1. Manuals
  2. Brands
  3. Safco Manuals
  4. Control Unit
  5. CS-I 150A
  6. Operation and maintenance

Safco CS-I 150A Operation And Maintenance

Control for resistance welding inverter technology, square-wave transformers for dc
Hide thumbs
Table of Contents

Advertisement

Quick Links

Control for resistance welding
Inverter technology
Models CS-I 150A CS-I 300A CS-I 450A CS-I 600A
(Square-wave transformers for DC)
Operation and maintenance
Release: 2.8
Safco Systems S.r.l.
Via Isonzo 17/B – 20090 Cesano Boscone – Milan Italy
Tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it
Web site: www.safcosys.com

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CS-I 150A and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Safco CS-I 150A

  • Page 1 Control for resistance welding Inverter technology Models CS-I 150A CS-I 300A CS-I 450A CS-I 600A (Square-wave transformers for DC) Operation and maintenance Release: 2.8 Safco Systems S.r.l. Via Isonzo 17/B – 20090 Cesano Boscone – Milan Italy Tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it...
  • Page 2 The manual can be used by customers or end users of the product described in it and with the sole purpose of its proper installation. Manual can not be reproduced, in whole or in part, without the prior approval in writing by Safco Systems S.r.l..
  • Page 3 THIS PAGE IS LEFT INTENTIONALLY BLANK CS-I User and Maintenance, R.2.8 ENG 3 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 4 STATEMENT OF RIGHTS TO PROPERTY 'INTELLECTUAL The information contained in this handbook are based on data that are the intellectual property of Safco Systems S.r.l.. The publication of this information does not provide any right for reproduction or disclosure to competitors.
  • Page 5     5.7.3 Pre stroke solenoid valve (EV 6 PRE-STROKE) ..........70     CS-I User and Maintenance, R.2.8 ENG 5 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 6 Load Curve: CSI-600A ................. 97     13.2. CS-I/T mechanical dimension ................98     CS-I User and Maintenance, R.2.8 ENG 6 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 7   14.9. Product disposal at the end of its life ............108     CS-I User and Maintenance, R.2.8 ENG 7 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 8 S-I system m overvi iew. -I is consis sts on two separate u units, the u unit of prog ramming a nd visualiza ation called “CS S-I/T-P” tha at is the term minal for the e panel ins tallation or “CS-I/T- ”...
  • Page 9 e units are connected via a high s speed com munication line RS422 2 running a t 120 Kbps s high-spee ed commun nication allo ows the term minal to acq quire almos st real-time information from m the CS-I/ /P or to tra ansmit data with no wa...
  • Page 10 Safety of machinery - Electrical equipment of machines. UL840 Table 2 pollution degree 2. Insulation coordination for electrical equipment CS-I User and Maintenance, R.2.8 ENG 10 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 11 CS-I User and Maintenance, R.2.8 ENG 11 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 12 2.3. S-I/T warni ng lights, switches , buttons and their functiona ality n the front p panel you c can recogni ize three ar reas: in the left one the ere is a key witch equipp ped with ind dicator Led. he switch a llows selec cting “RUN”...
  • Page 13 In RUN mode, it can decrease the parameter in the sub windows down to its lower limit CS-I User and Maintenance, R.2.8 ENG 13 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 14 2.4. otes on ins stallation -I is design ned for pane el amountin ng, for oper ration in a d dry environm ment (relati ve humidity x 80% non- -condensing g) and prote ected from dust and liq quids. e operating room temp perature mu st be within...
  • Page 15 e electrical power co onnection is s realized connecting the CS-I/ /P at the t three-phase ctrical netw work, with adequate p power, thro ough the in nput termina als, the te rminals are ced on the superior pa art of the BO OX, see the figure belo There is n...
  • Page 16 The tightening the clamps must be done with an appropriate controlled torque. CS-I User and Maintenance, R.2.8 ENG 16 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 17 Shield (connected to ground on board) SHIELD Table 3 – X3: Input terminal block for analogical measurement CS-I User and Maintenance, R.2.8 ENG 17 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 18 +24V reported to GNDP max 250 mA Table 5 – IN-2: Inputs terminal blocks for programs selections, control and protection CS-I User and Maintenance, R.2.8 ENG 18 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 19 +24V reported to GNDP max 250 mA Table 8 – Terminal block for RS422 communication line to CS-I/T CS-I User and Maintenance, R.2.8 ENG 19 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 20 Signa scription TX/R RX A. RS 4 485 channel A Sign nal data transm mission ceive signal dat TX/R RX B RS 4 485 channel B ference Ground d for +24VP D (+5V) ference Ground d for +5V DIGIT RESE ERVED SERVED t connected...
  • Page 21 Operatio on of the e control and par rameters 4.1. stem pow wer on and d first wind Safco o Systems S.R R.L. Via Is sonzo, 17/b 20090 0 Cesano Bo scone Milan n – Italy www. .safcosys.it Mode Spot...
  • Page 22 CS-I/T and CS-I/P, exception made for those in Main settings, will be set to default values. CS-I User and Maintenance, R.2.8 ENG 22 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 23 put to prog gram para ameters, a and first se etting (Spo ot-weld or r Seam-we eld). tering the m menu "Progr ram Parame eters", you can change e the param meters of we eld cycle for y of the 64 available p rograms.
  • Page 24 (1.0-ImaxKA) (D‰,V‰) Curr. Max.Limit (1-30%) (IK,EK,AD) Curr. Min.Limit (1-30%) (IK,EK,AD) P. Max. Limit (1-30%) (PK) CS-I User and Maintenance, R.2.8 ENG 24 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 25 Weld Press (0.0-9.9bar) Tol Press (0.0-1.0bar) Weld Force (0-1000dN) Tol. Force (0-20dN) EXIT (Press +) CS-I User and Maintenance, R.2.8 ENG 25 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 26 (1.0-ImaxKA) (D‰,V‰) Curr. Max.Limit (1-30%) (IK,EK,AD) Curr. Min.Limit (1-30%) (IK,EK,AD) P. Max. Limit (1-30%) (PK) CS-I User and Maintenance, R.2.8 ENG 26 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 27 The work mode can be set: D ‰, V ‰, IK, PK, EK, AD CS-I User and Maintenance, R.2.8 ENG 27 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 28 In milliseconds from 0 to 1980 step 10ms Cycles Default Value: Milliseconds Default Value: CS-I User and Maintenance, R.2.8 ENG 28 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 29 Default Value in PK : It sets the current or the pre heating power. CS-I User and Maintenance, R.2.8 ENG 29 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 30 0.20 Default Value EK: It sets the current or power during welding time 1. CS-I User and Maintenance, R.2.8 ENG 30 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 31 It sets the pause time 2, made when the number of pulses 2 is greater than 1. CS-I User and Maintenance, R.2.8 ENG 31 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 32 When in IK, EK, AD = from 0.25 to Imax (150A-300A) from 1.0 to Imax (450A-600A) When in PK = from 0.2 to 600.0KW CS-I User and Maintenance, R.2.8 ENG 32 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 33 5. Cycle repeat: Range value: NO; YES Default Value: CS-I User and Maintenance, R.2.8 ENG 33 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 34 In EK and AD, it sets the minimum time to obtain a "good" .weld 1 CS-I User and Maintenance, R.2.8 ENG 34 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 35 0.0 a 9.9mm Range value Negative tolerance within which there is no error on the measurement CS-I User and Maintenance, R.2.8 ENG 35 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 36 Sets the tolerance negative and positive of the strength of welding cylinders within which the cycle can continue CS-I User and Maintenance, R.2.8 ENG 36 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 37 CS-I User and Maintenance, R.2.8 ENG 37 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 38 (1.0-ImaxKA) (D‰,V‰) Curr. Max. Limit (1-30%) (IK) Curr. Min. Limit (1-30%) (IK) EXIT (Press +) CS-I User and Maintenance, R.2.8 ENG 38 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 39 The Imaxs are related to the pair of electrodes selected in the program, if the related parameter is disabled the pair is intended “N°1” CS-I User and Maintenance, R.2.8 ENG 39 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 40 In milliseconds from 0 to 3990 step 10ms Cycles Default value: Default value in ms: It sets the squeeze time. CS-I User and Maintenance, R.2.8 ENG 40 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 41 Default value in ms: It sets the pause time 1, if different from 0, enables pulsation cycle. CS-I User and Maintenance, R.2.8 ENG 41 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 42 Sets the output driving the proportional valve during welding 3 Weld time 3: Range value: in cycles from 0.5 to 99.0 step 0.5 CS-I User and Maintenance, R.2.8 ENG 42 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 43 0 to 1980 step 10 Cycles Default value: Default value in ms: Set the off time, electrodes open. CS-I User and Maintenance, R.2.8 ENG 43 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 44 Default value: : It sets the lower limit for the control of the welding current. CS-I User and Maintenance, R.2.8 ENG 44 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 45 Italian, English and German and Spanish (other foreign languages are available on request). PSw B/A Squeeze: Range value: B; A Default value CS-I User and Maintenance, R.2.8 ENG 45 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 46 Irms 3 : XXX.XX KA (*) (*)= valid measure for Rog or CT on condition. CS-I User and Maintenance, R.2.8 ENG 46 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 47 This parameter enables the reading of the voltage electrodes through the analog channel charge. CS-I User and Maintenance, R.2.8 ENG 47 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 48 Max Volt nge value: from 5 to 1 fault value s paramete er allows yo ou to define e the maxim mum scale value (99% %) of the an nalog output the proport tional valve. e-Stroke E.C. Ope nge value: NO, YES fault value t the openin...
  • Page 49 (removable) of the manual. CS-I User and Maintenance, R.2.8 ENG 49 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 50 Off time (0-1980) Repeat Cycle connects or disconnects in the program parameters: Repeat cycle (NO,YES) CS-I User and Maintenance, R.2.8 ENG 50 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 51 Sets the number of points per segment on which to apply the desired percentage increase, the sum of the points of the segments cannot exceed 65535. CS-I User and Maintenance, R.2.8 ENG 51 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 52 It sets the percentage of increase of the segment to apply to the selected number of points. CS-I User and Maintenance, R.2.8 ENG 52 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 53 It Selects the parity of the transmission of the RS-232. Stop Bit: Range value: It selects the stop bit of the RS-232. CS-I User and Maintenance, R.2.8 ENG 53 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 54 Select the communication speed of the CAN Bus or device net. Bus Other parameters are available when the specific communication card is installed CS-I User and Maintenance, R.2.8 ENG 54 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 55 EXIT (Press +) Description: Show the last 5 errors inverter unit. New error overrides the oldest CS-I User and Maintenance, R.2.8 ENG 55 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 56 TERM = Thermostat R.St = Reset Steps R.Al = Reset Alarm EMER = Emergency CS-I User and Maintenance, R.2.8 ENG 56 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 57 P.S. The outlet group is feed bringing the input Pb Com or pedal 1 or pedal 2, to the +24VP.) CS-I User and Maintenance, R.2.8 ENG 57 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 58 (1-100KA) GAIN_I +/-XXX (-100-+100) transducer type 4 (No-Rog-CT) K_Rog 4 (10-250) K_filt. 4 (1-2-4) CS-I User and Maintenance, R.2.8 ENG 58 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 59 2 by default. CS-I User and Maintenance, R.2.8 ENG 59 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 60 Performing a point, check the quality of pursuit, and in particular: CS-I User and Maintenance, R.2.8 ENG 60 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 61 CS-I 150A = 10KA CS-I 300A = 20KA CS-I 450A = 25KA CS-I 600A = 30KA CS-I User and Maintenance, R.2.8 ENG 61 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 62 Defaults to NO to bringing you start copying the program, once completed an OK appears next to the YES. CS-I User and Maintenance, R.2.8 ENG 62 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 63 CS-I User and Maintenance, R.2.8 ENG 63 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 64 Sets the End-scale input pressure corresponding to the maximum value of input voltage (10V) CS-I User and Maintenance, R.2.8 ENG 64 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 65 Sets the maximum time within which you must obtain feed-back loop from PI adjustment before welding is the value in periods CS-I User and Maintenance, R.2.8 ENG 65 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 66 Pb Com or Pb A = START WELD CYCLE NIC = NO START WELD CYCLE CS-I User and Maintenance, R.2.8 ENG 66 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 67 5.2. lection of Running Programs urce selecti ion of progr rams is don ne by press sing the key on th he front pan nel; the key st first be e enabled via the parame eter " SRC- EN " site in n the param meters of the -PRG KEY...
  • Page 68 Enabling th he valve, th he operati ng cycle s tarts, and the access s to edit is denied, The output t stage is energized, , ready to supply the e valves, d do not put hands or li mbs betwe een the wel lding elect rodes .
  • Page 69 5.6. ontrol inpu 5.6.1 Em mergency s input mus st be conne cted to an e emergency stop button n, normally c closed. e opening of this inpu ut causes a an immedia ate exit fro om the mac chine’s cyc cle, and the mediate rem moval of all...
  • Page 70 It is turned off in case of errors or alarms, or when the key is in edit position. CS-I User and Maintenance, R.2.8 ENG 70 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 71 You can set the communications port unit in the menu of communications. Finally, set the serial port to the PC in the parameter "Ser.Direct." CS-I User and Maintenance, R.2.8 ENG 71 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 72 Through optional parallel expansion to the CS-I/P, you can operate the unit into a field bus with the complete visibility. CS-I User and Maintenance, R.2.8 ENG 72 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 73 The Rogowski coil is always necessary to get the reaction voltage from the secondary or CT to get it from primary. CS-I User and Maintenance, R.2.8 ENG 73 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 74 • An example of connection is shown in Fig1 Fig.1 CS-I User and Maintenance, R.2.8 ENG 74 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 75 When the inverter works in PK, all distribution of the program are adjusted in power and is available the same cycle program cases IK, V‰ and D‰. CS-I User and Maintenance, R.2.8 ENG 75 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 76 Any repositioning of the probe voltage can significantly change the energy values, and request a new set-up parameters. CS-I User and Maintenance, R.2.8 ENG 76 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 77 It is suggested, however, accurately checking the stability of the process, and the quality of a large sample of welds the same as validation. CS-I User and Maintenance, R.2.8 ENG 77 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 78 WARNING: This counter has no inherence with the auto-step counter, so a reset does not reset cycle increase current. CS-I User and Maintenance, R.2.8 ENG 78 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 79 Main measures window in D‰, V‰ and constant current IK Display window TIME PAUSE IRMS 0.00KA CS-I User and Maintenance, R.2.8 ENG 79 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 80 They are, in addition, display the number of welding related to the increases. CS-I User and Maintenance, R.2.8 ENG 80 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 81 Sub window always display the current request from the external or bus. Display sub window Ext/Bus Set: V‰, 0‰ 0.0KA CS-I User and Maintenance, R.2.8 ENG 81 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 82 This window displays: the software versions the terminal and power units Display sub window DC SW.Vers.: SW T 4.03.00000 SW P 4.03.00419 CS-I User and Maintenance, R.2.8 ENG 82 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 83 The full scale value displayed in the graph represents the maximum allowed in this moment for the y-axis CS-I User and Maintenance, R.2.8 ENG 83 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 84 lection mo ode, of th he program m to execu ute. rough conti nuous pres ss of the bu utton on the fro nt panel is possible to o switch, in rota ation, the s ource of pr rogram sele ection, the key must fi rst be enab...
  • Page 85 "Ready!" condition is restored. The alarm output is turned off and the alarm message from display is removed. CS-I User and Maintenance, R.2.8 ENG 85 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 86 "-" button will leave the current values CS-I User and Maintenance, R.2.8 ENG 86 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 87 (IO disabled, IGBT stops, sw control pause) until the button is pressed. CS-I User and Maintenance, R.2.8 ENG 87 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 88 CS-I User and Maintenance, R.2.8 ENG 88 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 89 Alarm temperature, T. <3 ° C, by the thermal WARNING! Heat Sink. Low temp Warning No** sensor placed on the heat sink. CS-I User and Maintenance, R.2.8 ENG 89 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 90 (160% of the set point), in the ways IK / PK / EK CS-I User and Maintenance, R.2.8 ENG 90 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 91 * These alarms immediately interrupt the current erogation. ** These reports are automatically disabled. Table 10 Alarms and warning list CS-I User and Maintenance, R.2.8 ENG 91 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 92 12.4. PC adapter module from RS232 to RS485 The module converts the serial interface RS232 to a personal computer, a network interface 485, to allow the management of CS-I on a network (Safco Systems proprietary protocol, similar to the mod-bus).
  • Page 93 Table 4 Digital Signals Working Cicle 20% See load Curve Possibility to adjust gain CS-I User and Maintenance, R.2.8 ENG 93 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 94 50 PPM Resistivity at 25 °C > 5 kΩ·m Table 8 - Properties Water Cooling CS-I User and Maintenance, R.2.8 ENG 94 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 95 1600 ms 2000 ms ED = Ton / (ton+toff) [%] 13.1.9 Load Curve: CSI-300A CS-I User and Maintenance, R.2.8 ENG 95 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 96 1600 ms 2000 ms ED = Ton / (ton+toff) [%] 13.1.10 Load Curve: CSI-450A CS-I User and Maintenance, R.2.8 ENG 96 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 97 13.1.11 Load Curve: CSI-600A CS-I User and Maintenance, R.2.8 ENG 97 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 98 (max depth) 45mm (pod measure) 212mm x 116mm Ø 7 118mm 57mm 226mm 244mm CS-I User and Maintenance, R.2.8 ENG 98 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 99 13.3. CS-I/P mechanical dimension CS-I User and Maintenance, R.2.8 ENG 99 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 100 DIS. CONTR. G. M. REV. DESCRIZIONE DATA DIS. VIS. VIS. DATA segue F. 18-11-09 CS-I User and Maintenance, R.2.8 ENG 100 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 101 CONTR. G. M. CS-I_CEN.SKD REV. DESCRIZIONE DATA DIS. VIS. VIS. DATA segue F. 19-11-09 CS-I User and Maintenance, R.2.8 ENG 101 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 102 CONTR. G. M. 300EXP5.SKD REV. DESCRIZIONE DATA DIS. VIS. VIS. DATA segue F. 19-11-09 CS-I User and Maintenance, R.2.8 ENG 102 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 103 MALE SUB-D 9 PIN TO PC FEMALE SUB-D 9 PIN Back view To PC CS-I User and Maintenance, R.2.8 ENG 103 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 104 P.S. The PINS 1 AND 4 ON THE CONNECTOR ARE LINKED TOGETHER TO ENABLE SHIELD CONNECTION CS-I User and Maintenance, R.2.8 ENG 104 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 105 The interface converter is an optional accessory COD. USB / RS 485 688257 RS 485 CS-I User and Maintenance, R.2.8 ENG 105 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 106 The exchange of the pressure from phase to phase takes place in the previous half period exchange with a time of adjustment of the voltage of 5ms. CS-I User and Maintenance, R.2.8 ENG 106 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 107 P3= Press. 3 Pre weld P4= Press. 4 weld P5= Press. 5 Forge PU= Spot PA= Pause CS-I User and Maintenance, R.2.8 ENG 107 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 108 CS-I User and Maintenance, R.2.8 ENG 108 of 109 Safco Systems Ltd-Via Isonzo 17/b-20090 Cesano Boscone-Milan-Italy tel. +39 024504433 Fax +39 024504321 E-mail:info@safcosys.it Web site: www.safcosys.it...
  • Page 109 Passw word: At the passw word promp pt, enter in s sequence: verse for en nter in the “Main sett tings” men ù -I User and d Maintenan nce, R.2.8 EN 109 of 109 9 Safc co Systems Ltd- -Via Isonzo 17/b b-20090 Cesano o Boscone-Mila n-Italy...

This manual is also suitable for:

Cs-i 300aCs-i 450aCs-i 600aCs-i/t-p 150aCs-i/t-p 300aCs-i/t-p 450a ... Show all

Table of Contents