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Sesamo DUALCORE LH100 Installation Manual

Automated systems for sliding doors
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LH100
LH140
RD100
AUTOMATED SYSTEMS FOR SLIDING DOORS
ENGLISH
INSTALLATION MANUAL

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Summary of Contents for Sesamo DUALCORE LH100

  • Page 1 LH100 LH140 RD100 AUTOMATED SYSTEMS FOR SLIDING DOORS ENGLISH INSTALLATION MANUAL...
  • Page 2 SESAMO DUALCORE Thank you for choosing this product. So that you get the most out of your automated system, Sesamo recommends you read and follow the installation and usage instructions in this manual carefully. This automated system must only be installed by professional technicians, for whom this manual is intended.

  • Page 3: Table Of Contents

    SESAMO DUALCORE SUMMARY summary .......................... 3 machines directive ......................4 technical specifications - intended use ................5 warnings for the technician (general safety obligations) - recycling and disposal ..5/5 preparations for installation - parts description .............. 7 case wall fixing ......................... 8 heights for case fixing ......................

  • Page 4: Machines Directive

    - the relative technical documentation will be compiled by: SESAMO SRL, Strada Gabannone, 8/10 - 15030 Terruggia (AL) - Italy...

  • Page 5: Technical Specifications - Intended Use

    SESAMO DUALCORE TECHNICAL SPECIFICATIONS See Fig.1 SIZES 230V ±10% AC 50/60Hz POWER SUPPLY LH100 = 150 W RATED POWER LH140/RD100 = 180 W 15Vdc - 12W MAX EXTERNAL DEVICES POWER LH100/LH140 = 24V 1,3Ah BATTERY BACKUP POWER RD100 = 24V 2Ah...
  • Page 6 5) SESAMO declines any liability arising from improper use or use other than the intended use. 6) Do not install the device in an explosive atmosphere: the presence of flammable gas or fumes represents serious hazard for safety.

  • Page 7: Preparations For Installation - Parts Description

    SESAMO DUALCORE PREPARATIONS FOR INSTALLATION The automated device is designed to work with different accessory and peripheral devices configurations. Fig.4 shows an example of a complete installation where possible access points are highlighted in the automated device box for connecting the following peripheral...

  • Page 8: Case Wall Fixing

    SESAMO DUALCORE The RD100 automated system (in addition to the parts from A to F and from K to P) consists of the following parts (ref. Fig. 5/A): Q- emergency battery Master gearmotor with encoder - type 63x55 Master control unit...

  • Page 9: Heights For Case Fixing

    SESAMO DUALCORE DANGER: failure to observe the indications relating to fixing the case to the wall can compromise the stability of the fixture, causing it to detach from the wall and parts to fall. It is important to perform a careful assessment of the support structure, the hold of the screws or washers and to stop the installation and perform further assessments if in any doubt.

  • Page 10: Carriages Installation

    SESAMO DUALCORE CARRIAGES INSTALLATION DANGER: carefully check the weight of the leaves to ensure they are within the maximum capacity of the automated system; in case of doubt, do not proceed beyond the installation phase; if leaves with weights near to the capacity limits are installed, more frequent maintenance intervals and periodical checks to assess the state of wear of the components must be adopted;...

  • Page 11: Belt Assembly And Tensioning

    SESAMO DUALCORE WARNING: misalignments between carriages and sliding guide can cause wear, excessive noise and malfunctions of the automated system. VERTICAL ADJUSTMENT (Z) FIG.9 To adjust the height of the leaves and ensure they are perfectly perpendicular to the floor, proceed as follows (ref.fig.9):...

  • Page 12: Carriages Commissioning - Door Limit Switch Adjustment

    SESAMO DUALCORE CARRIAGES COMMISSIONING Fix the belt clamps part. N fig.5 to the carriages using the screws provided and match them with the positions indicated in fig.5 for 1 or 2 leaves. Adjust the anti-derailment device part. E fig.9 by operating on the appropriate screw part. D fig.9 so that the roller is not in contact with the aluminum profile during sliding, maintaining...

  • Page 13: Installation Of The Electric Lock- Installation Of The Emergency Release Lever

    SESAMO DUALCORE INSTALLATION OF THE ELECTRIC LOCK OPTIONAL WARNING: install only the bistable safety electric lock for RD100 automated system. WARNING: for LH100/LH140 automated systems it is possible to install standard (fail secure), reverse (fail safe) or bistable electric locks install the electric lock inside the automated system using the appropriate fixing screws in the channel of the box as shown in fig.

  • Page 14: Cover Fixing

    SESAMO DUALCORE With reference to fig. 17a, cut the sheath and cable A using the tip of the lever in the open position as a measure for cutting. Pull out cable B by around 160mm pulling it from the stop on the electric lock.

  • Page 15: Mechanical Assembly Final Checks - Dualcore Processor: Function And Warnings

    The Dualcore processor may only be used for automated systems produced by Sesamo of the Dualcore series and must be configured and installed by professionally qualified personnel, following the instructions provided in this manual with particular attention to the information marked: danger, warning, note.

  • Page 16: Electronic Control Unit Description

    SESAMO DUALCORE DANGER: the Dualcore electronic processor is designed to work in products manufactured by Sesamo according to the precise specifications of the manufacturer. Any other use not explicitly considered by the manufacturer may expose personnel and or objects to risks of death or damage of various natures that are unforeseeable by the manufacturer.

  • Page 17: Processor/Sensors Compliant With En16005

    SESAMO DUALCORE protection fuses of 1AT located at the switching power supply input; display with keys for adjusting operating parameters and selecting operating modes; main key: removable memory stick for internal programming data of the processor; WARNING: carefully check the main key is fully inserted (ref.J) before starting the electronic processor.
  • Page 18 SESAMO DUALCORE safety sensors A. and D. perform the following 2 functions: opening safety: detects obstacles in zone A3 or A4 and in the case of obstruction stops the movement of the opening doors test: check that the opening safety (function 1) is working correctly and, if not, prevents the leaves from opening (ref.EN16005 performance level C)

  • Page 19: Settings And Connections For Rd100 Version

    SESAMO DUALCORE 6 (-) power 7 (+) (opening control) (safety closing) (test) 19 (-) power 20 (+) (Safety opening) (Test) NOTE: for more detailed information on the colors of the cables and terminals, refer to the specific manual supplied with the sensor for the selected model.

  • Page 20: Terminal Board Connections En16005

    SESAMO DUALCORE WARNING: the sensor on the exit way side (sensor B - figure 4) must be IXIO DT3 model - set in radar mode "current" output and connected as shown in the diagram fig.25 WARNING: the jumpers between terminals 3 and 4 of the Master and Slave boards must be removed.
  • Page 21 SESAMO DUALCORE area A3 right side opening safety SAFE OPEN 1 sensor standard signal for input: 16, 18 area A4 left side opening safety SAFE OPEN 2 sensor Positive power supply right/left side OUT 15VDC opening safety sensor: 15Vdc – max.

  • Page 22: Automated System Commissioning

    SESAMO DUALCORE AUTOMATED SYSTEM COMMISSIONING The commissioning of the Dualcore automated system with P56001 version board and sensors compliant with EN16005 standard requires the following sequence: mains power connection (230Vac) and batteries (optional); Learn Parameters (LP) procedure; Learn Sensors (LP) procedure;...

  • Page 23: Sensors Acquisition Procedure (Ls)

    SESAMO DUALCORE DANGER: during the LP procedure the safety sensors - Fig.4 ref A/B/C/D of the manual - are not connected. Make sure people are not passing. If not, the automatic movement of the doors can cause serious injury or damage to persons or objects with the risk of fatal lesions.
  • Page 24 SESAMO DUALCORE DANGER: to carry out the LS procedure correctly, all the sensor and processor inputs must have correct NO and NC values. Check the default values of the processor inputs in the table and those of the inputs of the sensor in the manual of the sensor. If they are incompatible, reprogram the specific input in the processor by following the procedure described in this manual.
  • Page 25 SESAMO DUALCORE NOTE: YES/NO indicates whether an active safety device with the test function in compliance with EN16005 has been detected in the input. the flashing F. code indicates that the LS cannot terminate because one or more of the inputs of the safety devices are active instead of at rest; use the table below to...

  • Page 26: Parameters Setting Mode

    SESAMO DUALCORE eliminate the causes of the error and repeat the LS procedure from point 1. NOTE: it is possible to exit the LS at any time by pressing the ESC key. DANGER: once the LS procedure is complete, modifications must not be made to the system or the connection or configuration of the sensors.
  • Page 27 SESAMO DUALCORE Keeping leaves 0 - 9 adjustment steps 1, 0 disabled, 9 maximum closed force Type of electric lock 0 Not used 1 Normal - fail secure 2 Reverse - fail safe 3 Bistable 4 Safety bistable with door lock only with motor if...
  • Page 28 SESAMO DUALCORE Leaves weight 0 Automatic learning selection 1 <50kg per leaf 2 50kg-100kg per leaf 3 >100kg per leaf Input polarity Start 1 0 NA Input polarity Start 2 0 NA Input polarity Safe 0 NA Open Input polarity Safe...

  • Page 29: Parameters Factory Setting

    SESAMO DUALCORE Not managed Opening delay 0 - 99 adjustment step 0.1 second Start = Safe close 0 Safe close does not activate opening with door closed 1 Safe close activates opening with door closed DANGER: parameter 34 must be set to 0 as the default for the correct operation of the board.

  • Page 30: Control Unit Password

    ESC, the display segments rotate for a few seconds after which the control unit is unlocked. The door works with the previously set parameters NOTE: it is possible to request an unlock password from Sesamo with the following procedure.

  • Page 31: Diagnostics

    SESAMO DUALCORE DIAGNOSTICS Memory data view The Dualcore processor display allows you to view the values saved by the system during operation and programming, such as: firmware version loaded, number of maneuvers performed, etc. To view the value desired, proceed as follows: press the - keys on the display until the "In"...
  • Page 32 SESAMO DUALCORE DANGER: check that the indications of the parameters stored in the processor comply with the actual characteristics of the system, with particular reference to the weight of the leaves saves, the type of automated system and the configuration of the sensors present.
  • Page 33 SESAMO DUALCORE The door stops during the Op flashing Friction activates the stop and the subsequent opening phase and then followed by reversal of the movement - eliminate friction closes again Cl flashing Errors on inputs of active safety devices Before each opening/closing maneuver, the processor checks the active safety devices (sensors) via the test circuit and if a fault is detected does not carry out the maneuver.
  • Page 34 E8-3 / E8-4 / E8-5 / E8-6 / E8-7 / E8-9 /E8-A/ E8-b/E9 They are related to transient anomalies. If they persist, replace the board and send it to Sesamo with the indication of the error code reported. Error messages for RD100...

  • Page 35: Relay Board Connection (Optional) - Interlock Connection

    SESAMO DUALCORE ELAY BOARD CONNECTION OPTIONAL Install the optional relay board to use the auxiliary output for obtaining a signal according to parameter settings no.17 - connect as follows: R = Relay 12V DC - 100mA MAX D = Protection diode Note: relay board art.PF11.52 is available on request...

  • Page 36: Delivery

    SESAMO DUALCORE DELIVERY After installation and in any case after a reset procedure, the automated system is ready to operate in dual sensor logic (input/output) if there are no selectors installed or in the logic selected by the selector if this has been installed.

  • Page 37: User Manual

    USER MANUAL Recipient and use of the manual These instructions are intended for the operator or the user of a SESAMO DUALCORE SERIES automatic door system. So that you get the most out of your automated system, Sesamo recommends you read and follow the installation and usage instructions in this manual carefully.
  • Page 38 SESAMO DUALCORE As an additional safety, the automated system is equipped with a sophisticated microprocessor device which limits the thrust force of the leaves in case of danger, so as not to represent a source of hazard for people in transit.
  • Page 39 SESAMO DUALCORE Installation with basic selector for LH100/LH140 versions Logic selection: to select the logics described below, press the desired logic button. The LED will remain on and steady confirming the acquisition. 1 Stop closed: the doors remain permanently open. If installed, the electric lock blocks the doors.
  • Page 40 SESAMO DUALCORE Installation with selector for RD100 versions Logic selection: to select the logics described below, press the desired logic button. The LED will remain on steady confirming the acquisition. 1 T: Test button for checking the operation of the automated system safety devices...
  • Page 41 SESAMO DUALCORE Manual release For safety reasons, the electric door lock device is equipped with a manual release control. It is supplied and installed as follows: Lever release: the release is obtained by acting on the special lever handle installed near the system or on one of the automated system heads;...
  • Page 42 SESAMO DUALCORE Maintenance: the maintenance interval on the DUALCORE SERIES automated system is determined on the basis of the use intensity of the automation and the conditions of use. In high-traffic systems (entrances to airports, supermarkets, shopping centers, refreshment rooms in motorway parking areas, etc.) or operating in particularly severe conditions (exposure to corrosive agents, proximity to the sea, very windy areas, leaves subject to frequent impacts with moving objects such as supermarket trolleys, etc.) it is recommended to...
  • Page 43 SESAMO DUALCORE ❑ Check the wear of the limit switches, and replace and adjust them if necessary. ❑ Check the correct operation of the electric lock, manual release and manual reset. If necessary, lubricate the release cable. ❑ Check the safety sensors (functionality and adjustment).
  • Page 44 SESAMO DUALCORE Fig. A Fig. B...
  • Page 45 SESAMO DUALCORE Fig.1...
  • Page 46 SESAMO DUALCORE Fig.2...
  • Page 47 SESAMO DUALCORE Fig.3...
  • Page 48 SESAMO DUALCORE WARNING!! Exit way ONLY for RD100 Fig. 4...
  • Page 49 SESAMO DUALCORE Fig.5...
  • Page 50 SESAMO DUALCORE Fig.5/A...
  • Page 51 SESAMO DUALCORE Fig. 6 Fig. 7...
  • Page 52 SESAMO DUALCORE Fig. 8 Fig. 9...
  • Page 53 SESAMO DUALCORE Fig. 9a Fig. 10...
  • Page 54 SESAMO DUALCORE Fig. 11 Fig. 12...
  • Page 55 SESAMO DUALCORE Fig. 13 Fig. 14 Fig. 15...
  • Page 56 SESAMO DUALCORE Fig. 16 Fig. 16a...
  • Page 57 SESAMO DUALCORE Fig. 17 Fig. 17a...
  • Page 58 SESAMO DUALCORE Fig. 18 Fig. 19 Fig. 20...
  • Page 59 SESAMO DUALCORE Fuses 6,3A-T Fig.21...
  • Page 60 SESAMO DUALCORE Fig.22...
  • Page 61 SESAMO DUALCORE Fig. 23.1 Fig. 23.2...
  • Page 62 SESAMO DUALCORE Fig.24...
  • Page 63 SESAMO DUALCORE Exit way Fig.25...
  • Page 64 SESAMO DUALCORE Fig.25/A...
  • Page 65 SESAMO DUALCORE Fig.26...
  • Page 66 SESAMO DUALCORE Fig. 27...
  • Page 67 SESAMO DUALCORE Fig.28...
  • Page 68 SESAMO DUALCORE Fig.29...
  • Page 69 SESAMO DUALCORE Fig.30 Fig.31...
  • Page 70 SESAMO DUALCORE Standard: • LH100 • LH140 Parameter 13=1 Fail safe: • LH100 • LH140 Parameter 13=2 Bistable: • LH100 Parameter 13=3 • LH140 Parameter 13=3 • RD100 Parameter 13=4 Fig.32...
  • Page 71 SESAMO DUALCORE Fig. 33...
  • Page 72 SESAMO DUALCORE Fig.34...
  • Page 73 SESAMO DUALCORE C187290_00 SESAMO srl Str. Gabannone, 8/10 15030 Terruggia (AL) Italy Tel: +39 0142 403223 Fax: +39 0142 403256 www.sesamo.eu e-mail: info@sesamo.eu...

This manual is also suitable for:

Dualcore lh140Dualcore rd100

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