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ITW BINKS Maple 60 Instruction Manual

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Instruction Manual
For
Maple 60 - Pump
Model 104020

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Summary of Contents for ITW BINKS Maple 60

  • Page 1 Instruction Manual Maple 60 - Pump Model 104020...
  • Page 2 63128 Dietzenbach. DE EU Declaration of Conformity We: ITW Automotive Finishing declare that the above product conforms with the Provisions of Machinery Directive 98/37/EC and the ATEX Directive 94/9/EC by complying with the following statutory documents and harmonized standards: -...
  • Page 3 Instruction Manual Index Section General Description Operating Principle Specifications Dimensions and Mounting Details Important Safety Information Installation - General Parts Lists Main Pump Parts Lists Air Motor Parts Lists Fluid Section Parts Lists Reference Maintenance – Air Motor Assembly Procedure Maintenance –...
  • Page 4 Instruction Manual General Description – Section 1.1 High Quality materials and surface treatments are used in the construction of this pump to ensure both extended operational life and good future appearance. The Maple pump is a horizontal piston pump for pumping Solvent / Waterborne Paints, Solvents and other suitable materials.
  • Page 5 Instruction Manual Operating Principle – Section 1.2 The Assembly comprises of:- • Central Air Piston and ‘change over’ Valves • 2 off Quick Exhaust and muffler assembly • 2 off Dynamic Chambers and Fluid Pistons • 2 off Fluid Pressure Chambers each complete with Suction and Pressure Ball Check Valve Assemblies •...
  • Page 6 Instruction Manual Specification – Section 1.3 Specification 60 mm Pump Nominal Stroke 2.36 ins Pump Ratio 1.5 Litres Nominal Flow Volume / Cycle 0.40 US Gall Fluid Output @ 60 cycles/min 90.0 Litres / min 24.0 US Gall / min Maximum Recommended Continuous Cycle Rate 20 Cycles /min Maximum Recommended Intermittent Cycle Rate...
  • Page 7 Instruction Manual Dimensions and Mounting Details – Section 1.4 Alternate Mounting For Piped Exhaust Air, remove mufflers and add 192803 Plug and Hose Adapter 192779 for 1” NB Hose or 192820 for 1 ¼” NB Hose. Note: For Pump fluid pressures above 13 bar use 1 ¼” NB Page 7 of 28 Issue: 1.2 \\Argon\automotive_ftp\Manuals\Word Original\Pump Unit Maple 60 R1.2.docx...
  • Page 8 These instructions including regulations and technical drawings may not be copied, distributed, used for commercial purposes or given to others either in full or in part without the consent of ITW Ltd. We reserve the right to alter drawings and specifications necessary for the technical improvement of this product without notice.
  • Page 9 Instruction Manual Important Safety Information - Section 2.1 Fire, Explosion and Electric Shock Hazard Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire, explosion, or electric shock. When installed and operated in accordance with its instructions, the pump is approved for operation in Zone 1 (Europe) & Division 1 (North America), hazardous locations.
  • Page 10 Instruction Manual Installation – Section 3.1 Mount the pump securely and position the pump at a convenient height (below the lid height of the paint container), to allow for maintenance, visual observation, and periodic inspection. The wall mount bracket are included with all pumps but can be repositioned to be foot mounted.
  • Page 11 Instruction Manual Parts List – Section 4.1 Parts List - 104020 Main Pump Assembly ITEM PART No DESCRIPTION REMARKS ------ AIR MOTOR ASSEMBLY ------ FLUID SECTION ASSEMBLY 192821 MUFFLER 192008 1.5 SANITARY GASKET PTFE 192009 1 & 1 1/2 SANITARY CLAMP 192895 INLET MANIFOLD 192896...
  • Page 12 Instruction Manual Parts List - Air Motor Assembly ITEM PART No DESCRIPTION REMARKS 161993 20.4 X 1.78 VITON O-RING   161994 Ø4.47 x 1.78 VITON O-RING   162728 Ø230 PISTON SEAL   162729 25 X 35 X 8 SHAFT SEAL  ...
  • Page 13 Instruction Manual Parts List – Section 4.2 Air Motor Assembly Page 13 of 28 Issue: 1.2 \\Argon\automotive_ftp\Manuals\Word Original\Pump Unit Maple 60 R1.2.docx...
  • Page 14 Instruction Manual Parts List – Section 4.2 Parts List - 192897 Main Air Valve Assembly ITEM PART No DESCRIPTION REMARKS 162732 Ø69 x 3 - 'O' RING 0115-010426 Ø30 x 2 - 'O' RING 163951 M6 x 16 SOCKET HEAD SETSCREW 191242 DIAPHRAGM 192651...
  • Page 15 Instruction Manual Parts List – Section 4.2 192897 Main Air Valve Assembly Page 15 of 28 Issue: 1.2 \\Argon\automotive_ftp\Manuals\Word Original\Pump Unit Maple 60 R1.2.docx...
  • Page 16 Instruction Manual Parts List – Section 4.3 Parts List – Fluid Section ITEM PART No DESCRIPTION REMARKS 160513 SPRING 163920 M6 x 30 CAP HD SCREW (ST ST) 164472 M8 x 25 CAP HD SCREW (ST ST) 165077 M14 WASHER (ST ST) 165108 M8 SPRING WASHER (ST ST) 165978...
  • Page 18 Instruction Manual Parts List – Section 4.4 For Reference Only The Pilot Spool (16) is available as a completed and tested assembly; the drawing below is for reference and identification only. If the pilot spool is removed from the air motor for inspection it is recommended that the 3 off O-ring seals (H) are replaced and lightly greased.
  • Page 19 Instruction Manual Maintenance – Section 5.1 - Assembly Procedure Pump Assembly – Air Motor Ensure all parts are clean and degreased. 1. Push bearings (7) into end plates (22 & 23) and insert ‘O’ rings (8) into the large grooves, applying a light coating of grease type #. 2.
  • Page 20 Instruction Manual Maintenance – Section 5.1 - Assembly Procedure Pump Assembly – Air Motor – Control Valve 192897 Main Valve (27) & exhaust manifold (28):- 1. Ensure all parts are free from contamination especially the magnets (52) 2. Lightly grease valve bore of housing (45) and O-rings of spool assembly (53) Use grease type # 3.
  • Page 21 Instruction Manual Maintenance – Section 5.2 - Assembly Procedure Pump Assembly – Fluid Section - Ball Checks 1. Assemble the Piston: Insert spring (60) and spring keep (71) into piston 2. Place the ball (66) against spring keep. 3. Fit the O-ring (74) and inlet seat (72) into piston (78).
  • Page 22 Instruction Manual Maintenance – Section 5.3 - Assembly Procedure Pump Assembly – Fluid Section / Air Motor 1. Fit plug (68) and seal (77) to inlet cylinders (80) 2. Mount inlet cylinders (80) onto end plates and over each shaft and bellows. Secure loosely with lightly greased 4off M14x40 cap head screws (65) and 4off Ø14 washers (63).
  • Page 23 Instruction Manual Maintenance – Section 5.4 - Disassembly Procedure Removal of a single fluid piston 22mm SPANNER Page 23 of 28 Issue: 1.2 \\Argon\automotive_ftp\Manuals\Word Original\Pump Unit Maple 60 R1.2.docx...
  • Page 24 Instruction Manual Maintenance – Section 6.1 – General The working life and thus the expected life prior to replacement of parts within a Paint Pump are greatly affected by three main factors: - • Abrasiveness of Fluid Pumped • Pump Duty Cycle •...
  • Page 25 Instruction Manual Maintenance – Section 6.2 – Fault Finding Symptom Possible Cause Remedy Pump will not a. Air getting into the suction a. Check seals and hose connections ‘Prime’ hose/manifold b. Replace piston seals b. Worn piston seals c. Inspect, clean/replace balls/seats c.
  • Page 26 Instruction Manual Spare Parts List - Section 7.1 Recommended Replacement Spares Kits for Maple 60 Pump Kit No. Part No. Description Remarks Fluid Piston seals Fluid O-rings 250632 Fluid Piston Seal Kit Ball Check Springs Manifold seals Fluid Piston seals Fluid O-rings Ball Check Springs 250633...
  • Page 27 Instruction Manual Accessories - Section 7.2 Accessories / Maintenance Part No. Description Remarks 192008 1 ½” Sanitary Gasket 192009 1 ½” Sanitary Clamp 502679 Seal Insertion Tool For Shaft seal (6) 502682 Bellows Assembly Tool 502681 Bellows Assembly Spigot AGMD-010 Kluber Isoflex Topas NB 52 (Grease type #) 50 ml Tube 192779...
  • Page 28 Téléphone : +33 (0) 4 75 75 27 53 Télécopie: +33 (0) 4 75 75 27 79 General e-mail: info@itwautofinish.eu Web: http://www.itwautofinish.eu Page 28 of 28 Issue: 1.2 ITW Automotive Finishing registered office ITW Oberflächentechnik GmbH Justus-von-Liebig-Straße 31, 63128 Dietzenbach. Amtsgericht Offenbach HRB 43560 \\Argon\automotive_ftp\Manuals\Word Original\Pump Unit Maple 60 R1.2.docx...

This manual is also suitable for:

104020