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Brütsch Rüegger MITUTOYO SURFTEST SJ 201P Manual

Surface roughness tester
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Manual
Brütsch/Rüegger Tools Ltd.
P.O. Box | CH-8010 Zürich
Tel. +
| Fax +
41 44 736 63 63
41 44 736 63 00
www.brw.ch | sales @ brw.ch
148 460
MITUTOYO SURFTEST SJ 201P
surface roughness tester
No.99MBB079A1
SERIES No.178
2008-08-29

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Summary of Contents for Brütsch Rüegger MITUTOYO SURFTEST SJ 201P

  • Page 1 Manual 148 460 MITUTOYO SURFTEST SJ 201P surface roughness tester No.99MBB079A1 SERIES No.178 2008-08-29 Brütsch/Rüegger Tools Ltd. P.O. Box | CH-8010 Zürich Tel. + | Fax + 41 44 736 63 63 41 44 736 63 00 www.brw.ch | sales @ brw.ch...
  • Page 2 CONVENTIONS USED IN USER'S MANUAL Safety Precautions To operate the instrument correctly and safely, Mitutoyo manuals use various safety signs (Signal Words and Safety Alert Symbols) to identify and warn against hazards and potential accidents. The following signs indicate general warnings: Indicates an imminently hazardous situation which, if not avoided, will result in serious injury or death.
  • Page 3 CONVENTIONS USED IN USER'S MANUAL On Various Types of Notes The following types of notes are provided to help the operator obtain reliable measurement data through correct instrument operation. IMPORTANT • An important note is a type of note that provides information essential to the comple- tion of a task.

  • Page 4: Precautions

    PRECAUTIONS To obtain the highest performance from this instrument and to use it safely, read this User’s Manual prior to use. Observe the following precautions to get the most of the instrument and to attain high accuracy for long time. This instrument has a sharp stylus at the edge of the detector.

  • Page 5: Table Of Contents

    CONTENTS CONVENTIONS USED IN USER'S MANUAL ..............i PRECAUTIONS .......................iii WARRANTY ........................iii SJ-201P OVERVIEW .................... 1-1 1.1 Outline of the SJ-201P ................. 1-1 1.2 Standard SJ-201P Configuration ..............1-3 1.3 Name of Each Part on the SJ-201P ............. 1-5 1.4 Attaching and Detaching the Drive/Detector Unit .........
  • Page 6 INSTALLING THE SJ-201P WITH OPTIONAL ACCESSORIES ......5-1 SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS 6-1 6.1 Setting the Measurement Result Output ............6-1 6.2 Saving/Calling/Deleting Measurement Results ..........6-3 6.2.1 Saving measurement results ............6-3 6.2.2 Calling the saved data ..............6-5 6.2.3 Deleting the saved data ..............
  • Page 7 REFERENCE INFORMATION ................10-1 10.1 Surface Roughness Standard ..............10-1 10.1.1 Evaluation according to JIS B0601-1982 ........10-1 10.1.2 Evaluation according to JIS B0601-1994 ........10-2 10.1.3 Evaluation according to DIN ............10-3 10.1.4 Evaluation according to ISO ............10-4 10.1.5 Evaluation according to ANSI ............
  • Page 8 MEMO No. 99MBB079A...

  • Page 9: Sj-201P Overview

    SJ-201P OVERVIEW 1.1 Outline of the SJ-201P The Surftest SJ-201P is a shop-floor type surface-roughness measuring instrument, which traces the surfaces of various machine parts, calculates their surface roughness based on roughness standards, and displays the results. This section explains the principle of surface roughness measurement and the features of the SJ-201P.
  • Page 10 ■ Features of the SJ-201P ● Designed to be convenient The SJ-201P has a lightweight (0.5 kg) design for excellent portability. In addition, it is made compact so that it can be held and operated in one hand. The built-in battery makes it easy to perform roughness measurement on the shop floor or other sites where there may be no AC power supply.

  • Page 11: Standard Sj-201P Configuration

    1. SJ-201P OVERVIEW 1.2 Standard SJ-201P Configuration This section explains the standard configuration, the standard set, and typical uses of the optional accessories. ■ Standard SJ-201P configuration After unpacking, confirm that all the items given below are present in your SJ-201P package. Drive/detector unit Drive unit Display unit...
  • Page 12 ■ SJ-201P set configuration The following combinations are provided depending on the measuring force, measurement unit system and AC adapter used. IMPORTANT Only use the supplied AC adapter for this instrument. Otherwise, not only the adapter but that equipment it is used with may be damaged. ■...

  • Page 13: Name Of Each Part On The Sj-201P

    1. SJ-201P OVERVIEW 1.3 Name of Each Part on the SJ-201P This section gives the name of each key on the display unit. ■ Display unit and drive/detector unit The SJ-201P consists of the display unit and drive/detector unit. The drive/detector unit is designed to be removable from the display unit.
  • Page 14 ■ Names of each part on the drive/detector unit Drive unit Nosepiece mounting screws Detector Support feet mounting groove Side view Stylus Nosepiece and support feet are optional. ■ Display unit cover The top cover of the display unit slides to allow access to the setting modification keys underneath.
  • Page 15 1. SJ-201P OVERVIEW ■ Name of each part on the display unit Ra Ry Rz Rq μ Primary operation keys The primary operations of the SJ-201P POWER START PARA- are performed with three keys: METER DATA STOP the [POWER/DATA] key, [START/STOP] key, and [PARAMETER] key.
  • Page 16 ■ Names of the connectors on the display unit Rear of the display unit View with rear cover of display unit removed Rear cover Screw Screw SPC connector AC adapter connector AC ADAPTOR OFF ON Battery power DC9V-500mA AC ADAPTOR switch RS-232C DC9V-500mA...

  • Page 17: Attaching And Detaching The Drive/Detector Unit

    1. SJ-201P OVERVIEW 1.4 Attaching and Detaching the Drive/Detector Unit 1.4.1 Attaching and Detaching the Detector The detector can be detached from the drive unit. Each time a measurement task has been completed with the SJ-201P, it is recommended that the detector be detached from the drive unit and stored in a safe place to prevent damage caused by such as a blow, etc.
  • Page 18 ■ Attaching the detector IMPORTANT • If fitting the detector into the drive unit, do not force the detector. Doing so may damage the instrument. • The detector moves smoothly at first being fitted with the guide way in the drive unit, then pins of the connectors on the detector and the drive unit must be fitted to each other.

  • Page 19: Attaching And Detaching The Drive/Detector Unit

    1. SJ-201P OVERVIEW 1.4.2 Attaching and detaching the drive/detector unit Follow the method below to attach and detach the drive/detector unit to/from the display unit: ■ Detaching the drive/detector unit 1. While pressing section A in the direction indicated by the arrow (1), erect the drive/ detector unit in the direction indicated by the arrow (2).
  • Page 20 ■ Mounting the drive/detector unit 1. Push the drive/detector unit all the way into the display unit as indicated by the arrow (1). It fits with the drive unit retaining pin. 2. Lower the drive/detector unit in the direction indicated by the arrow (2) while pressing it in the direction indicated by the other arrow (1) until it is caught by the hook on the drive unit retaining plate.

  • Page 21: Plugging In And Unplugging The Display Unit Cable

    1. SJ-201P OVERVIEW 1.4.3 Plugging in and unplugging the display unit cable IMPORTANT These connections (or disconnections) should be made while the power to the SJ- 201P is off (or in the auto-sleep mode). ■ Disconnecting the display unit cable Slide the shown section in the direction indicated by the arrow (1) and remove the drive/ detector unit connection plug from the socket connector at the rear of the drive unit.

  • Page 22: Using The Connection Cable

    1.4.4 Using the connection cable To operate the drive/detector unit separately from the display unit, use the connection cable as shown below. Display unit Connection cable Drive/detector unit 1 - 14 No. 99MBB079A...
  • Page 23 1. SJ-201P OVERVIEW ■ Plugging in and unplugging the connection cable Plug in and unplug the connection cable as shown below: View in the Drive/detector unit direction of V connection plug Connector View in the direction Connection cable of V View in the Connector direction of V...

  • Page 24: Carrying Case

    1.5 Carrying Case The carrying case supplied is convenient for safekeeping and carrying the SJ-201P. It is also possible to perform measurement with the drive/detector unit being connected via connecting cable to the display unit housed in the case. Upper lid Strap ■...
  • Page 25 1. SJ-201P OVERVIEW ■ Connecting the connecting cable There are windows on both sides of the carrying case as shown below, through which you can connect the display unit in the case to the external drive/detector unit. Window for Window for RS232C cable connecting cable Window for AC adapter and SPC cable...
  • Page 26 MEMO 1 - 18 No. 99MBB079A...

  • Page 27: Outline Of The Sj-201P Functions And Key Operations

    OUTLINE OF THE SJ-201P FUNCTIONS AND KEY OPERATIONS Relationship Between SJ-201P Functions and Available Keys In addition to the normal measurement mode, the SJ-201P has a calibration mode and condition setting mode, any of which can be selected by a simple key operation. IMPORTANT Do not press the keys with a pointed object or fingernail.
  • Page 28 Power ON ( ): Abbreviation displayed on the LCD Measurement mode Calibration mode (CAL) Condition setting mode Surface roughness standard setup mode (STD) Sets the applicable surface roughness standard. Measured profile setting mode (CRV) Sets a measured profile. Measurement range setup mode (RAN) Sets the measurement range.
  • Page 29 2. OUTLINE OF THE SJ-201P FUNCTIONS AND KEY OPERATIONS ■ Relationship between the operation modes and available keys c t i i l a i t a e l i i t t e t l i t c i t a i t i i s r r t -...
  • Page 30 ■ Functions and how they are represented on the LCD Switching objective parameter of display Moving to the calibration mode Moving to the surface roughness standard setup mode Moving to the measurement range setup mode Accepting the entered Shifting the digit place for numeric value entering a numeric value (if a numeric value is entered)
  • Page 31 2. OUTLINE OF THE SJ-201P FUNCTIONS AND KEY OPERATIONS ■ Functions enabled by pressing multiple keys and how they are represented on the LCD Detector retraction/cancel Default value restoration (default value restoration mode) POWER POWER START Press while holding down Press while simultaneously DATA...

  • Page 32: Key Operations To Enter Numeric Values

    2.2 Key Operations to Enter Numeric Values With the SJ-201P it is sometimes necessary to enter numeric values for such operations as modifying the measurement condition. This section explains how to enter a numeric value. ■ Key operation required to enter a numeric value to modify the measurement condition The following keys are used to enter a numeric value.
  • Page 33 2. OUTLINE OF THE SJ-201P FUNCTIONS AND KEY OPERATIONS ● Selecting a specific digit place for an increment Remains in the calibration mode, ready for the entry of a numeric value. “03.00” flashes. μ Press the [REMOTE ←] key once. [REMOTE←] The digit in the second decimal places flashes.
  • Page 34 μ Press the [↓] key once. [CUTOFF↑] [↓] The digit in the units position changes to “2”. μ Confirm that the correct value is displayed, then press the [n/ENT] [n/ENT] key. The entered value is accepted. 2 - 8 No. 99MBB079A...

  • Page 35: Measurement Operation

    MEASUREMENT OPERATION In this chapter the surface roughness measurement with the SJ-201P is described according to the general procedures. 3.1 Overall Measurement Flow Set up the SJ-201P (attaching/detaching the drive Setting the SJ-201P unit/detector, and cable connection, etc.) according to the feature of the workpiece to be measured.
  • Page 36 ■ List of measurement conditions that can be modified The following table shows the measurement conditions that can be modified by the user. If they are not modified, then measurement will be performed according to the default values (factory settings). i t a r i s e l i...
  • Page 37 3. MEASUREMENT OPERATION ■ What is calibration? Calibration of a surface roughness measuring instrument is performed by measuring (called “calibration measurement”) a reference workpiece (precision roughness specimen) and adjust the difference (gain adjustment), if any between the measured value and reference value (precision roughness specimen).

  • Page 38: Power On And Off

    3.2 Power ON and OFF An AC adapter and a built-in battery are provided to supply power to the SJ-201P. If an external power supply is available, connect the AC adapter to the SJ-201P and turn on the power. If the AC adapter is not connected, power is supplied from the built-in battery. ■...
  • Page 39 3. MEASUREMENT OPERATION ■ Using the built-in battery 1. Remove the two screws on the rear cover using a Phillips screwdriver. 2. Remove the rear cover. 3. Turn on the battery switch. 4. Replace the rear cover and the two screws removed in step 1. Two screws Rear cover Battery switch...
  • Page 40 NOTE • If battery power falls below 1/4 of the full capacity, the low battery voltage alarm indicator starts flashing. “Err” will result if measurement is started under this condition. • If the built-in battery power is almost consumed, the power supply cannot be turned on.
  • Page 41 3. MEASUREMENT OPERATION The relationship between the auto-sleep function and each operation mode is given below: c i t i t a i l a i t a c i t i t a i t i i t t i t a ←...

  • Page 42: Calibration

    3.3 Calibration The process of calibration involves the measurement of a reference workpiece (precision roughness specimen) and the adjustment of the difference (gain adjustment), if there is one between the measured value and the reference value (precision roughness specimen). On the SJ-201P this difference can be easily adjusted through calibration measurement. Depending on the usage of the SJ-201P, calibration should be performed periodically.
  • Page 43 3. MEASUREMENT OPERATION 2. Mount the SJ-201P on the calibration stage. 3. Set the SJ-201P so that the detector traversing direction is perpendicular to the cutter mark of the precision roughness specimen. SJ-201P Detector Detector traversing direction SJ-201P 90° Detector Cutter mark Precision roughness specimen...
  • Page 44 4. Confirm that the detector is parallel to the measured surface. • Front view of detector Detector 90° Measured surface • Side view of detector Detector Measured surface 3 - 10 No. 99MBB079A...

  • Page 45: Performing Calibration

    3. MEASUREMENT OPERATION 3.3.2 Performing calibration ■ Calibrating with the default values If calibrating the SJ-201P with the roughness specimen supplied, be sure to calibrate with the default values shown below that have been used for calibrating the roughness specimen. i l a ) "...
  • Page 46 ■ Calibration procedure μ Press the [CAL/STD/RANGE] key in the measurement mode. [CAL/STD/RANGE] The calibration mode is entered and the current calibration value is displayed. In this state the calibration value can be modified. μ If the displayed value is different from that marked on the precision roughness specimen, modify the calibration value.
  • Page 47 3. MEASUREMENT OPERATION The calibration value has now been set. μ Press the [START/STOP] key. [START/STOP] A calibration measurement with the precision roughness specimen is performed, and “-----” is displayed during the calibration measurement (while the detector is traversing). μ NOTE Calibration measurement can not be started if the low battery voltage alarm indicator is...

  • Page 48: Measurement

    3.4 Measurement To start measurement, set the SJ-201P on a workpiece and press the [START/STOP] key. After measurement has been completed, the measurement result will be displayed on the LCD for confirmation. 3.4.1 Setting the workpiece and SJ-201P ■ Placing the workpiece and SJ-201P If the workpiece surface is large enough for the SJ-201P, place the SJ-201P on the workpiece.
  • Page 49 3. MEASUREMENT OPERATION 3. Confirm that the stylus is in proper contact with the measured surface. In addition, confirm that the detector is parallel to the measured surface. • Front view of detector Detector 90° Measured surface • Side view of detector Detector Measured surface 3 - 15...

  • Page 50: Starting Measurement

    3.4.2 Starting measurement ■ Measurement procedure μ Press the [START/STOP] key in the measurement mode. [START/STOP] The detector starts traversing to perform measurement. While measurement is being performed (detector is μ traversing), “-----” is displayed on the LCD. After the measurement has been completed, the measured value will be displayed.

  • Page 51: Switching The Objective Parameter To Be Displayed

    3. MEASUREMENT OPERATION 3.4.3 Switching the objective parameter to be displayed The objective parameter to be displayed can be switched by pressing the [PARAMETER] key while the measurement result is being displayed on the LCD. ■ Switching the parameter display A measurement result (on parameter Ra) is being displayed now.

  • Page 52: Detector Retraction Procedure

    3.4.4 Detector retraction procedure If moving the SJ-201P or if it will not be used for a long period of time, prevent damage to the detector or workpiece caused by the detector tip interfering with the workpiece by retracting the detector. IMPORTANT Do not perform detector retraction if an extension rod (optional) is installed.
  • Page 53 3. MEASUREMENT OPERATION ■ Canceling detector retraction μ While the detector is in retraction, press the [START/STOP] [START/STOP] key. The detector returns to the position it was in before retraction started. While the detector is being moved, “-----” will be dis- μ...

  • Page 54: Daily Care

    3.5 Daily Care 3.5.1 Storage of SJ-201P ■ Detaching the drive/detector unit After a measurement task has been completed, detach the drive/detector unit from the display unit and separate the detector from the drive unit. Store all the SJ-201P components and its accessories in cases to keep out dust and moisture.
  • Page 55 3. MEASUREMENT OPERATION NOTE The battery will not be charged in the following cases if the low battery voltage alarm indicator is not flashing. • If the battery switch was switched after the previous charging of the battery. • If more than 50% of battery power remains. The low battery voltage alarm indicator does not turn on in this case.
  • Page 56 • If the AC-adapter is connected to the display unit while it is on, recharging of the battery will automatically start. The low battery voltage alarm indicator turns on during charging and goes off if the battery is fully charged. The low battery voltage alarm indicator stays on during charging.

  • Page 57: Modifying The Measurement Conditions

    MODIFYING THE MEASUREMENT CONDITIONS Modify the measurement conditions according to the surface roughness parameters, the amplitude of roughness, the conditions of the objective area of measurement, etc. The SJ-201P can obtain each roughness parameter based on the New JIS, Old JIS, DIN, ISO, and ANSI standards.
  • Page 58 ■ Operating procedure Each time the [CUTOFF ↑] key is pressed, the displayed cutoff length changes in the following order: 0.8 → 2.5 → 0.25 → 0.8 (mm) (.03 → .1 → .01 → .03 (in)). Cutoff length μ Press the [CUTOFF ↑] key in the measurement mode. [CUTOFF↑] The displayed cutoff length changes to “0.8”.

  • Page 59: Modifying The Number Of Sampling Lengths

    4. MODIFYING THE MEASUREMENT CONDITIONS 4.2 Modifying the Number of Sampling Lengths The “evaluation length” (sampling length x number of sampling lengths) can be set on the SJ-201P by switching the number of sampling lengths to either “1”, “3”, “5”, or “L”. If “L” is selected, the evaluation length can be set as desired within the range between 0.3mm (.01") and 12.5mm (.49").
  • Page 60 ■ Operating procedure Number of sampling lengths μ Press the [n/ENT] key in the measurement mode. [n/ENT] Each time the [n/ENT] key is pressed, the displayed number of sampling lengths changes in the following order: 1→ 3→5→L→1. μ [n/ENT] μ [n/ENT] The “L”...

  • Page 61: Setting The Evaluation Length To An Arbitrary Length

    4. MODIFYING THE MEASUREMENT CONDITIONS 4.3 Setting the Evaluation Length to an Arbitrary Length On the SJ-201P the evaluation length can be set as desired in a range between 0.3mm and 12.5mm (.01" and .49"). For information about the relationship between the arbitrary evaluation length and cutoff length if the roughness profile (R) is specified, refer to “9.3.3 Cutoff length/ sampling length, number of sampling lengths, and sampling interval”.
  • Page 62 ■ Operating procedure μ In the measurement mode press the [n/ENT] key until an “L” [n/ENT] appears in place of the number of sampling lengths. The input wait state for an arbitrary evaluation length is entered. μ Enter a desired length. [CUTOFF↑], [↓] This value must be between 0.3 (.01") and 12.5 mm (.49")

  • Page 63: Setting The Pre-Travel/Post-Travel Length To Off

    4. MODIFYING THE MEASUREMENT CONDITIONS 4.4 Setting the Pre-travel/Post-travel Length to OFF The use of the pre-travel/post-travel lengths can be set to none (OFF) in specific cases where the traversing length must be limited for the measurement in which the roughness profile is employed as the measured profile.
  • Page 64 ■ Operating procedure μ In the measurement mode press the [MODE/ESC] key until [MODE/ESC] the pre-travel/post-travel length setup mode is entered. μ Press the [CUTOFF ↑] key or [↓] key. [CUTOFF↑] Each time the key is pressed the display toggles between [↓] “On”...

  • Page 65: Modifying The Measurement Range

    4. MODIFYING THE MEASUREMENT CONDITIONS 4.5 Modifying the Measurement Range The measurement range on the SJ-201P can be selected from “Auto”, 350, 100, 50, or 10μm (14000, 4000, 2000, or 400μin). Generally it should be set to “Auto”, since a highly-sensitive (narrow) measurement range may easily cause an over-range error.
  • Page 66 ■ Operating procedure μ In the measurement mode press the [CAL/STD/RANGE] key [CAL/STD/RANGE] three times. Used to switch to the measurement range setup mode. μ Press the [CUTOFF ↑] key or [↓] key until the desired [CUTOFF↑] measurement range appears on the LCD. [↓] Each time the key is pressed the display changes as follows: Auto ←→...

  • Page 67: Switching The Surface Roughness Standard

    4. MODIFYING THE MEASUREMENT CONDITIONS 4.6 Switching the Surface Roughness Standard The SJ-201P is compatible with each of the New JIS, Old JIS, DIN, ISO, and ANSI surface roughness standards. For about 1 second after the power is turned on the current setting contents, includ- ing the surface roughness standard, are displayed.
  • Page 68 ■ Operating procedure μ In the measurement mode press the [CAL/STD/RANGE] key [CAL/STD/RANGE] twice. The surface roughness standard setup mode is entered. Press the [CUTOFF ↑] key or [↓] key until the desired [CUTOFF↑] surface roughness standard appears on the LCD. [↓] Each time the key is pressed the display changes as follows: “oJIS”...

  • Page 69: Changing The Measured Profile

    4. MODIFYING THE MEASUREMENT CONDITIONS 4.7 Changing the Measured Profile The measured profile can be changed to either primary profile (P profile), R profile, or DIN4776. ■ Display and operation keys Measured profile setting mode Measured profile display POWER START PARA- METER DATA...
  • Page 70 ■ Operating procedure μ Press the [CURVE/FILTER/TOL/CUST] key several times in [CURVE/FILTER/ TOL/CUST] the measurement mode. The SJ-201P is switched to the measured profile setting mode (CRV display) to display the settings. P: Primary profile (P profile) r: R profile d: DIN4776 [CUTOFF↑] Press the [CUTOFF ↑] key or [↓] key until a measured profile...

  • Page 71: Changing The Filter

    4. MODIFYING THE MEASUREMENT CONDITIONS 4.8 Changing the Filter If the measured profile is set to R profile or DIN4776, the filter can be switched to either "2RC", "Pc50", or "Pc75". If the measured profile is set to P profile, the SJ-201P automati- cally selects "No filter".
  • Page 72 ■ Operating procedure μ Press the [CURVE/FILTER/TOL/CUST] key several times in [CURVE/FILTER/ the measurement mode. TOL/CUST] The Surftest is switched to the filter setting mode (FIL display) to display the settings. Pc50: PC50 2cr: 2RC75 Pc75: PC75 Press the [CUTOFF ↑] key or [↓] key until a filter desired to [CUTOFF↑] be set is displayed.

  • Page 73: Setting The Go/Ng Judgment Function

    4. MODIFYING THE MEASUREMENT CONDITIONS 4.9 Setting the GO/NG Judgment Function The SJ-201P is provided with the GO/NG judgment function to facilitate GO/NG judgment of workpieces based on the surface roughness. With this GO/NG judgment function the measurement result is compared to its upper and lower limits, and if it exceeds either of the limits, the judgment result will be indicated by “↑”...
  • Page 74 ■ Operating procedure μ [CURVE/FILTER/ In the measurement mode press the [CURVE/FILTER/TOL/ TOL/CUST] CUST] key three times. The GO/NG judgment function setup mode is entered. μ Press the [n/ENT] key. [n/ENT] If this function has already been set, then the set value will be displayed.
  • Page 75 4. MODIFYING THE MEASUREMENT CONDITIONS NOTE Here, if “00.00” or “0000” is accepted with the [n/ENT] key, the GO/NG judgment is not to be performed. μ Confirm the limit value displayed, then press the [n/ENT] [n/ENT] key. The entered value is accepted and the display remains in the input wait state for a lower limit.

  • Page 76: Setting Parameters Other Than Ra, Ry, Rz, And Rq

    4.10 Setting Parameters Other Than Ra, Ry, Rz, and Rq Surface roughness measurement can be performed with parameters other than Ra, Ry, Rz, and Rq. ■ Outline of the parameter setup function With the factory settings parameters Ra, Ry, Rz, and Rq are calculated and displayed without particular setup operation.
  • Page 77 4. MODIFYING THE MEASUREMENT CONDITIONS The parameters that can be set differ depending on the selected measured profile. The combinations of each measured profile and parameters are listed in the following table. l i f l i f l i f l i f –...
  • Page 78 ■ Operating procedure μ [CURVE/FILTER/ In the measurement mode press the [CURVE/FILTER/TOL/ TOL/CUST] CUST] key four times. The parameter setup mode is entered. μ Press the [n/ENT] key. [n/ENT] μ Press the [PARAMETER] key until the desired parameter [PARAMETER] symbol is displayed on the LCD. μ...
  • Page 79 4. MODIFYING THE MEASUREMENT CONDITIONS μ Confirm the displayed content, then press the [n/ENT] key. [n/ENT] The setting content is accepted. μ Switch to another parameter. [PARAMETER] • If the [PARAMETER] key is pressed after the settings for all the necessary parameters have been made, the measurement mode is μ...
  • Page 80 ■ Setting the calculating conditions if Pc, Sm, or mr is set If the Pc, Sm, or mr parameter is set, the count level and slice level, which are the calculating conditions, must be set. Below is an explanation of the operating procedure that must be used if all of parameters Pc, Sm, and mr are set.
  • Page 81 4. MODIFYING THE MEASUREMENT CONDITIONS ● Operating procedure μ In the measurement mode press the [MODE/ESC] key. [MODE/ESC] This switches to the parameter calculating condition setup mode. If the count level for Pc or Sm is not set, follow sequence A [n/ENT] shown at the left.
  • Page 82 Switches to the input wait state for the slice level of parameter mr. Enter the slice level. [CUTOFF↑] [↓] This value should be between 1 to 99% and at 1% increments. [REMOTE←] For information on how to enter a numeric value refer to “2.2 Key Operation to Enter Numeric Values”.

  • Page 83: Modifying The Traversing Speed

    4. MODIFYING THE MEASUREMENT CONDITIONS 4.11 Modifying the Traversing speed If the cutoff length has been set to 0.8 mm (.03") and the evaluation length has been set to an arbitrary length (1.2 to 4.0 mm/.047 to .157"), then either 0.25 mm/s (.01"/s) or 0.5 mm/s (.02"/s) can be selected as the traversing speed.
  • Page 84 ■ Operating procedure μ In the measurement mode press the [MODE/ESC] key until [MODE/ESC] the traversing speed setup mode is entered. Press the [CUTOFF↑] key or [↓] key. [CUTOFF↑] Each time the key is pressed the display toggles between [↓] 0.5 and 0.25 (mm/s) (.02 and .01 (in/s)).

  • Page 85: Modifying The Calibration Conditions

    4. MODIFYING THE MEASUREMENT CONDITIONS 4.12 Modifying the Calibration Conditions For calibration with other precision roughness specimen than the currently used, it is neces- sary to adjust the calibration conditions to those under which the new roughness specimen is evaluated. In this case, modify the cutoff length, number of sampling lengths, and filter settings accord- ingly.
  • Page 86 ■ Operating procedure μ In the measurement mode press the [MODE/ESC] key until [MODE/ESC] the calibration condition setup mode is entered. Press the [CUTOFF ↑] key or [↓] key. [CUTOFF↑] [↓] Each time the key is pressed a cutoff length of either 2.5, 0.25, or 0.8 mm (.1, .01, or .03 inches) appears.
  • Page 87 4. MODIFYING THE MEASUREMENT CONDITIONS Press the [CUTOFF ↑] key or [↓] key. [CUTOFF↑] [↓] Each time the key is pressed the filter, either “Pc75”, “Pc50”, or “2rc”, appears. Press the [n/ENT] key, if the desired filter appears. [n/ENT] The selected filter is accepted. The measurement mode is restored.

  • Page 88: Resetting To The Factory-Set Defaults

    4.13 Resetting to the Factory-Set Defaults The SJ-201P measurement conditions can be reset to the default values (factory settings). NOTE This operation must be executed carefully. Resetting to the default conditions will erase all the measurement conditions set up by the user. For information about the default values refer to “3.1 Overall Measurement Flow ■...
  • Page 89 4. MODIFYING THE MEASUREMENT CONDITIONS ■ Operating procedure Power-off state (auto-sleep) In the power-off state (auto-sleep mode) press the [POWER/ [START/STOP] DATA] key while holding down the [START/STOP] and [PARAMETER] [PARAMETER] keys. [POWER/DATA] All the settings on the SJ-201P will be reset to their defaults.

  • Page 90: Switching The Unit Of Measurements

    4.14 Switching the Unit of Measurements The unit of measurements can be selected from either mm (millimeter) or inches with the mm/inch model. ■ Display and operation keys (mm/inch model) Unit of measurements μ POWER START PARA- METER DATA STOP RANGE CURVE [mm/inch ↓] key...

  • Page 91: Installing The Sj-201P With Optional Accessories

    INSTALLING THE SJ-201P WITH OPTIONAL ACCESSORIES Various optional accessories are offered for the SJ-201P so it can measure a curved (cylindri- cal, etc.) workpiece or a workpiece with a measured surface smaller than the size of the SJ- 201P. ■ Support feet Used to measure a workpiece which is smaller than the drive/detector unit.
  • Page 92 ● Attaching the support feet 1. Fit the two support feet in the grooves on the edges of the drive unit. 2. Align the drive/detector unit so it is parallel to the measured surface. 3. After alignment fix the support feet by tightening the clamp screw clockwise. See also “3.4.1 Setting the workpiece and SJ-201P”.
  • Page 93 5. INSTALLING THE SJ-201P WITH OPTIONAL ACCESSORIES ■ Nosepiece for flat surface Used to protect the detector when measuring a flat workpiece which is smaller than the SJ- 201P. ● Dimensions and application example Unit : mm (inch) Support feet SJ-201P Drive unit Nosepiece for flat surface...
  • Page 94 ■ Nosepiece for cylinder Used to protect and guide the detector when measuring a cylindrical workpiece which is smaller than the SJ-201P. ● Dimensions and application example Unit : mm (inch) Support feet Drive unit Nosepiece for cylinder Workpiece ● Attaching the nosepiece for cylinder NOTE When attaching the nosepiece to the drive/detector unit, exercise care so that it does not interfere with the detector body.
  • Page 95 5. INSTALLING THE SJ-201P WITH OPTIONAL ACCESSORIES ■ Adapter for vertical application Used to support the drive/detector unit for measuring a vertical groove in which the drive/ detector unit can not be placed. ● Dimensions and application example Drive unit Unit : mm (inch) Hold down by hand.
  • Page 96 ■ Extension rod Used to measure the inside surface of a deep hole. IMPORTANT • Be sure to perform calibration when an extension rod is attached or removed. • If an extension rod is installed, measurement is not possible to perform with the stylus facing up.
  • Page 97 5. INSTALLING THE SJ-201P WITH OPTIONAL ACCESSORIES ■ Adapter for magnetic stand Used to secure the drive/detector unit to the magnetic stand. This adapter is useful if there is insufficient space for the SJ-201P (or the drive/detector unit) or if the drive/detector unit can not be held by hand. ●...
  • Page 98 ■ Adapter for Height Gage Used to secure the drive/detector unit to the Height Gage. The Height Gage is used to set the height of the measuring position manually or if the drive/detector unit can not be held by hand. ●...

  • Page 99: Saving/Outputting/Communicating The Measurement Results

    SAVING/OUTPUTTING/ COMMUNICATING THE MEASUREMENT RESULTS The SJ-201P has the functions to output the measurement results displayed in the LCD as SPC data, save them in the built-in memory, and print them on the printer (optional acces- sory) or output them to an external device via RS-232C interface. 6.1 Setting the Measurement Result Output In the "Measurement result output setting"...
  • Page 100 ■ Display and operation keys Measurement results output setting mode Output setting display POWER START PARA- DATA STOP METER RANGE [CUTOFF↑] Key CURVE [n/ENT] Key CUTOFF REMOTE FILTER ↑ ← TOL/CUST MODE ↓ [↓] Key [MODE/ESC] Key ■ Operating procedure μ...

  • Page 101: Saving/Calling/Deleting Measurement Results

    6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS 6.2 Saving/Calling/Deleting Measurement Results The SJ-201P can save measurement results up to 10 cases. Also, it can call the saved data and delete data from memory. 6.2.1 Saving measurement results The SJ-201P is equipped as standard with the built-in memory that can save up to 10 cases of measurement results.
  • Page 102 3. Press the [POWER/DATA] key. When the data is saved, the number of the saved data is displayed for approximately two seconds as shown in the following figure. When the data has been saved, the display changes to the calculated results. Number of the saved data [POWER/DATA] key POWER...

  • Page 103: Calling The Saved Data

    6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS 6.2.2 Calling the saved data The saved measurement results (saved data) can be called to display on the LCD. NOTE To print or delete the saved data, or output it as SPC data, first call the saved data from memory.
  • Page 104 ■ Setting procedure μ [MODE/ESC] Press the [MODE/ESC] key several times in the measurement mode until "RMR" (saved data call and delete setting mode) is displayed. The data number will flash on the LCD. Press the [CUTOFF ↑] key or [↓] key several times until the [CUTOFF↑] data number to be called is displayed.

  • Page 105: Deleting The Saved Data

    6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS 6.2.3 Deleting the saved data There are two methods of deleting the saved data from memory: deleting one selected case of data and deleting all the saved data. ■ Number change due to deletion of the saved data If either case of saved data is deleted, the data numbers greater than that of the deleted data are reduced by one.
  • Page 106 ● Setting procedure μ Press the [MODE/ESC] key several times in the measurement [MODE/ESC] mode until "RMR" (saved data call and delete setting mode) is displayed. The data number will flash on the LCD. Press the [CUTOFF ↑] key or [↓] key several times until the [CUTOFF↑] data number to be deleted is displayed.

  • Page 107: Printing Measurement Results And Saved Data

    6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS 6.3 Printing Measurement Results and Saved Data Connect the SJ-201P and the printer (optional accessory) using the RS-232C printer cable (optional accessory). This allows the printer to print measurement conditions, calculation results, measured profile, and BAC. The SJ-201P can print not only the data immediately after measurement, but also the data saved in the built-in memory after calling it.

  • Page 108: Connecting The Sj-201P And Printer

    6.3.1 Connecting the SJ-201P and printer To print data on the printer, connect the SJ-201P and printer with the RS-232C printer cable, and then set the communication conditions on the printer side and the baud rate on the SJ- 201P side. ■...
  • Page 109 6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS ■ Procedure for setting the baud rate on the SJ-201P side Set the RS-232C baud rate of the SJ-201P to 9600bps or 19200bps. NOTE The baud rate to be set on the SJ-201P side must be identical to that on the printer side.
  • Page 110 ● Setting procedure Press the [MODE/ESC] key several times in the measurement [MODE/ESC] mode until "SPD" (RS-232C baud rate setting mode) is displayed. The RS-232C baud rate setting will flash on the LCD. Press the [CUTOFF ↑] key or [↓] key. [CUTOFF↑] [↓] Each time the key is pressed, the flashing baud rate will be...

  • Page 111: Printing The Measurement Results Or Saved Data

    6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS 6.3.2 Printing the measurement results or saved data To print the measurement results or saved data from the SJ-201P to the printer, set the measurement result output mode to "Print (3)". Immediately after measurement or after calling the saved data, press the [POWER/DATA] key, and then the data will be printed.
  • Page 112 4. Perform measurement or call the saved data. TIP • For information about measurement, refer to "Chapter 3 MEASUREMENT OPERATION". • For information about calling the saved data, refer to "6.2.2 Calling the saved data". < When performing measurement > Enter the screen at the end of measurement (screen in which measurement results are displayed), μ...
  • Page 113 6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS ■ Printout examples The printout examples of the SJ-201P are shown below. < Measured profile > < Measurement conditions > R-PROFILE M i t u t o y o SJ - 201P VER. 1.0μm/cm X10K STANDARD JIS1994 HOR.

  • Page 114: Setting The Print Items

    6.3.3 Setting the print items The SJ-201P can print the measurement conditions, calculated results, measured profile, and BAC on the printer. These items are referred to as the print items of the SJ-201P. It is possible to set whether to print the item content for individual print items.
  • Page 115 6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS ■ Setting procedure μ Press the [MODE/ESC] key several times in the measurement [MODE/ESC] mode until "PRN" (print item setting mode) is displayed. The setting for the print items is displayed and the digit (rightmost) of measurement conditions flashes on the LCD.

  • Page 116: Setting The Print Magnification

    6.3.4 Setting the print magnification The SJ-201P can change the vertical and horizontal magnifications at the print of a measured profile. ■ Kind of vertical and horizontal magnifications The following tables show the print magnifications that can be set for vertical magnification and horizontal magnification along with each magnification display.
  • Page 117 6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS ■ Setting procedure ● Procedure for setting a vertical magnifica- tion μ Press the [MODE/ESC] key several times in the measurement [MODE/ESC] mode until "VER" (vertical magnification setting mode) is displayed. The vertical magnification setting will flash on the LCD. Press the [CUTOFF ↑] key or [↓] key several times until the [CUTOFF↑] value desired to be set is displayed.
  • Page 118 ● Procedure for setting a horizontal magnifi- cation μ Press the [MODE/ESC] key several times in the measurement [MODE/ESC] mode until "HOR" (horizontal magnification setting mode) is displayed. The horizontal magnification setting will flash on the LCD. Press the [CUTOFF ↑] key or [↓] key several times until the [CUTOFF↑] value desired to be set is displayed.

  • Page 119: Setting The Print Language

    6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS 6.3.5 Setting the print language The SJ-201P can use English or Japanese for the print language at the print of measurement results on the printer. ■ Display and operation keys Print language setting mode Print language setting POWER START PARA-...
  • Page 120 ■ Setting procedure μ Press the [MODE/ESC] key several times in the measurement [MODE/ESC] mode until "LAN" (print language setting mode) is displayed. The print language setting will flash on the LCD. 0: English 1: Japanese Press the [CUTOFF ↑] key or [↓] key. [CUTOFF↑] [↓] Each time the key is pressed, the displayed setting will be...

  • Page 121: Spc Data Output

    6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS 6.4 SPC Data Output If the SJ-201P is connected to a Mitutoyo Digimatic Data Processor (DP-1HS, etc.), it can output the measurement results (including the unit of measurement) as SPC data. IMPORTANT The SPC data available from the SJ-201P is the measurement of the parameter being displayed on the LCD and the unit of measurement.

  • Page 122: Connecting The Sj-201P And Dp-1Hs

    6.4.1 Connecting the SJ-201P and DP-1HS Connect the SJ-201P and DP-1HS using the SPC cable according to the following procedure. 1. Remove the two screws securing the rear cover of the SJ-201P, then remove the rear cover. 2. Use the dedicated connection cable to link the SJ-201P and DP-1HS. SJ-201P Data processor DP-1HS...

  • Page 123: Outputting The Measurement Results Or Saved Data

    6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS 6.4.2 Outputting the measurement results or saved data To output the measurement results or saved data from the SJ-201P to the DP-1HS, set the measurement result output to "SPC output (0)" or "SPC output and save (2)". After performing measurement or calling the saved data under the above setting, press the [POWER/DATA] key on the SJ-201P or the [DATA] button on the DP-1HS, and then the measurement results or saved data will be output.
  • Page 124 3. Perform measurement or call the saved data. TIP • For information about measurement, refer to "Chapter 3 MEASUREMENT OPERATION". • For information about calling the saved data, refer to "6.2.2 Calling the saved data". < When performing measurement > Enter the screen at the end of measurement (screen in which measurement results are displayed), μ...
  • Page 125 6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS 5. Press the [POWER/DATA] key of the SJ-201P or the [DATA] button on the DP-1HS. Data processor DP-1HS μ PRINTER ON/OFF TOL. STAT LIMIT POWER START PARA- FEED DATA METER DATA STOP [DATA] Key [POWER/DATA] Key The measurement result or saved data will be outputted from the SJ-201P to the DP-1HS.

  • Page 126: Connecting With A Personal Computer

    6.5 Connecting with a Personal Computer When the SJ-201P is connected to a personal computer, etc., it is possible to output measure- ment results or measurement conditions from the SJ-201P to the personal computer. It is also possible to send a measurement start signal from the personal computer to the SJ-201P. ■...
  • Page 127 6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS 3. Connect the RS-232C communication connector located at the rear of the SJ-201P display unit and the RS-232C port of the personal computer with the RS-232C communication cable (optional). Personal computer SJ-201P RS-232C port RS-232C communication cable RS-232C communication connector...
  • Page 128 ● Operating procedure Press the [MODE/ESC] key several times in the measurement [MODE/ESC] mode until “SPD” is displayed. This enters the RS-232C baud rate setup mode. Press the [CUTOFF↑] key or [↓] key. [CUTOFF↑] [↓] Each time the key is pressed the display toggles between “9600”...
  • Page 129 6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS ■ Switching the SJ-201P to the RS-232C communication mode When the power is off (auto-sleep mode) press the [POWER/ [REMOTE←] DATA] key while holding down the [REMOTE←] key. [POWER/DATA] This enters the RS-232C communication mode. NOTE While in the RS-232C communication mode the SJ-201P can be turned off by pressing the...
  • Page 130 ■ Sample program for communication with the SJ-201P(VB-Basic) Sample program for communication with the SJ-201P Start Interrupt Measurement Measurement Interrupt Measured Commnication condition Measurement Profile 19200bps Baud rate RES.TXT CURV.CSV EVEN Parity 8bit Data bits 1.00 um 1bit 0.88 um Stop bit 0.15 um 1.00 um...
  • Page 131 6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS '******************************************** Call Calculated Results '******************************************** Private Sub Command4_Click() If MSComm1.PortOpen = False Then MSComm1.PortOpen = True Call CMD_SEND("RDRES00") Call RES_RD '--- Call Calculated Results. End Sub '******************************************** Call Measured Profile Data '******************************************** Private Sub Command5_Click() Dim sts As String If MSComm1.PortOpen = False Then MSComm1.PortOpen = True Call CMD_SEND("WRCAN0000101")
  • Page 132 '******************************************** Issue the Send Command '******************************************** Private Sub CMD_SEND(send_cmd As String) Dim d$ d$ = send_cmd+Chr$(13) MAComm1.Output = d$ End Sub '******************************************** Receive the Status '******************************************** Private Sub STS_RD(ByRef status As String) Dim a$, b$, d$ Dim L As Integer DoEvents a$ = MSComm1.Input b$ = Right(a$, 1)
  • Page 133 6. SAVING/OUTPUTTING/COMMUNICATING THE MEASUREMENT RESULTS If Mid$(d$, 1, 4) = "NG04" Then Text1.Text = "No calculated result" If Mid$(d$, 1, 4) = "NG02" Then Text1.Text = "Under measurement" If Mid$(d$, 1, 2) = "OK" Then Open "RES.TXT" For Output As #1 d$ = Mid$(d$, 3) j = 0 RES(j) = ""...
  • Page 134 MEMO 6 - 36 No. 99MBB079A...

  • Page 135: Replacement Of The Built-In Battery Pack

    REPLACEMENT OF THE BUILT-IN BATTERY PACK 7.1 Purchasing a Built-In Battery Pack The maximum rechargeable capacity of the built-in battery will gradually deteriorate after extended use. In other words, the hours of service it can provide per recharge will become less and less each time it is fully recharged.

  • Page 136: Replacing The Built-In Battery Pack

    7.2 Replacing the Built-In Battery Pack ■ Replacement procedure of built-in battery pack IMPORTANT Follow the directions given below and exercise care when replacing the built-in battery pack not to break or damage the PCB or cable. NOTE The battery pack replacement should be done where there is as little dust and other shop contaminations as possible.
  • Page 137 7. REPLACEMENT OF THE BUILT-IN BATTERY PACK IMPORTANT Exercise care when removing the bottom section of the display unit. The top and bottom sections of the display unit are connected with cables, which, including the connectors, may be damaged if excessively strained. 3.
  • Page 138 5. Remove the battery pack from the display unit. Built-in battery pack 6. Place a new battery pack inside the display unit. NOTE When re-connecting the two connectors note their location and orientation (pin positions). Firmly connect them. If the connectors are not firmly connected, the instrument may not operate properly.
  • Page 139 7. REPLACEMENT OF THE BUILT-IN BATTERY PACK IMPORTANT Exercise care not to have the cable pinched by the PCBs or by the upper and lower sections of the display unit when fitting the lower section to the upper section. Cable or display unit breakage may result.
  • Page 140 MEMO 7 - 6 No. 99MBB079A...

  • Page 141: Troubleshooting

    TROUBLESHOOTING ■ Troubleshooting (1/3) - t l - t l . t i . t i . t i . t i . l a . t i 8 - 1 No. 99MBB079A...
  • Page 142 ■ Troubleshooting (2/3) i t a μ e t t a t l t t a μ e t t e t t . r e a t l . s r . y l c i t . f f c i t i l a i t a...
  • Page 143 8. TROUBLESHOOTING ■ Troubleshooting (3/3) . r e . r e . r e i t i . y l t t e c i t . l a . e t , t x t a t , ) e e l i l l i , s r...
  • Page 144 MEMO 8 - 4 No. 99MBB079A...

  • Page 145: Product Specifications

    PRODUCT SPECIFICATIONS 9.1 Detector Detection method : Differential inductance method Measurement range : 350μm (-200μm to +150μm) 13780μin (-7880 μin to +5900μin) Stylus material : Diamond Tip radius : 5μm (200μin) 2μm (80μin) (0.75mN measuring force type) Measuring force : 4mN (0.4gf) 0.75mN (0.075gf) (0.75mN measuring force type) Radius of skid curvature : 40mm (1.57in)

  • Page 146: Display Unit

    9.3 Display Unit 9.3.1 Compatible surface roughness standard New JIS (JIS B 0601-1994) Old JIS (JIS B 0601-1982) ANSI 9.3.2 Measured profiles and applicable filters e l i t l i e l i e l i 9.3.3 Cutoff length/sampling length, number of sampling lengths, and sampling interval λs λ...

  • Page 147: Roughness Parameters And Display Range

    9. PRODUCT SPECIFICATIONS 9.3.4 Roughness parameters and display range . 0 μ μm ( μ μ ) n . 0 μ μm ( μ μ ) n μm 2μ ( μ 9.3.5 Evaluation length e l i λ e l i e l i 9.3.6 Measurement range and resolution...

  • Page 148: Power Supply

    9.4 Power Supply ● AC adapter Rating : 9V, 500mA Supply voltage : 100V, 120V, 230V (to be specified when ordering) ● Built-in battery (Ni-H battery) Charging hours : 16 hours maximum Number of measurements per charge : 500 approx. (with full charge) Charging temperature : 5°C to 35°C Auto-sleep function...

  • Page 149: Optional Accessories

    9. PRODUCT SPECIFICATIONS 9.7 Optional Accessories SR10 Detector (Stylus tip R:10μm) No.178-391 Small hole detector (ø 4.5mm) No.178-392 Ultra-small hole detector No.178-393 Deep groove detector No.178-394 Low measuring force detector No.178-395 Support feet No.12AAA216 Nosepiece for flat surface No.12AAA217 Nosepiece for cylinder No.12AAA218 Adapter for vertical application No.12AAA219...

  • Page 150: Spc Output Specifications

    9.8 SPC Output Specifications ■ Connector pin assignment Front view Pin No. Signal name Description Ground DATA Open-collector output READY REQUEST Pull up to V (5V) 6 to 10 N.C to N.C ■ Timing chart ● [POWER/DATA] key output 20ms min 0.6s max DATA 200ms ≤...
  • Page 151 9. PRODUCT SPECIFICATIONS ● Data format Each piece of data consists of 13 hexadecimal digits, 4 bits/digit. The data is output serially, starting from the LSB (2 ) of d1 and up to the MSB (2 ) of d13. Digits All “F”...

  • Page 152: Connection Specifications With A Personal Computer

    9.9 Connection Specifications with a Personal Computer ■ Pin assignment of the connector between the SJ-201P and a personal computer Example connection: DOS/V personal computer SJ-201P side Personal computer side Modular connector, 6-pin D-SUB connector, 9-pin ■ Communication flow control and transmission/reception processing between the SJ-201P and a per- sonal computer Here, communication is performed by a hardware control method using two RTS and CTS lines.

  • Page 153: Rs-232C Communication Specifications

    9. PRODUCT SPECIFICATIONS 9.10 RS-232C Communication Specifications “EM” and “CR”, which appear in the following tables, have the following meanings: : End mark : Carriage return ■ Basic answer data ● Normal response · · · ● Abnormal response The contents of the status column shown above follows: i t a r - r i t t...
  • Page 154 ■ Control command ● Start measurement ● Interrupt measurement ● Power off 30 seconds after this command is issued the SJ-201P is turned off. ● Detector retraction ● Cancel detector retraction ■ Read command ● Basic command The contents of the sub-field column shown above follows: i t a e l i s t l...
  • Page 155 9. PRODUCT SPECIFICATIONS i t a t a t i t a i t a i t a t s i i t e t a l e t t t a t t a t t a t t a t ●...
  • Page 156 ● Return data to RDDTA** command v i t … ± ± t t i i t c t t i , t n j - t f i t : e l ● Return data to RDRES** command ± …...
  • Page 157 9. PRODUCT SPECIFICATIONS ■ Write command ● Basic command · · · The contents of the above sub-field column and *1 *2... in the data column follow: • Sub-field t l i i t a i l a i t a i s r c i l i t a...
  • Page 158 • Data *3 The contents of *99 and *98 in the above data column follow: a r t i t a i t r e i f c i r i t c “ ” . . ) t : e l •...
  • Page 159 9. PRODUCT SPECIFICATIONS • Data *8 The content of *99 in the above data column follows: - t f i f i . t h • Data *9 The content of *99 in the above data column follows: i s r ) s / ) s / •...
  • Page 160 • Data *13 The content of *99 in the above data column follows: r t - t - t i s r i t t r t - t - t • Data *14 The content of *99 in the above data column follows: •...

  • Page 161: Reference Information

    REFERENCE INFORMATION 10.1 Surface Roughness Standard 10.1.1 Evaluation according to JIS B0601-1982 ■ Standard cutoff length and evaluation length for Ra (Use the 2RC75 filter.) λ ) c (μ ) R ≤ ≤ < ■ Standard sampling length for Ry n i l (μ...

  • Page 162: Evaluation According To Jis B0601-1994

    10.1.2 Evaluation according to JIS B0601-1994 ■ Standard cutoff length and evaluation length for Ra λ ) c n i l (μ ) < ≤ ≤ < ≤ < ≤ < ≤ < ■ Standard cutoff length, sampling length and evaluation length for Rz λ...

  • Page 163: Evaluation According To Din

    10. REFERENCE INFORMATION 10.1.3 Evaluation according to DIN Shown below are the standard cutoff length, sampling length, and evaluation length for evaluation according to DIN. ■ Standard cutoff length, sampling length, and evaluation length for Ra, Rz, and Ry (DIN) from periodic roughness profile i n i λ...

  • Page 164: Evaluation According To Iso

    10.1.4 Evaluation according to ISO Shown below are the standard sampling length and evaluation length for evaluation according to ISO. ■ Standard sampling length and evaluation length for the measurement of R-parameters of periodic profiles, and RSm of periodic or non-periodic profiles n i l ≤...

  • Page 165: Evaluation According To Ansi

    10. REFERENCE INFORMATION 10.1.5 Evaluation according to ANSI Shown below are the standard cutoff length and the evaluation length for evaluation accord- ing to ANSI. ■ Standard cutoff length and evaluation length for R-parameters from periodic profiles λ ) c ≤...

  • Page 166: Assessed Profile And Applicable Filters

    10.2 Assessed Profile and Applicable Filters 10.2.1 Measured profile ■ Primary profile P A profile obtained by intersecting a surface with a plane normal to the nominal surface. It is a representation of the real profile (a profile of the real surface) obtained by a surface roughness measuring instrument.
  • Page 167 10. REFERENCE INFORMATION ■ DIN4776 profile For surfaces to be measured having deep valleys with respect to the irregularity on the surface, the position of the mean line may be calculated to the position shifted from the position where it is supposed to be for surface roughness evaluation. However, by this procedure, those negative effect can be avoided to a certain extent.
  • Page 168 4. Original input data is compensated with reference to the second mean line. TIP The filters specified in DIN4777 are used for calculating both the first and second mean lines. For information about this, refer to section 10.1.3, “Evaluation according to DIN”. 10 - 8 No.

  • Page 169: Filters

    10. REFERENCE INFORMATION 10.2.2 Filters ■ Filter types The following 3 types of filters are available on the SJ-201P. i l p i l p c i t c i t i t a i t a i t a Each of the filter characteristics will be explained below.
  • Page 170 ● PC50 (Gaussian) The transmission characteristic is approximately -11.6dB/oct and the amplitude transmit- tance at the cutoff length is 50%. The transmission characteristic is shown in figure below. λ/λc Transmission characteristic of PC50 (Gaussian) • λc Transmission characteristic : H (λ) = 1 - e λ...
  • Page 171 10. REFERENCE INFORMATION • Phase compensation filters Output waveforms passing through the general 2RC filters may be distorted due to phase deviations that vary with each wavelength. Figure shows the response of a low-pass filter to square wave input, and figure shows that of a high-pass filter.

  • Page 172: Difference Of Filter Characteristics

    10.2.3 Difference of filter characteristics • Difference in amplitude transmittance of 2RC (and PC) type at the cutoff length Both are the same type of filters, except with different cutoff lengths. The difference between the two is shown in figures. λ/λc Difference in cutoff lengths of the filters λ/λc...

  • Page 173: Amplitude Characteristic Of 2Rc And Pc50 (Gaussian) Filters

    10. REFERENCE INFORMATION 10.2.4 Amplitude characteristic of 2RC and PC50 (Gaussian) filters • About the amplitude characteristic of 2RC and PC50 (Gaussian) filters The difference in amplitude characteristics between a 2RC filter and a PC50 (Gaussian) filter is shown in figures. 2RC 75 PC50 (Gaussian) λ/λc...

  • Page 174: Mean Line Compensation

    10.3 Mean line compensation The following table shows the definition of mean line of each profile as associated with the filter. e l i t l i n i l i t a i t a e l i i t a e l i i t a t l i...

  • Page 175: Traversing Length

    10. REFERENCE INFORMATION 10.4 Traversing Length A traversing length is defined as being the evaluation length plus the approach length, pre- travel length, and post-travel length. NOTE The pre-travel length and the post-travel length will vary depending on the filter used. If the traversing length setting (Refer to “4.12 Modifying the Calibration Conditions”) is set to “No”, the traversing length is reduced by as much as the pre-travel length and the post-travel length.
  • Page 176 ● If the PC75 filter is selected ( = λc) Approach Pre-travel length length Evaluation length Post-travel length ×n 0.5mm (.02") Traversing length Normal measuring position Origin Data from the pre-travel and post-travel lengths are calculated assuming that their lengths are . ●...

  • Page 177: Definitions Of The Sj-201P Roughness Parameters

    10. REFERENCE INFORMATION 10.5 Definitions of the SJ-201P Roughness Parameters This section gives the definitions (calculation methods) of the roughness parameters that can be measured with the SJ-201P. Sampling length Evaluation length n = n x Sampling length and evaluation length Each parameter explained below is defined as calculated within a sampling length.

  • Page 178: Maximum Height Of The Profile, Ry (Jis)

    10.5.3 Maximum height of the profile, Ry (JIS) Ry (JIS) is the sum of height Yp of the highest peak from the mean line and depth Yv of the deepest valley from the mean line. Ry (JIS) = Yp + Yv 10 - 18 No.

  • Page 179: Ten-Point Height Of Irregularities, Rz (Jis)

    10. REFERENCE INFORMATION 10.5.4 Ten-point height of irregularities, Rz (JIS) Sum of the mean height of the five highest profile peaks and the mean depth of five deepest profile valleys measured from a line parallel to the mean line. ∑ ∑...

  • Page 180: Maximum Two Point Height Of The Profile, Ry (Din, Ansi)

    10.5.5 Maximum two point height of the profile, Ry (DIN, ANSI) 10.5.6 Maximum height of the profile, Rz (DIN, ISO, ANSI) Obtain the sum Zi of profile peak height Pi and profile valley depth Vi within each sampling length. The maximum value of all Zi’s over the evaluation length is defined as Ry (DIN, ANSI), and the mean value is Rz (DIN, ISO, ANSI).

  • Page 181: Mean Width Of The Profile Elements, Sm (Jis, Iso, Din)

    10. REFERENCE INFORMATION 10.5.9 Mean width of the profile elements, Sm (JIS, ISO, DIN) A portion projecting upward over the given upper count level is called a peak, and a portion projecting downward below the given lower count level is called a valley. The mean of the profile element (profile peak and the adjacent profile valley) widths within a sampling length is defined as Sm.

  • Page 182: Material Ratio Of The Profile, Mr

    10.5.11 Material ratio of the profile, mr Ratio (%) of the material length of the profile elements at a given level (slice level) to the evaluation length. Here the slice level is defined as the depth from the highest peak, and is called a “peak reference”.

  • Page 183: Mean Spacing Of Local Peaks Of The Profile, S

    10.5.13 Mean spacing of local peaks of the profile, S S is the mean spacing of adjacent local peaks. For ANSI, this S is defined over the evaluation length. ∑ ● Local peaks If an upward convex portion of an assessed profile has concavities on both sides, the highest point of the convexity is called a local peak.

  • Page 184: Material Ratio Curve Of The Profile (Abbott Firestone Curve), Bac

    10.5.14 Material ratio curve of the profile (Abbott Firestone curve), BAC A curve representing the material ratio of the profile as a function of (slice) level, where the mr values are plotted on the abscissa while the slice levels are on the ordinate. mr ( % ) 10 - 24 No.

  • Page 185: Core Roughness Depth, Rk (Depth Of The Roughness Core Profile)

    10. REFERENCE INFORMATION 10.5.15 Core roughness depth, Rk (Depth of the roughness core profile) 10.5.16 Reduced peak height, Rpk (Average height of the protruding peaks above the roughness core profile) 10.5.17 Reduced valley depth, Rvk (Average depth of the profile valleys projecting through the roughness core profile) 10.5.18 Material portion, Mr1 10.5.19 Material portion, Mr2 10.5.20 Peak area, A1...

  • Page 186: Measuring Volume Vo

    10.5.22 Measuring volume Vo Volume Vo is a value determined from the closed area (S) lower than the slice level (a) where the mr value falls at Mr2 on the BAC (material ratio curve) and upper than the BAC. (100-Mr2)× Rvk Vo = Mr2:%,Rvk: 2000...
  • Page 187 Mitutoyo Corporation 20-1, Sakado 1-chome, Takatsu-ku, Kawasaki, Kanagawa 213-0012, Japan Cable: MITUTOYO Kawasaki Printed in Japan Phone: (044)813-8230 Fax: (044)813-8231...

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