Bijur Delimon SC400 Operator's Manual

Lubrication controller

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Operators Manual

SC400

Lubrication Controller

35979 r#3

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Summary of Contents for Bijur Delimon SC400

Page 1 Operators Manual SC400 Lubrication Controller 35979 r#3...
Page 2: Table Of Contents
JUMPER LINKS ......................11 APPENDIX: SYSTEM EXAMPLES ..............24-25 NOTES ......................... 26-27 © Copyright Bijur Delimon International 2013. Bijur Delimon International reserves the right to update or improve the technical speciﬁ cations for this product without prior notice. BIJUR DELIMON INTERNATIONAL...
Page 3: At A Glance
SC400 Controller at a Glance MOVABLE TAB (4) POWER (GREEN) LED SCREEN PUMP ON (YELLOW) ALARM (RED) KEYPAD KEYPAD IP56 ENCLOSURE M4 SCREW (4) Moveable tabs are for external mounting only. See page 6 for detailed mounting instructions. BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL...
Page 4: General
The copyright on these operating instructions is kept reserved by the skid risk. company BIJUR DELIMON. These operating instructions are intended for the erecting, operating and supervising personnel. They contain regula- tions and drawings of technical nature which must not – completely or partially - be distributed nor used nor communicated to others without authorization.
Page 5: Safety
The user shall take care that all the maintenance, inspection and installa- tion work is executed by authorized and qualiﬁ ed skilled personnel who The SC400 is a full featured lubrication control, operating in any of ﬁ ve (5) have informed themselves adequately by thoroughly studying these modes: operating instructions.
Page 6: Technical Data
234 [9.200 in] 10.00 MOUNT WITH M4 OR REFERENCE - #8 SCREWS (4 PLACES) MOUNTING HOLES TO BE DRILLED (SCREWS SUPPLIED BY CUSTOMER) (BY CUSTOMER) AT ANY 4 OF 12 LOCATIONS BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3...
Page 7: Wiring: Quick Guide
+ DR45/M2500 CYCLE SWITCH + DR45/M2500 CYCLE SWITCH + PRESSURE SWITCH (INJECTOR SYSTEM) + PRESSURE SWITCH (INJECTOR SYSTEM) + PRESSURE SWITCH (DUALINE ELECTRIC, LINE A) + PRESSURE SWITCH (DUALINE ELECTRIC, LINE B) BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3...
Page 8: Wiring: Sc400 Power
WIRING: SC400 POWER 1 2 3 The SC400 is power through pins 1 and 2. The control should be properly grounded at pin 3 and at the grounding point on the back panel. Shock Hazard: Disconnect Power from the control prior to any wiring or maintenance.
Page 9: Wiring: Valve A And Valve B Outputs
Shock Hazard: Disconnect Power from the control prior to any wiring or maintenance. WIRING: INPUTS (GENERAL) The SC400 has connections for up to 12 inputs. Connections are clearly labeled, and offer convenient 24VDC power for most signals. NOTE: SC400 offers 500mA of 24VDC, available to power switches. Supply terminals include:...
Page 10: Wiring: Inputs (General)
Four (4) inputs may be connected to mechanical or NPN switches only. These inputs include: PAUSE INTERVAL SELECT LOW PRESSURE 18 19 20 TO AVAILBLE 24 V PIN FOR WIRING NPN OR PNP “POWERED” SWITCH BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3...
Page 11: Wiring: Input (Details)
Momentary switch input that resets messages and initiates lubrication. Maintained switch input that causes all lubrication to cease while switch is PAUSE active. Maintained switch input that causes SC400 to use a 2nd set of lubrication INTERVAL SELECT parameters. LOW PRESSURE...
Page 12: First Time Start Up/System Setup
“none” should be selected) Select the desired secondary function using . If no secondary NOTE: When the SC400 is powered for the ﬁ rst time, the display may show function is required, select “none”. press an alarm “PARAMETERS LOST”. This is normal.
Page 13 Operation of the Warning relay may be selected as: Low Level Alarm • • Warning = Open (the relay coil is energized during When the system indicates a low level alarm, the SC400 will react in one of normal operation) two ways: • •...
Page 14: Programming Mode Operator Level
Reset Lost Parameters Press to go to the next parameter Normally, “no” should be selected. If the SC400 displays an alarm, NOTE: If “fixed time” is selected, Monitor time is not used. “System Fault! Parameters Lost”, then select “yes”. Then exit engineer- ing parameters.
Page 15 (When spray system has been selected in Engineering parameters) If Time is selected for Idle Mode 1, the time to wait (before next lube For spray systems, an air solenoid is driven by the SC400 (in addition to event) must be specified.
Page 16: Programming Single Line Injectors
If the customer prefers that lubrication occur immediately after the control receives power, set this parameter to YES. If parameter is set to NO, the SC400 will resume activity at the Machine Cycles 1 last known position within the lubrication cycle.
Page 17: Programming Dual Line Hydraulic
Select the length of time for lubrication. immediately after the control receives power, set this parameter to YES. If parameter is set to NO, the SC400 will resume activity at the last known Press to select desired time field, seconds: minutes: hours position within the lubrication cycle.
Page 18 YES. If Press to go to the next parameter parameter is set to NO, the SC400 will resume activity at the last known position within the lubrication cycle. Press to change value of desired field.
Page 19: Programming Dual Line Electric
Half Cycle - Lubricate for exactly one (1) transition of the OPCOMP_A (terminals 18, 19, 20) input. After If Machine cycles is selected for Idle Mode 1, the SC400 may (option- one transition (in or out), lubrication will cease. ally) monitor the machine cycle input for failure. If Machine Watchdog is enabled, the SC400 will monitor (MACH CYC) for changes in state.
Page 20 If the customer prefers that lubrication occur immediately after the control receives power, set this parameter to YES. If parameter is set to NO, the SC400 will resume activity at the last known position within the lubrication cycle.
Page 21: Programming Continuous
YES. If as a warning, system lubrication continues normally. Customer should parameter is set to NO, the SC400 will resume activity at the last known take secondary precautions to prevent the system from operating position within the lubrication cycle.
Page 22: Fault Conditions
“System fault! Parameters lost” will be displayed. To recommission the system, all parameters need to be verified by qualified personnel. Once When fill pump is running, SC400 expects the fluid level of the reservoir to rise. If fluid level has not increased within 5 minutes (or all parameters are properly set, go to ”reset lost parameters”...
Page 23: Tech Data Sheet List
TECH DATA SHEET LIST For additional information refer to the website for the following data sheets: 35682 SC400 - Two Individual Pump System Wiring Guide 35683 SC400 - Autoﬁ ll Programming and Installation Guide 35685 SC400 - Converting SS4500 users to SC400 SERVICE PARTS LIST P.N.
Page 24: Appendix: System Examples
Series Line Injector (Parallel) Systems Single Zone Two (2) Zone VALVE A AIR VALVE VALVE A (SPRAY SYSTEMS ONLY) OPERATION PUMP COMPLETE A OPERATION COMPLETE A PUMP OPERATION VALVE B COMPLETE B VALVE B BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3...
Page 25 With 2 Pressure Switches (or SGA Valve) With PC5 Pressure Switch (old style Denco) OPERATION VALVE A COMPLETE A VALVE A PUMP PUMP OPERATION COMPLETE A VALVE B VALVE B OPERATION COMPLETE B BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3...
Page 26: Notes
Notes BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3...
Page 27 Notes BIJUR DELIMON INTERNATIONAL OPERATORS MANUAL SC400 CONTROLLER 35979 r#3...
Page 28 Innovators of engineered lubrication technology since 1872 Bijur Delimon International has ISO 9001:2008 and ISO 14000 quality certiﬁ ed manufacturing facilities around the world, so your centralized lubrication system meets the highest industry quality standards. It’s all part of our commitment to quality and customer service.