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Seals DT-601CG Operation Manual

Reversible integrating counter with calculation function
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97600A
Reversible integrating counter with calculation function
D T- 601C G
Operation Manual
R ead th is m anua l tho r ough ly p ri o r to u s age.
Use this instrument only after reading the manual completely. Follow all safety precautions.
www.shimpoinst.com / info@shimpoinst,com

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  • Page 1 97600A Reversible integrating counter with calculation function D T- 601C G Operation Manual R ead th is m anua l tho r ough ly p ri o r to u s age. Use this instrument only after reading the manual completely. Follow all safety precautions. www.shimpoinst.com / info@shimpoinst,com...
  • Page 2 Sa f e t y Preca ut i on s. Please be sure to follow all safety precautions closely. Be sure to read the entire instruction manual thoroughly before initial set-up, operation and maintenance. This instruction manual provides two grades of safety warnings: "Danger" and " Caution". Be sure to follow these precautions.

  • Page 3: Table Of Contents

    About model type e.g1) Choose analog electric current output, electric voltage pulse input and DC power supply. Model type will be DT-601CG-AI-F-DC e.g2) Choose analog voltage output (0 to 5V), 90° phase co ntrast input, sensor power supply DC24V. Model type will be DT-601CG-RE-AV4-S24...
  • Page 4 1. SUMMARY This instrument is a Reversible integrating counter with calculation function <Timing chart of each preset output operation> (1) +2stages preset operation <Boosting operation> <Down operation> n = Minimum count n = Minimum count <No automatic reset> <With automatic reset> (Display) (Display) <No automatic reset>...
  • Page 5 (3) Batch count operation <Boosting operation> <Down operation> (Display) (Display) (Batch (Batch Counter) 0 Counter) (Continuous) (Continuous) Setting condition Automatic reset selection and re-output selection will be invalid OFFSET = 0, OFFSET < PRESET A, PRESET A = 0, PRESET A < OFFSET, PRESET B >...

  • Page 6: Specification

    2. SPECIFICATIONS [Standard] ITEM SPECIFICATIONS Scaling 1x10 to 9999 (selectable) Accuracy ±0 (when the scaling is set to 1) Display Six digits LED (characters are 14mm high and RED) Display 1 : D1 LED (green) is on, Display 2 : D2 LED(green) Display Switch (Change with ENT key) Display Range...
  • Page 7 Mode Protect function Activate by Key operation (mode setting cannot be changed) Write the each mode's set value and calculation value on to FRAM. Data backup (over writing should be less than 10million times,about 10years conservation) Power source AC85 - 264V ( 50 / 60Hz ) Option : DC type DC12 - 24V ( ±10% ) Operating humidity...

  • Page 8: Meter Installation

    3. METER INSTALLATION (1) Cut the panel and insert the meter from the front part. * When you need a splash proof, insert the attached splash proof packing between meter and installation panel. Dimensions of panel Meter Installation panel Splash proof packing (2) Insert the attachment lugs in both sides of the meter.

  • Page 9: Names And Functions Of Each Parts In The Front

    4. NAMES AND FUNCTIONS OF EACH PARTS IN THE FRONT. (1)Display(Red) (15)Display2 LED (Green) (14)Display1 LED (Green) (12)Entre key (13)Reset key (7)Hold LED(Green) (6)Overscale LED(Green) (9)Shift key (2)Alarm output: OUT1(Red) (11)Down key (3)Alarm output: OUT2(Red) (8)Mode key (4)Alarm output: OUT3(Red) (10)Up key (5)Alarm output: OUT4(Red) (1) Display (A to F)
  • Page 10 (9) Shift key While measuring : Activate the mode setting (press with the mode key more than 2seconds) Batch count number will be displayed while pressing this key. (while selecting batch count mode) While setting : Shift the decimal place towards right hand side. (10) Up key While measuring : Activate display offset value (press with the mode key more than 2seconds)

  • Page 11: Connecting Terminal Block

    5. CONNECTING TERMINAL BLOCK <NPN open collector pulse, electric voltage pulse, 90° phase contrast input> Encoder 90° phase contrast (Option) Pulse sensor B Pulse sensor A Reset External Input NPN Open collector pulse output output/input(Option Relay output Analog output (Option) Power supply ( PhotoMOS relay ) Caution!
  • Page 12 <Sinusoidal , sine curve, line receiver input> Sinusoidal input (Option) Extra power supply Sine curve input (Option) Line driver (Option) Reset NPN Open collector pulse output When line receiver input BCD output/input(option) Relay output Power supply Analog output (option) ( PhotoMOS relay ) Caution! (1) Check power supply 1.
  • Page 13 <Connection diagrams for each sensor> A. DC three wire style pulse sensor B. DC two wire style pulse sensor C. Contact output sensor D. 90° phase contrast input E. Sinusoidal /Sine curve input F. Line receiver input G. Three wire current modulated pulse sensor H.

  • Page 14: Format Of Input Circuit

    6. FORMAT OF INPUT CIRCUIT (1) Sensor input: NPN open collector pulse input or voltage contact input Sensor Power (2) Sensor input : Electric pulse input (3) Reset/ External input (NPN open collector pulse input)

  • Page 15: Format Of Output Circuit

    7. FORMAT OF OUTPUT CIRCUIT (1) Alarm input (OUT1/OUT2): NPN Open collector pulse output (2) Alarm output (OUT3/ OUT4) : PhotoMOS relay output...

  • Page 16: Setting Up The Dip Switch

    8. SETTING UP THE DIP SWITCH Fig. 20 DIP SWITCH Push the 4 tabs at the side of case and pull the PCB backwords Push the four hooks Setting up the DIP Switch Dip switch setting can switch mode from input respond frequency, NPN open collector pulse input and electric pulse input Table 1 B.

  • Page 17: Setting Menu

    9. SETTING MENU...
  • Page 18 10. INITIAL VALUE AND INITIALIZATION If the special request was made prior to shipment, initial value is set as required. Without the request, initial value is set as below. Set value for each mode Mode # initial value memo Each preset value initial value memo PRESET A...

  • Page 19: Contents Of Each Mode And Setting

    11. CONTENTS OF EACH MODE AND SETTING METHOD 1. Key operations for each mode setting Display Operation procedure. Press shift key more than 2seconds while pressing the mode key. Display A/B will show [00] and mode [00] will be applied. Change the position of flashing digit.
  • Page 20 2. Which mode to be set 1. Set the multiplying factor per one input signal. Mode 01(P.22) A inpu Setting of scaling data (converter) Mode 02(P.23) A inpu Setting of EXP value and frequency divider. Mode 03(P.24) B inpu Setting of scaling data (converter) Mode 04(P.24) B inpu Setting of EXP value and frequency divider.
  • Page 21 3. Mode content and set value Setting of display selection, measurement calculation, decimal position of display 1 Mode# and decimal position of display 2 Display 2 decimal point position 0.00 0.000 Display 1 decimal point position 0.00 0.000 Measurement calculation method Display 1 Display 2 A - B...
  • Page 22 [ Measurement calculation method] 0 : A-B (individual add-subtract input) Count value...
  • Page 23 0 : A-B (90° phase contrast input with RE option) Count value 1 : A+B Count value 2 : A or -A Count value OFF (Down) ON (Up) When B input is electric pulse input, count will be UP (adding) and Down (subtraction) will be reveresal.
  • Page 24 Mode# A input : Scaling data (Converter) setting 4digits value 0001 - 9999 ( Do not set "0000" ) Function as scaling data (converter) for integrating measurement. By setting the 4digit value and EXP value which is set by [Mode 02], scaling factor per 1 signal can be set until 1x10 - 9999.
  • Page 25 Mode# A input : Setting of EXP value and frequency divider frequency divider : 3digits 1/1 - 1/999 (000 to be 1/1000) EXP value (10 n = 0 - 9 [ EXP value] Setting of the ten's power (minus). Combine with [Mode 01] and set the scaling data (converter). [Frequency divider] Set the input pulse.
  • Page 26 Mode# B Input: Setting of scaling data (converter) 4digits value 0001 - 9999 ( Do not set "0000" ) Setting procedure is same as "Mode 01 [A input: Setting of scaling data (converter)]" Mode# B Input: Setting of EXP value and frequency divider frequency divider : 3digits 1/1 - 1/999 (000 to be 1/1000) EXP value (10...
  • Page 27 Mode# Alarm output: Setting of alarm output 1 (OUT 1-4) * Model with optional line receiver input(L1,L2) cannot output as output terminal will be input terminal <only LED can react> Selection of preset action 0 : plus side 2 stages preset action 1 : ±each stage preset action 2 : batch count action (only the setting with automatic reset) 3 : plus 1 stage and secondary output action...
  • Page 28 Output timing for preset action and setting condition 0: Plus side 2stages preset action <Up Action> <Down Action> <Without automatic reset> <With automatic reset> <Without automatic reset> <With automatic reset> without re-output with re-output Setting name (contents) PRESET A: 1stage setting value PRESET B: 2nd stage setting value OFFSET: Display value when reset (display offset value) Setting condition...
  • Page 29 Output timing for preset action and setting condition 2: Batch count action <Up Action> <Down Action> With this preset action, display will show batch count while pressing "Shift Key" Setting item (Contents) Preset A: Setting value of No.1 counter Preset B: setting value of batch count display Offset: Reset display value (display offset setting value) Setting condition (set each item as follow) UP: offset=0, Offset <...
  • Page 30 Mode# Alarm output: Setting of alarm output 2 (OUT 1-4) Re-output selection 0: Without re-output 1: With re-output <Caution> This selection will be invalid when following mode is selected; With automatic reset, batch count action, puls 1 stage and secondary action Automatic reset selection 0= without automatic reset 1= with automatic reset...
  • Page 31 Mode# [Re output selection] - without re-output - Sequence output : once it is out, "output off" will not be activated even if it is not within tolerance (condition) "output off" will be on when reset input and automatic reset functions 1 shot output : 1 shot of pulse with set duration will be output when output conditions are met.
  • Page 32 Mode# Output alarm: setting of output alarm 3 (OUT1-4) OUT 2&4 Duration of 1shot output 10 ms 250 ms 20 ms 500 ms 50 ms 750 ms 100 ms 1 sec 200 ms 2 sec <Caution> Output 2&4's LED flashing might not be visible when 10ms is chosen although Out 2&4 Output mode 0 : sequence output...
  • Page 33 Mode# Setting of blank display, external input function, and overscale display Overscale display 0 : 3rounds stop 1 : Endless 2 : Up key to show numbers of time go over (upper 2digits) External input function 0 : Banned input 1 : Hold input 2 : Lap count input 3 : Display switch input...
  • Page 34 Mode# [ Overscale display ] select the display method when value become more than "999999" or less than "-99999". 0 : 3round stop Value blinks when value exceed "999999" or go below "-999999" for the third time. Start measurement 1 st round 1st overscale display.
  • Page 35 Mode# 0 : Overscale times (upper 2digits) display Display will show how many times measurement went overscale while pressing Up key. Over LED will disappear while pressing Up key and displaying overscale, but if it exceed 99times, over LED will blink. <Numbers of over>...
  • Page 36 Mode# Setting of the "Reset","Movement of Reset key","Selecting Reset Display", in Power ON Selecting of Reset Display 0 : Display1, Display2 (Key input, movement Terminal Board Input) 1 : Current Display (Key input, movement Terminal Board Input) 2 : Display1 (Key input, movement Terminal Board Input) 3 : Display2 (Key input, movement Terminal Board Input) 4 : Key Input: Current Display, Terminal Board Input: Display1, Display2...
  • Page 37 Mode# 3 : Need pushing key for 2 seconds Count Input Signal 2 Seconds Select of Reset Display Display1, Display2 : The integrated value is returned to display offset value. All alarms are canceled. Current Display : The integrated value is returned to display offset value. The alarms of current display are canceled.
  • Page 38 Mode# Setting of the "Analog Output" AV3-5/AI exclusive use Need set it on the AV3-5/A1 option Analog Output 0 : Synchronizing with indicated value 1 : Synchronizing with measurement Output Digits Selection 0 : Right 4 digits (CDEF) 1 : Center 4 digits (BCDE) 2 : Left 4 digits (ABCD)
  • Page 39 Mode# Setting of the indicated value of Max. Analog output AV3-5/AI exclusive use * This setting is necessary when AV3-5/AI option is chosen. Display 0001 - 9999 ( Do not set "0000" ) [Setting the indicated value of Max. Analog output] Setting the indicated value of Max.
  • Page 40 Mode# Setting of the BCD output B Option * This setting is necessary when B option is chosen. BCD Data Output Logic 0 : Data (+), TI signal / Parity (+) 1 : Data (-), TI signal / Parity (+) 2 : Data (+), TI signal / Parity (-) 3 : Data (-), TI signal / Parity (-) BCD Data Output Timing...
  • Page 41 Mode# Setting of the BCD Input BI Option * This setting is necessary when BI option is chosen. BCD Data Input Logic 0 : Hi Active (Each input terminal and GND are open.) 1 : Low Active (Each input terminal and GND are open.) Latch Signal Input Logic 0 : Latch on short 1 : Latch on open...

  • Page 42: Setting Of Preset Value

    12. SETTING OF PRESET VALUE Do the following operation for setting of the preset value of each alarm output. Setting range is "-99999 - 999999. Preset B's setting range is "0000.0 - 00099.9" when output is 1 stage and secondary output. Decimal point synchronizes with setting of the "Mode00"(ref.P19).

  • Page 43: Setting Of Display Offset Value

    13. SETTING OF DISPLAY OFFSET Setting of display in reset. Such as when setting of display offset "001000", the display in reset is "1000" and measurement begin from "1000". If you begin to measurement from "0", setting of display offset "000000". The following table refer to key operation to setting of display offset.

  • Page 44: Mode Protect Function

    14. MODE PROTECT FUNCTION If turn on the mode protect function, up key and down key can not be inputed in setting mode, and can not be changed setting value. Mode protect function is OFF at shipping. Operation of Mode protect function (1) Display is selected to the measurement display.

  • Page 45: Adjusting Analog Output

    15. ADJUSTING ANALOG OUTPUT (AV/AI OPTION) Specification(AV3-5/AI) of product is being adjusted accurately by us. Do not touch excluding the emergency. Methode of adjustment (1) Call test mode by turning on while pushing Mode key. (2) Call the analog output test by pushing Mode key at few times. ( Refer to "Setting menu"...

  • Page 46: Sensitivity Setting Of Sinusoidal Input And Sine Curve Input

    16. SENSITIVITY SETTING OF SINUSOIDAL INPUT AND SINE CURVE INPUT The specification of each product is being adjusted accurately by us before shipping. Do not touch excluding the emergency. If you adjust sensitivity, we do not take the responsibility. Sinusoidal input type : AC0.8 - 80Vp-p Sine curve input type : AC0.05 - 20Vp-p...

  • Page 47: Bcd Output

    17. BCD OUTPUT 1. BCD code is all-digit parallel output at NPN open collector pulse output (DC30V 10mA MAX). 2. Output logic of data can be changed.(Refer to P40) Positive Logic : The collector of output transistor and emitter are conducting. Negative Logic : The collector of output transistor and emitter are not conducting.

  • Page 48: Bcd Input

    18. BCD INPUT 1. BCD code is all-digit parallel input at NPN open collector pulse input. 2. Input logic of data can be changed.(Refer to P42) Hi Active : Each input terminal and GND are open. Low Active : Each input terminal and GND are open. 3.
  • Page 49 19. OUTLINE DRAWING Outline drawing Rubber packing (Accessory) Attachement parts *Use the rubber packing of Accessory, if it is used in IP66. Terminal screw : M3.5 Terminal width : 7mm *Terminal board is installed at shipping. [mm] Panel cut dimensions and interval 130 or more [mm]...
  • Page 50 20. TERMINAL BOARD LABEL DRAWING NPN Open collector pulse Sinusoidal / Electric voltage pulse / Sine curve / 90° phase contrast input / Line receiver input [mm]...

  • Page 51: Unit Label Drawing

    21. UNIT LABEL DRAWING [mm]...

  • Page 52: Packing Specifications

    22. PACKING SPECIFICATIONS DT-601CG (main unit) with terminal board cover < ACCESSORY > D-SUB37PIN (male connector), Hood *B, BI OPTION Rubber packing Unit label Air-Cap packing material Air-Cap Poly Bag packing material...
  • Page 53 23. ABOUT NOISE PROTECTION Refer to the following if there is problem of electronic noise. If product has problem that is a display disapper/mis-display, Do the initialization.(Refer to P16) Initialization makes every current set value to be reset. Record the current value prior to the initialization. And do the following noise protection.
  • Page 54 24. TROUBLE SHOOTING Problem Check Point Measures The indicator doesn't light. Is power supply correct? Confirm wiring. Blank display Is not the cord short-circuited? Tighten the terminal screw again. Is "1: Blank display" selected Cancel the "Blank Display". in mode10-C? (Refer to Page 31) LED abnormal light Check by test mode.

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