InterTest Shot PTZ-550A HD Operation & Service Manual

Inspection system

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PTZ-550A HD

Inspection System

Operation & Service Manual - EM19952

To avoid injury, read and understand documentation for each system component

prior to operation. Direct any questions about operation to InterTest at

(908) 496-8008 or service@intertest.com

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Summary of Contents for InterTest Shot PTZ-550A HD

Page 1 ® PTZ-550A HD Inspection System Operation & Service Manual - EM19952 To avoid injury, read and understand documentation for each system component prior to operation. Direct any questions about operation to InterTest at (908) 496-8008 or service@intertest.com ® ®...
Page 2: Table Of Contents
Unpacking & Inspection Assembly Operation Care & Maintenance Safety Service Records Replacing Camera Module* *4-page appendix ©2013 iShot and Intertest are registered trademarks of InterTest, Inc. Product specifications are subject to change without notice. REV 1 V-2, 5.20.16 - 2 -...
Page 3: Introduction
1.0 Introduction Congratulations for your investment in the iShot® PTZ-550A HD Camera System; InterTest’s pan, tilt and zoom visual inspection system for the world’s most challenging remote vision applications. All iShot® systems combine high resolution RVI instrumentation with precision inspection camera positioning mechanisms to cover a wide range of visual inspection needs.
Page 4: Customer Support
(908) 496-8004 or email: service@intertest.com. Refer to page 5 for InterTest’s one-year limited warranty on parts and materials. Be sure to read all warranty information, register your product on-line at www.intertest.com and save this manual for future reference.
Page 5: Warranty Information
Note: In the event that the equipment cannot be returned to InterTest, Inc., for whatever reason, the customer agrees to pay for all travel and living expenses incurred to have an InterTest, Inc. representative evaluate, assess or affect a warranty repair in the field.
Page 6: Unpacking & Inspection
Inspect all control panel knobs and switches for proper operation. If any portion of the system has suffered damage during shipment, please notify InterTest at once. Retain all packing material for use in the event that the system or system components need to be shipped in the future.
Page 7: Assembly
5.0 Assembly Equipment Placement When not in use, ensure the PTZ-550A HD Camera system remains in its carrying case for protection. When in use, the control unit should be within easy reach for an operator and within sight of the monitor. Both control box and monitor should be placed on a clear, flat surface.
Page 8: Operation
6.0 Operation A. Main Power ON/OFF B. Menu and Frame Freeze C. Shutter Speed Control D. Auto Focus/Exposure Set E. Pan & Tilt Speed Control F. Pan & Tilt Control G. Gain Control H. Iris Control I. Flood Lamp Intensity J.
Page 9 6.0 Operation Pan & Tilt Functions The pan and tilt function of the PTZ-550A HD Camera head can be controlled using the 4-way toggle switch (Figure 4.1), on the front panel of the Control Box. UP tilts the camera head up to +195 degrees from origin (Figure 4.3), DOWN tilts the camera head down to -50 degrees from origin (Figure 4.3).
Page 10 6.0 Operation Zoom & Focus Control The Zoom function of the PTZ-550A HD Camera head can be controlled using the 4-way toggle switch (J) on the front panel of the Control Box. UP zooms in on picture, DOWN zooms out on picture (Figure 5.1). To manually adjust the focus, use the 4-way toggle switch (Figure 5.1).
Page 11 6.0 Operation FIGURE 6 Lamp Intensity Control The PTZ-550A HD head uses 2 35-watt halogen lamp modules, one spot and one flood, which are installed on the top of the camera head. To adjust the intensity of the Flood Lamp, turn the Main Lamp Intensity knob (Figure 7) clockwise to brighten, and turn counter-clockwise to dim.
Page 12 6.0 Operation Camera Iris Control The iris is a physical opening within the lens that controls how much light reaches the camera sensor. In some conditions it may be beneficial to manually adjust the iris on the PTZ-550A HD Camera System. To open the iris, press UP on the Iris Control rocker switch (Figure 8), to close the iris press DOWN.
Page 13 6.0 Operation FIGURE 9 Camera Gain Control The gain electronically controls the brightness of the image. Increased gain provides a brighter picture with a more noise or graininess of the image. Decreased gain provides a dimmer picture with less noise or graininess of the image. Some application conditions might require the camera to operate with more or less gain.
Page 14 6.0 Operation 6.8 Menu Pages and Functions Accessing Menu Pages and Functions: Refer to FIGURE 2 • Press UP on MENU/EXIT (B) to enter Menu Page 1. Press UP again to enter Menu Page 2. Press UP again to enter Menu Page 3. •...
Page 15 6.0 Operation Menu Page 2: • Auto Infrared: ON/OFF: Press Focus Near/Far joystick (K) RIGHT or LEFT to toggle • Wide Dynamic: ON/OFF: Press Focus Near/Far joystick (K) RIGHT or LEFT to toggle • High Resolution: ON/OFF: Press Focus Near/Far joystick (K) RIGHT or LEFT to toggle •...
Page 16 6.0 Operation Menu Page 3: • Time Position: TOP/BOT: Press Focus Near/Far joystick (K) RIGHT or LEFT to toggle • Time ON/OFF: ON/OFF: Focus Near/Far joystick (K) RIGHT or LEFT to toggle • Hours, Minutes, Seconds, Month, Day and Year: Press Focus Near/Far joystick (K) RIGHT or LEFT to toggle •...
Page 17: Care & Maintenance
• Bundle all excess cordage to prevent snagging • To ensure long life of the PTZ-550A HD Camera System, keep system clean and free of corrosive materials. • With the exception of lamp, fuse replacements, and camera module refer all service to InterTest technicians. AC Fuse Replacements 1) Turn the power to the system to OFF using the rocker switch (Figure 2, A) on the front panel of the Control Box.
Page 18 2) Unscrew the lamp cap and remove the front piece (Figure 1, E). 3) Remove the lamp from the socket by pulling it directly outward. 4) Replace the lamp with a new one purchased through InterTest Inc. (EM142540 for the Flood Lamp, EM63004 for the Spot Lamp) 5) Inspect the O-ring for damage.
Page 19: Safety
If putting the PTZ-550A HD into a radiation environment, take all necessary and lawful precautions to care and store the hot unit after removal. Intertest Inc.’s Warranty (page 5) is void if the PTZ-550A HD is used in a radiated environment.
Page 20: Service Records
9.0 Service Records PTZ-550A HD Camera System Product: EM19952 EM Number: Serial Number: Date of Purchase: Date Service Performed REV 1 V-2, 5.20.16 - 20 -...
Page 21: Replacing Camera Module
O-Ring, Round, AS568A-016 EM142536 Purge Cap FIGURE 1. PTZ-550A HD Camera Change Drawing 1425197 Rev F, Sheet ® InterTest, Inc. 303 Route 94 Columbia, NJ 07832 EM15551 - CAMERA REPLACEMENT KIT Office: 908-496-8008 - Denotes part of kit Fax: 908-496-8004 Items 2,10, and 12 are supplied preassembled service@intertest.com...
Page 22 Work should be performed in clean, dry, work place. Figure 2. Molex connections have yellow, white & brown and red, green, blue, brown & black wires. InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 ® Office: 908-496-8008 • Fax: 908-496-8004...
Page 23 8. Insert the new module into the housing and install 2, 4-40 cap screws [item 20]. Use Blue Loctite on the mount screw threads. InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 ® Office: 908-496-8008 • Fax: 908-496-8004...
Page 24 16. Recommended practice: perform dry N2 purge. Evacuate and back fill with dry (-30 F DP) N2 Three cycles. InterTest, Inc. • 303 Route 94 • Columbia, NJ 07832 ® Office: 908-496-8008 • Fax: 908-496-8004...