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CONDUCTOR
REEL STAND
OWNER'S MANUAL
• OPERATION
• SERVICE
• PARTS
SHERMAN & REILLY, INC.
P.O. Box 11267
400 West 33rd Street
•
Chattanooga, TN 37401 USA
Phone
423
756
5300
•
•
Fax No.
423
756
2948
•
•
Toll-Free 800
251
7780
•
•
Web Site www.sherman-reilly.com
© Copyright November 16, 2011 Sherman & Reilly, Inc.
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Table of Contents
Summary of Contents for Sherman + Reilly CRS
- Page 1 CONDUCTOR REEL STAND OWNER’S MANUAL • OPERATION • SERVICE • PARTS SHERMAN & REILLY, INC. P.O. Box 11267 400 West 33rd Street • Chattanooga, TN 37401 USA Phone 5300 • • Fax No. 2948 • • Toll-Free 800 7780 • •...
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Page 3: Table Of Contents
TABLE OF CONTENTS Section 1 • INTRODUCTION Important Information ............. . . 1.1 Section 2 •... - Page 4 TABLE OF CONTENTS...
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Page 5: Section 1 • Introduction
INTRODUCTION IMPORTANT INFORMATION It is very important to all of us at Sherman & Reilly This manual is of no value if the operator does not read that all equipment is operated in a safe manner. We and understand the instructions and precautions before have taken every precaution to guard against the pos- starting and trying to operate the unit. - Page 6 INTRODUCTION...
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Page 7: Section 2 • Safety
SAFETY WARNING TERMS/SAFETY PRECAUTIONS WARNING TERMS Signal words in this manual call the operator’s atten- DANGER CAUTION tion to safety concerns. The word DANGER indicates the information relates The word CAUTION indicates the information per- to a specific immediate hazard which, if disregarded, tains to a potential hazard or unsafe practice which, if WARNING will result in severe personal injury or death. -
Page 8: Employer Safety Requirements
SAFETY EMPLOYER SAFETY REQUIREMENTS This guideline is intended to assist owners/employers ate, service, or repair the equipment. A record of train- to ensure equipment is serviced and operated in a safe ing dates, employee names, and level of training should manner. -
Page 9: Section 3 • Operation
OPERATION PRE-OPERATION INSPECTION NOTE G Inspect pillow block bearings and housings. G Inspect disc brake assemblies. G Check reel locks for damage. It is recommended pre-operation inspection be done before leaving the yard or garage. NOTE G Inspect retriever assembly (when applicable). NOTE As you continue the inspection, look for structural damage, bent or broken parts, cracked or broken... -
Page 10: Reel Installation/Removal
OPERATION REEL INSTALLATION/REMOVAL The procedure for installing or removing a reel is the same for all types of reels. CAUTION Make sure there is adequate overhead clearance with no obstructions before attempting to remove or install a reel. G Disengage the payout brake coupler from the reel shaft. - Page 11 OPERATION REEL INSTALLATION/REMOVAL NOTE G Remove the bearing from the end of the drive bar, loosen the set screws and remove the lifting eye/tapered cone. The tapered cone is turned in and slid into the arbor hole on wooden reels when necessary to stabi- LOCKING lize the reel.
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Page 12: Payout Brake & Hydraulic Retriever (Optional)
OPERATION PAYOUT BRAKE & HYDRAULIC RETRIEVER PAYOUT BRAKE The payout brake is used to add tension to the reel and provide even control of the conductor during stringing operations. The tension is provided by an adjustable disc brake assembly. Adjustment may be manual or hydraulic. To add tension, rotate the control clockwise. -
Page 13: Section 4 • Service
SERVICE GENERAL SERVICE Close attention to proper preventive measures and ser- vice procedures will ensure and extend trouble-free operation of equipment. Proper lubrication and atten- tion to the bearings, brake pads and structural compo- nents are vital. The objective of scheduled service should be to anticipate and prevent operational prob- lems before they require extended shutdown for repairs. -
Page 14: Safety Precautions
SERVICE SAFETY PRECAUTIONS G Make sure the unit is locked out in accordance with G Take all fire prevention safety mea- OSHA requirements. sures before using a welder or cut- G Make sure that all precautions are taken to support ting device, including grinders. -
Page 15: 20" Payout Brake Assembly
PARTS 20" PAYOUT BRAKE ASSEMBLY 550182 D2493 B1398 A1548 A2087 C2130 A2037 A2087 A1548 558660 530361 A2036-2 D1418-368 700237 Part # Description Qty. 305414 20" Caliper Assembly 530361 Ventilated Brake Disc 530361 550182 Detent Pin 558660 Brake Pads “replacement” 700237 T-Handle Assembly #7 A1548 Bushing 5-093-004... -
Page 16: Reel Shaft Assembly, 20K Models
PARTS REEL SHAFT ASSEMBLY, 20K MODELS A2352-C B1474-3 A2359C 551448 552037 1608-378 530361 1608-378 Part # Description Qty. 1608-378 Brake Drive Shaft 1608-378 Brake Locking Pin 530361 20" Ventilated Brake Disc 530361 551448 Bearing, 2 Bolt 552037 Bearing, 4 Bolt A2352-C Reel Shaft Lifting Collar, 3 ⁄... -
Page 17: 20" Brake Assembly
PARTS 20" BRAKE ASSEMBLY STANDARD “T” HANDLE 558660 700237 305414 Part # Description Qty. 305414 Caliper Assembly, 20" 558660 Brake Pad (Set of 2), 20" 700237 T Handle Assembly... -
Page 18: Reel Shaft Assembly
PARTS REEL SHAFT ASSEMBLY B1474-2 B1474-3 555030 530447 551402 C1638-1 B1474-1 550104 551495 300663 300664 551776 550104 530447 C1635-2 550294 A2352-A D1840 A2352-B A2352-C... - Page 19 PARTS REEL SHAFT ASSEMBLY Part # Description Qty. 300663 Drive Pin 300664 Drive Pin Retaining Washer 530447 Bearing Housing, C1638-1 or C1638-2 550104 Bearing 550294 Detent Pin 551402 Snap Ring 551495 Bearing, 2 ⁄ " 551776 Snap Ring 555030 Snap Ring A2352-A Reel Shaft Lifting Collar, 2 ⁄...
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Page 20: Pillow Block Assembly
PARTS PILLOW BLOCK ASSEMBLY 1-073-002 A1477-1 550319 530388 550294 370038 550569 Part # Description Qty. 370038 Reel Stop Pin 530274 Pillow Block Cap 530388 Pillow Block Base 550294 Detent Pin 550319 Toggle Clamp 550569 Spring Plunger A1477-1 Pivot Pin... -
Page 21: Old Style" Payout Brake Assembly
PARTS “OLD STYLE” PAYOUT BRAKE ASSEMBLY C2140 D2252 550182 D1815-1 530361 842-004 C1534 B1207 6-772-003 555106 555106 5-989-004 839-004 3-392-004 164-004 5-988-004 D1815-5 551-004 D1815-4 4-407-004 3-735-004 Part # Description Qty. 5-988-003 Housing Outside 5-989-003 Housing Inside 6-772-003 Payout Brake Drive Shaft 530361 Ventilated Brake Disc 20"... -
Page 22: Retriever Drive Assembly
PARTS RETRIEVER DRIVE ASSEMBLY D2343-5 ⁄ ⁄ ⁄ 552418 D2343-1B 550182 6-724-003 D2343-1B 552418 B1986 D2343-3 554501 554015 D2343-31 D2343-1L D2343-30 551278 D2343-1R D2343-7 D2343-1D 6-172-004 D2343-16... - Page 23 PARTS RETRIEVER DRIVE ASSEMBLY Part # Description Qty. 6-724-003 Sprocket 550182 Detent Pin 551278 Drive Motor (*554053 Seal Kit) 552418 Bronze Bearing 554015 Sprocket 554501 Drive Chain B1399-1X Drive Coupler, 3" B1986 Drive Coupler, 3 ⁄ " D2343-16 Spacer D2343-1B Bearing Block D2343-1C Bearing Block 6-814-004 Bearing...
- Page 24 PARTS 5.10...
- Page 26 SHERMAN & REILLY, INC. P.O. Box 11267 400 West 33rd Street • Chattanooga, TN 37401 USA Phone 5300 • • Fax No. 2948 • • Toll-Free 800 7780 • • Web Site www.sherman-reilly.com Manual No. CRS Printed in the U.S.A.
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