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Instructions-Parts
ChemSafe™ 1590
ChemSafe™
ChemSafe™
Air - - - Operated
Air
Air
Operated Diaphragm
Operated
1.5–inch
1.5–inch high
1.5–inch
high purity
high
purity pump
purity
Not
Not approved
Not
approved
approved for
for use
for
use in in in European
use
Important Safety
Safety Instructions
Important
Important
Safety
Read all warnings and instructions in this manual. Save
instructions.
instructions.
instructions.
100 psi (0.7 MPa, 7.0 bar) Maximum Air
Supply Pressure
100 psi (0.7 MPa, 7.0 bar) Maximum
Fluid Working Pressure
Springer Pumps, LLC
Telford, PA 18969
1590
1590
Diaphragm Pump
Diaphragm
pump for
pump
for
for industrial
industrial applications.For
industrial
applications.For professional
applications.For
European
European explosive
explosive atmosphere
explosive
Instructions
Instructions
PROVEN QUALITY. LEADING TECHNOLOGY.
Tel: 866-777-6060 / Int'l: 215-949-2900
Fax: 866-777-6383 / Int'l: 215-721-1296
Pump
Pump
professional use
professional
use only.
use
atmosphere locations.
atmosphere
locations.
locations.
Save these
Save
these
these
334796B
only.
only.
shop.springerpumps.com
info@springerpumps.com
EN
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Table of Contents
Summary of Contents for Springer ChemSafe 1590
- Page 1 100 psi (0.7 MPa, 7.0 bar) Maximum Air Supply Pressure 100 psi (0.7 MPa, 7.0 bar) Maximum Fluid Working Pressure PROVEN QUALITY. LEADING TECHNOLOGY. Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296...
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Page 2: Table Of Contents
Pump Shutdown .......... 14 Technical Data ........... 31 Maintenance ............15 Graco Standard ChemSafe Pump Maintenance Schedule ......... 15 Warranty..........32 Lubrication........... 15 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... -
Page 3: Warnings
• Tighten all fluid connections before operating the equipment. • Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... - Page 4 Technical Technical Data Data Data in this and all other equipment instruction manuals. Read fluid and solvent manufacturer’s MSDSs and recommendations. 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com...
- Page 5 • Protective eyewear, and hearing protection. • Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer. 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296...
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Page 6: Configuration Number Matrix
Manifold and and Seat Seat Seat Seal Material Material Seal Seal Material PTFE PTFE Buna N PTFE UHMWPE EPDM PTFE/EPDM Overmolded 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... - Page 7 UHMWPE UHMWPE UHMWPE 24X551 24X551 24X551 24X514 24X514 24X514 bspt bspt bspt Buna Buna Buna N N N 24X515 24X515 24X515 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com...
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Page 8: Installation
Graco distributors can supply site specific suggestions to improve pump performance and reduce operating costs. 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... -
Page 9: Mount The Pump
Grounded flexible fluid supply line Mounting feet Fluid drain valve (required for your pump) Fluid shutoff valve Grounded, flexible fluid outlet line 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... -
Page 10: Ground The System
Check your system electrical continuity after the initial installation, and then set up a regular schedule for checking continuity to be sure proper grounding is maintained. 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296... -
Page 11: Air Exhaust Ventilation
Air inlet port (not visible) Container for remote air exhaust Exhaust port Muffler Grounded air exhaust hose 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... -
Page 12: Fluid Supply Line
3. Install a shutoff valve (G) in the fluid outlet line. materials. 3. For maximum suction lift (wet and dry), see Technical Data, page 31. For best results, always 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... -
Page 13: Operation
9. If you are flushing, run the pump long enough to thoroughly clean the pump and hoses. 10. Close the bleed-type master air valve. 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296... -
Page 14: Pressure Relief Procedure
1. Shut off the air supply to the pump. Pressure Relief Procedure, page 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296... -
Page 15: Maintenance
UV radiation, and vibration. Graco recommends an ambient temperature range of 60°F-80°F (15°C-25°C), with a humidity level below 65%. 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... -
Page 16: Troubleshooting
Reduce pump speed, increase suction hose diameter, or increase inlet head. Exhaust air contains fluid being Diaphragm is ruptured. Replace. pumped. 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... - Page 17 Diaphragm is damaged. Replace. Retorque. Manifold fittings are loose. Pump leaks fluid externally. Fluid covers are loose. Retorque. Diaphragms are damaged. Replace. 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com...
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Page 18: Repair
(20). 9. Remove the check balls (22), d-rings (21), and wearable seats (19) from the outlet side of each fluid cover (6). 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296... -
Page 19: Replace The Anchor Strap
1. One diaphragm (25) and strike plate (4) should screw off by hand. Slide the second diaphragm and strike plate out with the shaft (5). 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296... -
Page 20: Replace The Air Motor
(3). 7. Inspect each spool assembly (3) for worn or damaged parts. Replace each assembly as needed. 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... -
Page 21: Reassemble The Center Section
(4) and diaphragm (25), hand tight only. Do one or both spools (3) to pop or shift. not use any tools on the shaft. 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296... -
Page 22: Reassemble The Fluid Section
7. Insert a d-ring (21), check ball (22), ball retainer (20), and o-ring seal (17) on top of each wearable seat (19). 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296... - Page 23 (11) and into the fluid cover (6), and tighten only by hand for now. 15. Follow Torque Instructions, page 16. Replace all bolt covers (37). 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com...
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Page 24: Torque Instructions
Fluid Cover Cover Screws Screws Fluid Manifold Manifold Screws Screws Fluid Fluid Cover Screws Fluid Fluid Manifold Screws 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... -
Page 25: Parts
Parts Parts Parts Lubricate using PFPE grease (17G558); included in all Center and Fluid Section Rebuild kits. Follow Torque Instructions, page 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... - Page 26 17F183 SCREW, 1/4-20 x .75, 17† 17F320 SEAL, o-ring, #331; socket head PTFE 17F322 SEAL, o-ring, #246; 17F186 NUT, manifold EPDM 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com...
- Page 27 Kits, page 28, for the correct kit for your pump. ‡ Parts included in Center Section Rebuild Kit 17F136, sold separately. 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com...
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Page 28: Kits
M8 x 1 x 80 lg. Screw PTFE, Kits 17F140, 17G053, #246 O-ring 17G054 Cap Plug UHMW, Kits 17F142, 17F143, Baffle Spacer 17F145 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... -
Page 29: Dimensions
D D D 15.5 in. 39.3 cm J J J 9.1 in. 23.1 cm E E E 13.1 in. 33.2 cm 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... -
Page 30: Performance Charts
(151) (189) (227) (265) (303) (341) (378) Fluid Fluid Fluid Flow Flow Flow — — — gpm gpm (lpm) (lpm) (lpm) 334796B Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com... -
Page 31: Technical Data
Technical Data Technical Data Data Technical Technical Data ChemSafe 1590 1590 Diaphragm Diaphragm Pump Pump ChemSafe ChemSafe 1590 Diaphragm Pump Metric Metric Metric Maximum fluid working pressure 100 psi 0.69 MPa, 6.9 bar Minimum air startup pressure 30 psi 0.21 MPa, 2.1 bar Fluid inlet and outlet size 1 1/2 in. -
Page 32: Warranty
ISO ISO 9001. 9001. 9001. www.graco.com Revision B, June 2015 Springer Pumps, LLC Tel: 866-777-6060 / Int'l: 215-949-2900 shop.springerpumps.com Telford, PA 18969 Fax: 866-777-6383 / Int'l: 215-721-1296 info@springerpumps.com...
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