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Phone: 800‐669‐1303 or 801‐561‐0303
Fax: 801‐255‐2312
e‐mail: treborservice@idexcorp.com
Operation / Maintenance Manual
SERIAL NUMBER:
PATENTS: U.S. 5971402, U.S. 6433319, U.S. 6479094B2, U.S. 6544583B2,
6580061B2, U.S. 6663914, U.S 6674053B2;
ADDITIONAL PATENTS PENDING
QUANTUM NXT
DI WATER HEATER
5/19–-MQNXT(C)
U.S.
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Related Manuals for Trebor QUANTUM NXT
Summary of Contents for Trebor QUANTUM NXT
- Page 1 Phone: 800‐669‐1303 or 801‐561‐0303 Fax: 801‐255‐2312 e‐mail: treborservice@idexcorp.com QUANTUM NXT DI WATER HEATER Operation / Maintenance Manual SERIAL NUMBER: PATENTS: U.S. 5971402, U.S. 6433319, U.S. 6479094B2, U.S. 6544583B2, 5/19–-MQNXT(C) U.S. 6580061B2, U.S. 6663914, U.S 6674053B2; ADDITIONAL PATENTS PENDING...
- Page 2 PAGE 2 QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL...
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Page 3: Table Of Contents
CONTENTS INTRODUCTION ............................... 4 SAFETY ................................7 SAFETY MESSAGE CONVENTIONS ....................7 2.1.a Danger ..........................7 2.1.b Warning ..........................7 2.1.c Caution ..........................8 ... -
Page 4: Introduction
INTRODUCTION QUANTUM NXT DI WATER HEATER TREBOR’s Quantum NXT deionized water heater will meet the most stringent application requirements for process cleanliness and temperature control. Trebor’s unique heater design virtually eliminates the potential for metal contamination due to potentially exposed metal... - Page 5 Figure 1-2: China RoHS - Electronic information product pollution control symbol Trebor will use an EFUP (Environmental Friendly Use Period) of 25 years, which is consistent with the industry mean. The EFUP label is located next to the main system nameplate and a declaration table is included below.
- Page 6 (PBB) and polybrominated diphenyls ether (PBDE), or 100 ppm (0.01% by weight) for cadmium. Please refer to AeA’s website for an English translation of SJ/T 11363-2006 (or the latest revision of this document): http://www.aeanet.org/governmentaffairs/gajl_MCV_SJT11363_2006ENG.asp PAGE 6 QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL...
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Page 7: Safety
SAFETY This section describes information that is important for safe equipment operation. Included is a listing of message conventions used in this manual, as well as equipment safety interlocks, push buttons, and labels. The equipment described in this manual uses hazardous voltage electricity that can be dangerous. -
Page 8: Caution
EQUIPMENT SAFETY The rest of this section describes equipment safety features: Emergency Off Push button (EMO) Process Interlocks Main Power Disconnect Switch Lockout/Tagout Information Equipment Safety Labels PAGE 8 QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL... -
Page 9: Emergency Off (Emo)
EMERGENCY OFF (EMO) The EMERGENCY OFF button (EMO) is located on the front of the door. When the EMO circuit is activated by pushing the button in, the equipment will be placed into a safe shutdown condition. The EMO will de-energize the heaters and process interlock devices. -
Page 10: Low Pressure Switch Interlock
Do not operate the heater above 414 kPa (60 psig). If the over-pressure relief device opens, pressure will relieve out the over pressure drain and the low-pressure sensor may alarm. PAGE 10 QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL... -
Page 11: Low/Stop Flow
Pressing the reset button will silence the audible beep, but the alarm will repeat if the heater continues to output above 85%. QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL PAGE 11... -
Page 12: Lockout / Tagout
Compressed Air Hazard: Personal injury Magnitude: 400-550kPa (45-80PSIG) Control Method: Solenoid Valve Shutdown Procedure Switch off circuit breaker disconnect on front of system or turn off incoming air supply from facility PAGE 12 QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL... -
Page 13: Machine Shutdown With Door Closed
Energy Type Pressurized Water Hazard: Flooding leading to possible other hazards Magnitude: 103-414kPa (15-60PSIG) Control Method: Fluid Valve Shutdown Procedure Switch off circuit breaker disconnect on front of system or turn off incoming air supply from facility 2.5.b Machine Shutdown with door closed Perform the following sequence of events in the order listed for electrical energy isolation of the tool:... -
Page 14: Seismic Protection
If using N in place of CDA, proper precautions must be taken according to company policy. Sound Pressure Max sound pressure measured was 77.0dB(A) at the right side of the heater. PAGE 14 QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL... -
Page 15: Installation
INSTALLATION UNPACKING Remove heater system from crate and inspect heater cabinet for any signs of damage (dented panels, paint scratches, etc.). Shock indicators on the heater cabinet should be checked for rough handling during shipment. Any damage to the system should be reported to the carrier immediately. -
Page 16: Hook-Up
Attach drain line to bottom of the cabinet. If a cabinet drain line is not installed, any leak inside the cabinet will leak out of the drain fitting. PAGE 16 QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL... - Page 17 CAUTION: Depending on installation and routing of water supply lines, a trip hazard may be created. It is the responsibility of the facility installation personnel to eliminate or minimize any and all trip hazards or identify such hazards with visual warning signs. Electrical 1.
- Page 18 8. Check ground continuity on cabinet to any facility ground. 9. Remove Facility power Lockout/Tagout. 10. Restore Facility power supply to the heater. 11. Follow heater Pre-Start Inspection (see Section 5.1). PAGE 18 QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL...
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Page 19: Ethernet Communication
(depending on the heater options). The display is divided into several pages. 3.5.a Home Page Figure 3-2: Home Page QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL PAGE 19 ... -
Page 20: Alarm Status Page
3.5.b Alarm Status Page Figure 3-3: Alarm Status Page The alarm page shows the alarm history, event history, and current state of the alarm sensors. PAGE 20 QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL... -
Page 21: Module Status Page
The module status page shows the temperatures of each bank of heater modules. Each individual heater element’s status is indicated by the green boxes. If a box turns red, that element is likely failed. See Section 7.1.a for more details. QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL PAGE 21 ... -
Page 22: Historical Plot Page
When USB logging is complete, touch the “Live Data” button at the top to return to normal navigation. Logging will continue when navigating to other pages when the USB is inserted. PAGE 22 QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL... -
Page 23: Configuration Page
The values that are white can be edited. Values that are grey cannot. If grey values must be changed contact Trebor. Alarm Delay Setting Press the delay value to set the pressure and liquid level alarm delay. -
Page 24: Advanced Setup
Press the “Set Time” to set the system time and date. Figure 3-6b: Changing System Date and Time 3.5.f Advanced Setup The Quantum NXT heater has advanced setup settings that are password protected. Changing these settings can significantly affect the performance of the heater. Changing these settings without training is not recommended. -
Page 25: Modbus Communication
The last two numbers of the HMI IP address can be changed freely as long as it is not the same as the PLC IP address. Contact Trebor for instruction on changing the first two numbers. - Page 26 402107 Reg Bool Alarm Liquid Level $M108/D14 W42109 402108 Reg Bool Alarm Flow $M109/D15 W42110 402109 Reg Bool Alarm Over Temp. $M110/D16 W42111 402110 Reg Bool Table 3-1: Modbus Mapping PAGE 26 QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL...
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Page 27: Start-Up
START-UP PRE-START INSPECTION This Trebor DI Water Heater has been thoroughly tested and inspected for proper performance and operation prior to leaving the factory. Additional pre-start inspection can identify any damage or condition change that may have occurred during shipment of the heater and reduce nuisance problems during start-up. -
Page 28: System On
NON-FATAL ALARMS The Quantum NXT has several non-fatal alarms that do not cause an audio alarm or turn off the heater but does effect the operation of the heater. -
Page 29: Shut Down
(heater element power will be disengaged). Rotate “Main Breaker” to off position. Turn off the facility supply. Lockout and tag out heater for maintenance, repair or decommissioning. Refer to Section 2.5. QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL PAGE 29 ... -
Page 30: Decomissioning
Reverse section 3.3 “hook-up” to disconnect all lines running to the heater. Dispose of the heater by following applicable local, regional, and national laws and regulations, including those for segregation and recycling of materials. PAGE 30 QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL... -
Page 31: Maintenance
Disconnect the electrical connector to the failed module. Remove process thermocouple (or thermocouple plug if bottom module) by unthreading the fitting from module. A wrench may be required to loosen. Remove the 4 retaining nuts. QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL PAGE 31 ... - Page 32 Install replacement heater module into cabinet in reverse order from above. Note: Carefully align the fittings because they can easily be cross-threaded. Follow section 4.1.d to check for leaks before startup. Return failed heater module to Trebor International. PAGE 32 QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL...
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Page 33: Liquid Level And Leak Sensor Calibration
Connect fluid inlet to an open drain line. (Alternate: If a drain line is connected to the cabinet drain on the bottom of the heater enclosure, the heater may be drained into the leak tray.) QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL PAGE 33 ... -
Page 34: Leaks
Allow sufficient time for the heater and plumbing to cool down before inspection. NOTE: If water is leaking out of the heater module shroud a replacement module will be required. PAGE 34 QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL... -
Page 35: Preventive Maintenance Schedule
16 Channel Temperature Monitor 0.4 Nm / 3.1 in-lb 98003505 Connection Block, NO, 24VDC 0.8 Nm / 7.1 in-lb 98003520 Connection Block, NC, 24VDC 0.8 Nm / 7.1 in-lb QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL PAGE 35 ... - Page 36 Main Circuit Breaker The main circuit breaker should be checked for signs of loose connections at the termination lugs. Damaged lugs should be replaced by Trebor qualified personnel. The terminals should be checked for tightness. The distribution breakers and contactors should be checked for signs of loose Distribution Breakers connections at termination lugs.
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Page 37: Troubleshooting
Check for shorted SSRs (shut down per 7.1 before checking SSRs) Low/Stop Flow Check box on configuration page is checked, see section 2.4.f. Flow switch is set too low see section 2.4.f QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL PAGE 37 ... - Page 38 An SSR has failed in the closed mode: Shut system off have “frozen” closed (shorted) immediately and replace the failed SSR Ambient Inlet Fluid Temperature Lower Ambient Inlet Fluid Temperature (see sec 3.5.e). Too Low PAGE 38 QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL...
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Page 39: Contact Information
(801) 565-1510 Email: treborinfo@idexcorp.com treborsales@idexcorp.com Address: Trebor International 8100 South 1300 West West Jordan, Utah 84088 U.S.A. TECHNICAL SUPPORT Email: treborservice@idexcorp.com Phone Number: 1(385) 900-3393 REGIONAL REPRESENTATIVES Web: www.treborintl.com QUANTUM NXT DI HEATER OPERATION / MAINTENANCE MANUAL PAGE 39 ...
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