1200 Original Instructions...
  • Page 104 3/8" LOCK WASHER MAGNI 501 HF16SF-2 1" CODE 61 SPLIT FLANGE HALF 181040 O-RING #16 SPLIT FLANG VITON 1.296 HFA3355-10 #10 ORing x #10 MJic 45 deg EL HFA3105-10 #10 M JIC TO #10 SAE ORB STRAIT XA1200 Original Instructions...
  • Page 105 #6 M JIC TO #10 SAE ORB STRAIT 181034 O-RING #32 SPLIT FLNG VITON 90 DUR HF32SF-2 2" CODE 61 SPLIT FLANGE HALF W08L 1/2" LOCKWASHER MAG 501 B08-1307L-8 1/2-13NC X 1 3/4" 12 POINT HD GR 8 XA1200 Original Instructions...
  • Page 106 #20 MJIC TO 1 1/4" FNPT 90 ELBOW HFA3355-16-20 #16 MJIC TO #20 SAE ORB 45 DEG EL HFA3105-12 #12 M JIC TO #12 SAE M ORB STRAIT HFA3405-4-6 #4 M JIC X #6 MORB 90 DEG EL XA1200 Original Instructions...
  • Page 107 Valve Manifold and Filter Item Part No. Name HFA3105-8-12 #8 M JIC TO #12 M SAE ORB ADAPTER HFA3405-6 #6 M JIC X #6 SAE ORB 90 DEG EL HFA3105-20-16 #20 M JIC TO #16 SAE ORB ADAPTER XA1200 Original Instructions...
  • Page 108 Part No. Name H06E027SJSN 3/8" G2X27 #6 JIC->90 JIC FS H08E038SJSL 1/2" G2X38 #8JICFEMST->#8JICFEM90L H08E042SJS1 1/2" G2X42" #8JICFMST->#8JICFM90S HFA3105-8-12 #8 M JIC TO #12 M SAE ORB ADAPTER HFA3105-6 #6 M JIC TO #6 SAE ORB STRAIT XA1200 Original Instructions...
  • Page 109 5/8" GX 47 #10JICFMSWST->#10JFMSW45 H12E047SJS1 3/4" G2 X47 #12FJX -> #12FJX90S H12E048SJSL 3/4" G2X48 #12 JIC -> HJX90L HFA3105-12 #12 M JIC TO #12 SAE M ORB STRAIT HFA3355-10-8 #8 ORING X #10 MJIC 45 DEG EL XA1200 Original Instructions...
  • Page 110 Slurry Discharge Hose Hoses Item Part No. Name 71-45-0046 2" DISCHARGE HOSE 91-45-0023 VICTAULIC CLAMP 2" W/ GSKT (GRUVLO) XA1200 Original Instructions...
  • Page 111 3/4" x 1/2" NPT HEX BUSHING 71-65-0013 FITTING, HOSE BARB, 3/8 NPT-M X 5/16-90 HF12-6HB 3/4 to 3/8 NPT Hex Bushing 71-65-0012 FITTING, HOSE BARB, 1/2 NPT-M X 5/16 71-65-0020 1/2" NPTF BALL VALVE HF8-12MPE 1/2"MNPT X 3/4"MNPT 90 EL XA1200 Original Instructions...
  • Page 112 Fuel Tank Item Part No. Name HFHG-24 NYLON PROTECTIVE SLEEVE 3/4" HOSE SHOWN XA1200 Original Instructions...
  • Page 113 HOSE PUSH ON 3/8" 250 PSI INSTAGRIP 190145 HOSE PUSH ON 3/8" 250 PSI INSTAGRIP 190145 HOSE PUSH ON 3/8" 250 PSI INSTAGRIP 450-55-070 WORM GEAR HOSE CLAMP ½”-29/32" SAE8 HFHG-24 NYLON PROTECTIVE SLEEVE 3/4" HOSE SHOWN XA1200 Original Instructions...
  • Page 114 5/8" FLAT WASHER MAGNI 501 B10-1107-8 5/8-11NC X 1 3/4" L GR 8 HHCS 71-01-1011 FUEL TANK HITCH GUSSET STRAIGHT PULL 71-03-0012 STRAIGHT PULL HITCH WELDMENT PILOT 71-01-1012 HYDRAULIC TANK HITCH GUSSET STRAIGHT PUL B10-1110-8 BOLT 5/8"-11X2-1/2 "-8 XA1200 Original Instructions...
  • Page 115 3/8-16NC SERRATED FLANGE NUT GR 8 N06-16H-8 3/8-16NC Hex Nut gr 8 W06L 3/8" LOCK WASHER MAGNI 501 W06F 3/8" FLAT WASHER 71-75-0006 MEDIUM TORQUE MOUNT W/ 3/8" HOLE B06-1605-8 3/8-16NC X 1 1/4" HHCS W08F 1/2" FLAT WASHER XA1200 Original Instructions...
  • Page 116 5/8-11 NC LOCK NUT GR 8 71-05-0003 BREAKAWAY SWITCH W04F 1/4" FLAT WASHER B04-2003-8 Screw, Hex Head Cap – 1/4-20 x 3/4” Lg. - Grade 8 N04-20L-8 1/4-20 LOCKNUT 71-05-0004 ZINC TRAILER PLUG, 7-WAY, FLAT SHOWN 71-05-0023 CARABINER, 1/4", 200# SHOWN XA1200 Original Instructions...
  • Page 117 AXLE CLAMP PLATE W10F 5/8" FLAT WASHER MAGNI 501 B10-1110-8 BOLT 5/8"-11X2-1/2 "-8 W10L 5/8" LOCK WASHER N10-11-8 HEX NUT 71-05-0012 LIPPERT #13, 8K RUBBER TORSION AXLE 0DEG 71-01-1016 REAR AXLE SPACER PNNA 71-05-0013 TRAILER WHEEL AND TIRE-16" SILVER XA1200 Original Instructions...
  • Page 118 3/8-16NC X 1" HHCS GR8 W06F 3/8" FLAT WASHER N06-16H-8 3/8-16NC Hex Nut gr 8 W06L 3/8" LOCK WASHER MAGNI 501 71-03-1004 FENDER HALF R -- T WELD 71-01-0021 FENDER CONNECTOR 71-03-1002 PASS FENDER AXLE MOUNT WELD -- T XA1200 Original Instructions...
  • Page 119 Fenders Item Part No. Name 71-03-1003 FENDER HALF L -- T WELD 71-01-1017 REAR FENDER SPACER 71-05-0014 FENDER U-BOLT XA1200 Original Instructions...
  • Page 120 CORNER MARKER LIGHT LED RED B#10-2403B 10-24NC X 3/4" BUT HEAD ALLEN N#10-24K 10-24-UNC KEP NUT 412-35-004 GROMMET FOR 6" OVAL LIGHTS 412-35-021 OVAL LED LIGHT, RED, AMP CONNECTOR 71-03-0013 BUMPER WELD B04-2003B-8 1/4-20 NC X 3/4" BUTTON HEAD SHCS XA1200 Original Instructions...
  • Page 121 Item Part No. Name 91-35-0002 THREE BAR LIGHT LED RED N04-20SF-8 1/4-20 SERRATED FLANGE HEX GR8 ZINC 71-05-0016 LED LICENSE LIGHT 412-35-020 AMP SUPERSEAL CONNECTOR SHOWN 71-05-0027 5-WAY WISHBONE CONNECTOR, MALE SHOWN 91-35-0005 CABLE MARKER LIGHT SHOWN XA1200 Original Instructions...
  • Page 122 Junction Box - Slurry Tank Straight Pull Trailer Item Part No. Name N05-18SF 5/16-18 SERRATED HEX FLANGE NUT ZIN 71-05-0007 JUNCTION BOX W05F 5/16" FLAT WASHER B05-1804-8 5/16-18NC X 1 HHCS GR 8 XA1200 Original Instructions...
  • Page 123 Junction Box - Engine Base Straight Pull Trailer Item Part No. Name B05-1805-8 5/16-18NC X 1 1/4 HHCS GR 8 W05F 5/16" FLAT WASHER N05-18SF 5/16-18 SERRATED HEX FLANGE NUT ZIN 71-05-0007 JUNCTION BOX 71-05-0028 MOLDED 5-WAY CONNECTOR, FEMALE SHOWN XA1200 Original Instructions...
  • Page 124 3/8"-16 1-1/4" BUTTON HEAD SHCS SS W06F 3/8" FLAT WASHER N06-16L-SS 3/8-16NC LOCKNUT SS N10-11-8 HEX NUT W10L 5/8" LOCK WASHER W10F 5/8" FLAT WASHER MAGNI 501 B10-1107-8 5/8-11NC X 1 3/4" L GR 8 HHCS B10-1110-8 BOLT 5/8"-11X2-1/2 "-8 XA1200 Original Instructions...
  • Page 125 TANK TO DECK RAIL WELD N08-13-8 HEX NUT W08L 1/2" LOCKWASHER MAG 501 W08F 1/2" FLAT WASHER B08-1314-8 1/2-13NC x 3 1/2 HHCS gr 8 71-03-0005 TANK TO DECK RAIL WELD 71-03-0004 FRONT DECK RAIL WELD MIDDLE XA1200 Original Instructions...
  • Page 126 Deck Railing Item Part No. Name 71-03-0002 FRONT DECK CORNER RAIL WELD LEFT XA1200 Original Instructions...
  • Page 127 71-05-0001 ELECTRIC TRAILER JACK 71-05-0035 CONTACTOR KIT[RELAY] FOR 71-05-0001 Shown B08-1308-8 1/2-13NC x 2" HHCS gr 8 B#10-2403B-SS 10-24NC X 3/4" BUT HEAD ALLEN STLST 71-05-0026 JUNCTION BLOCK STUD RED [5/16"] 71-05-0025 JUNCTION BLOCK STUD BLACK [5/16"] XA1200 Original Instructions...
  • Page 128 Trailer Jack Item Part No. Name N#10-24K 10-24-UNC KEP NUT 71-73-0011 POSITIVE CABLE FOR GN ELECTRIC JACK SHOWN 71-73-0012 NEGATIVE CABLE FOR GN ELECTRIC JACK SHOWN XA1200 Original Instructions...
  • Page 129 N06-16SF-8 3/8-16NC SERRATED FLANGE NUT GR 8 W04F 1/4" FLAT WASHER N04-20L-8 1/4-20 LOCKNUT B04-2003B-8 1/4-20 NC X 3/4" BUTTON HEAD SHCS 71-05-0003 BREAKAWAY SWITCH 71-05-0004 ZINC TRAILER PLUG, 7-WAY, FLAT SHOWN 71-05-0023 CARABINER, 1/4", 200# SHOWN XA1200 Original Instructions...
  • Page 130 Part No. Name 71-01-1015 AXLE CLAMP PLATE W10F 5/8" FLAT WASHER MAGNI 501 B10-1110-8 BOLT 5/8"-11X2-1/2 "-8 W10L 5/8" LOCK WASHER N10-11-8 HEX NUT 71-05-0011 LIPPERT #13, 8K RUBBER TORSION AXLE PNNA 71-05-0013 TRAILER WHEEL AND TIRE-16" SILVER XA1200 Original Instructions...
  • Page 131 AMBER RECTANGULAR REFLECTOR B06-1604-8 3/8-16NC X 1" HHCS GR8 W06F 3/8" FLAT WASHER N06-16H-8 3/8-16NC Hex Nut gr 8 W06L 3/8" LOCK WASHER MAGNI 501 71-03-0014 FENDER R -- GN WELD 71-01-0021 FENDER CONNECTOR 71-03-0007 FENDER AXLE MOUNT WELD XA1200 Original Instructions...
  • Page 132 Fenders Item Part No. Name 71-03-0015 FENDER L -- GN WELD 71-05-0014 FENDER U-BOLT XA1200 Original Instructions...
  • Page 133 CORNER MARKER LIGHT LED RED B#10-2403B 10-24NC X 3/4" BUT HEAD ALLEN N#10-24K 10-24-UNC KEP NUT 412-35-004 GROMMET FOR 6" OVAL LIGHTS 412-35-021 OVAL LED LIGHT, RED, AMP CONNECTOR 71-03-0013 BUMPER WELD B04-2003B-8 1/4-20 NC X 3/4" BUTTON HEAD SHCS XA1200 Original Instructions...
  • Page 134 Item Part No. Name 91-35-0002 THREE BAR LIGHT LED RED N04-20SF-8 1/4-20 SERRATED FLANGE HEX GR8 ZINC 71-05-0016 LED LICENSE LIGHT 412-35-020 AMP SUPERSEAL CONNECTOR SHOWN 71-05-0027 5-WAY WISHBONE CONNECTOR, MALE SHOWN 91-35-0005 CABLE MARKER LIGHT SHOWN XA1200 Original Instructions...
  • Page 135 Junction Box - Slurry Tank Goose Neck Trailer Item Part No. Name N05-18SF 5/16-18 SERRATED HEX FLANGE NUT ZIN 71-05-0007 JUNCTION BOX W05F 5/16" FLAT WASHER B05-1804-8 5/16-18NC X 1 HHCS GR 8 XA1200 Original Instructions...
  • Page 136 Junction Box - Engine Base Goose Neck Trailer Item Part No. Name B05-1805-8 5/16-18NC X 1 1/4 HHCS GR 8 W05F 5/16" FLAT WASHER N05-18SF 5/16-18 SERRATED HEX FLANGE NUT ZIN 71-05-0007 JUNCTION BOX 71-05-0028 MOLDED 5-WAY CONNECTOR, FEMALE SHOWN XA1200 Original Instructions...
  • Page 137 Part No. Name B06-1604SF-8 3/8-16NC X 1" L SERRATED FLNG GR8 71-35-0001 TOOL BOX 71-03-0017 TOOLBOX MOUNTING ATTACHMENT WELD N06-16SF-8 3/8-16NC SERRATED FLANGE NUT GR 8 91-75-0005 SQ U-BOLT 3/8"-16 X 2" INSD X 2 5/8" LG XA1200 Original Instructions...
  • Page 138 HYDRAULIC HOSE REEL B06-1606-8 3/8-16NC X 1 1/2" HHCS GR8 MAG 501 W06F 3/8" FLAT WASHER 91-32-0054 SPACER, UHMW 1/2" ID X 1" OD, 1/4" L W06L 3/8" LOCK WASHER MAGNI 501 N06-16H-8 3/8-16NC Hex Nut gr 8 XA1200 Original Instructions...
  • Page 139 W08L 1/2" LOCKWASHER MAG 501 N08-13L-8 1/2-13NC - GR 8 LOCKNUT N04-20SF-8 1/4-20 SERRATED FLANGE HEX GR8 ZINC N#10-24K 10-24-UNC KEP NUT 91-35-0013 DRAW LATCH CATCH B#10-2403B 10-24NC X 3/4" BUT HEAD ALLEN 91-35-0012 DRAW LATCH PIN XA1200 Original Instructions...
  • Page 140 Hose Rollers and Retainer Item Part No. Name 91-35-0011 DRAW LATCH ANCHOR 91-35-0010 DRAW LATCH B04-2003B-8 1/4-20 NC X 3/4" BUTTON HEAD SHCS XA1200 Original Instructions...
  • Page 141 91-45-0009 1 1/4" 200 PSI X 200' MALE PIPE 91-45-0087 CAM LOCK 1 1/4" FEMALE X FEMALE PIPE-BRA B06-1603SF-8 3/8-16NC X 3/4" L SERRATED FLNG GR8 91-45-0102 PIN LOCK ASSEMBLY N06-16SF-8 3/8-16NC SERRATED FLANGE NUT GR 8 XA1200 Original Instructions...
  • Page 142 10-24NC X 3/4" PAN HEAD SHCS 170347 SWITCH BOOT. BLACK 170346 MOMENTARY START SWITCH 170088 Locknut Conduit 1/2 NPT 170087 Strain Relief 1/2 NPT ~Olflex B06-1604SF-8 3/8-16NC X 1" L SERRATED FLNG GR8 N06-16SF-8 3/8-16NC SERRATED FLANGE NUT GR 8 XA1200 Original Instructions...
  • Page 143 3/8-16NC SERRATED FLANGE NUT GR 8 B06-1604SF-8 3/8-16NC X 1" L SERRATED FLNG GR8 71-65-0023 HOSE REEL MOTOR-YPT HFA3105-4-6 #4 M JIC TO #6 SAE ORB STRAIT 91-45-0140 HOSE REEL MOTOR SPROCKET FOR HD7534 91-45-0139 HOSE REEL CHAIN FOR HD7534 XA1200 Original Instructions...
  • Page 144 Nozzle Kit Hose Reel Item Part No. Name 91-46-0002 NOZZLE KIT HR 91-40-0014 REMOTE VALVE 91-40-0011 50° HR NOZZLE ASM 91-40-0012 25° HR NOZZLE ASM 91-40-0013 STRAIGHT HR NOZZLE ASM XA1200 Original Instructions...
  • Page 145 1/4" G2X15 #4 JIC FEM SW -> MDDP90° H04E051SJSJ 1/4" G2 X 51 #4 JIC FEM SWIVEL H04E051SJSJ 1/4" G2 X 51 #4 JIC FEM SWIVEL HFA3105-4-6 #4 M JIC TO #6 SAE ORB STRAIT HF3905-4 #4 M JIC BULKHEAD UNION ADAPT W/NUT XA1200 Original Instructions...
  • Page 146 Valve Manifold Hoses Item Part No. Name H04E051SJSJ 1/4" G2 X 51 #4 JIC FEM SWIVEL H04E051SJSJ 1/4" G2 X 51 #4 JIC FEM SWIVEL HFA3105-4-12 #4 M JIC TO #12 SAE ORB STRAIT XA1200 Original Instructions...
  • Page 147 CAM LOCK 1 1/2" MALE X FEMALE PIPE-BRASS 160014 ELBOW 1-1/2" 90 DEG 150# MI 91-45-0091 CAM LOCK 1 1/2" FEMALE X MALE PIPE-BRASS 91-45-0095 CAM LOCK 1 1/2" MALE X MALE PIPE-BRASS T 161024 VALVE 1-1/2 IPS FULL PORT BALL XA1200 Original Instructions...
  • Page 148 Railing - Front ..............58 Railing - Left Side ............54 Railing - Right Side ............56 Rear Bumper ............121, 134 SB-105 XA1200 Program Update ......149 SB-117 XA1200 Agitator Paddle Gusset ....153 Safety Chains and Breakaway Switch ......130...
  • Page 149 Appendix B:Parts Index 074-35-001 ..............54, 56 71-03-0003 ..............126 074-35-012 ..............53 71-03-0004 ..............126 160014 ................148 71-03-0005 ............126, 126 160044 ................70 71-03-0007 ..............132 160266 ................76 71-03-0011 ..............125 160334 ................77 71-03-0012 ..............115 160756 ................142 71-03-0013 ............121, 134 161024 ................
  • Page 150 71-15-0001 ..............64 71-40-0014 ..............73, 102 71-15-0002 ..............64 71-40-0015 ..............73, 102 71-15-0006 ..............63 71-41-0009 ..............70 71-15-0007 ..............63 71-41-0011 ..............70 71-15-0012 ..............64 71-41-0012 ..............70 71-21-0008 ..............77 71-42-0011 ..............72 71-21-0017 ..............94 71-42-0021 ..............74 71-21-0030 ..............
  • Page 151 71-55-0008 ..............86, 87 91-33-0108 ..............67 71-55-0011 ..............81 91-35-0001 ..............99 71-55-0012 ..............86, 87 91-35-0002 ............122, 135 71-55-0014 ..............78, 112 91-35-0003 ............121, 134 71-55-0015 ..............89 91-35-0004 ............119, 132 71-55-0016 ..............81 91-35-0005 ............122, 135 71-55-0017 ..............81 91-35-0009 ..............61 71-55-0018 ..............
  • Page 152 B04-2004B-8 ..............116 GFC1/8PT ..............64, 77 B04-2005-8 ..............95 H04E013SJSN- ............90 146 B04-2012-8 ..............59 H04E015SJSN .............. 146 B04-2803-5 ..............144 H04E051SJSJ ........146, 146, 147, 147 B05-1803-8 ..............101 H04E130SJSJ ............103, 107 B05-1804-8 ............ 73, 123, 136 H06E027SJSN ............105, 109 B05-1805-8 ............
  • Page 153 HFA6809-16-16 ............. 93 W04L ............59, 97, 100, 144 HFHG-24 ..............113, 114 W05F ....... 69, 73, 101, 123, 124, 136, 137 HFHY06003737 ............. 93 W05L .................69, 73 HFT2205C-4 ..............92 W06F ..49, 51, 52, 54, 56, 58, 59, 65, 69, 71, 72, 74, N#10-24K .....

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