Table of contents Table of contents ......................... 3 List of figures ..........................5 List of tables ..........................6 Preface ..........................7 Basic notes ........................7 Warranty ........................7 Copyright ........................8 Our address ......................... 8 Safety notes ......................... 9 Safety provisions and cautionary measures ............... 9 Symbol and notice explanation in the text of these instructions .......
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0 Table of contents Working with the machine ..................21 Setting up the machine (height and width settings) ..........23 Setting up the transverse cleaning sensors .............. 24 Setting the Press-on Pressure of the Transverse Cleaning ........25 Setting the pressure pre-tension ................25 Switching off the machine..................
Total list mechanical spare and wear parts ............... 54 general mechanical spare and wear parts ..............64 Mechanical spare and wear parts drive beam ............67 Mechanical spare and wear parts transverse cleaning ..........69 Mechanical spare and wear parts side cleaning ............71 Mechanical spare and wear parts cover cleaning .............
0 List of tables Figure 5.14 Manual operation pages 305, 306................30 Figure 5.15 Element in system ....................31 Figure 5.16 Display and colours in the operating panel ............. 32 Figure 5.17 Operating panel page 501 ..................33 Figure 6.1 Replacing the cross-cleaning brush and disassembly brush package ..... 36 Figure 6.2 Changing the side brush ...................
Improper assembly, commissioning, operation and maintenance/servicing of the ma- chine Maintenance and servicing by staff not authorised by Schwarz GmbH Operation of the machine with defective safety devices or improperly applied or non- functional safety and protection devices ...
1 Preface 1.3 Copyright The copyright in these operating instructions remains with the company Schwarz GmbH. These operating instructions are intended for the operator and his staff only. These operating instructions must not be reproduced, distributed or passed on to any third parties wholly or in part without our approval.
2.1 Safety provisions and cautionary measures Safety notes 2.1 Safety provisions and cautionary measures Obligation of the operator: The operator commits to only letting persons work on this machine who are at least 18 years old, who are familiar with the provisions on work safety and accident prevention ...
2 Safety notes 2.2 Symbol and notice explanation in the text of these instruc- tions Observe the safety notes in the text. They are always placed in front of the corresponding activity to warn you in time. Possible dangers when working with and at the machine are marked as follows in the text: Personal injury: DANGER! designates a directly threatening danger.
2.3 Safety notes at the machine 2.3 Safety notes at the machine Icons are applied to the machine at the respective danger position to inform you of possible dan- gers. The icons have the following meaning: Dangers from electrical voltage. Touching may cause electrical shock or burns.
2 Safety notes 2.4 General safety notes The machine may cause danger to persons or property damage if it is operated or serviced im- properly, other than intended or by persons not trained for it. The operator must ensure that only staff who is accordingly qualified and authorised work at this machine.
2.6 Dangers from electrical energy 2.6 Dangers from electrical energy Dangers from electrical voltage. Touching may cause electrical shock or burns. Power down and secure against reactivation. If the power supply is not interrupted (main switch), no maintenance work must be performed at the components.
2 Safety notes 2.9 Repairs When the machine must be ready for operation during repairs, special caution is required. In the area of moving parts. Crushing of limbs. Shut down machine before service work. In the area of the transport rollers. Limbs may be pulled in and crushing may result.
3.1 Working notes Working method, purpose 3.1 Working notes Usual progress of a work step The frame formwork cleaner SB10B is designed for cleaning frame formwork. Loading the frame formwork cleaner with a frame formwork. Fully automatic cleaning.
4 Technical information Technical information 4.1 Technical data Drives: Electrical drive total 31 KW 400 V / 50 Hz Protection of the supply Emission values (sound): Idle 59 dB(A) Work step approx. 83 dB(A) Dimensions: Height 2300 mm Length 3800 mm Width 3900 mm Adjustment area:...
4.2 Transport and storage of the machine 4.2 Transport and storage of the machine The cleaning machine can be loaded onto a truck trailer with a front stacker after the correspond- ing disassembly of the machine segments. When transporting or storing, the machine must be secured against inadvertent slipping with suit- able attachment means.
4 Technical information 4.4 Deduster setup and commissioning Type of deduster: PF-Jet 9000 The place of setup of the deduster must be selected to warrant proper stance on firm underground. When setting up, observe the extraction connection. Set up the deduster with a crane at the transport eyelets intended for this. ...
4.7 Commissioning 4.7 Commissioning Preparation: Suitable power supply to the machine must be ensured. Switching on: To switch the machine on, turn the main switch to the 1-ON position. Now operate the EMERGENCY OFF RESET button at the control cabinet. ...
5.2 Switching on and starting the machine 5.2 Switching on and starting the machine Switching on: The machine is switched on via the main switch at the control cabinet on the right side. To switch the machine on, turn the main switch to the 1-ON position. ...
5 Operation Now the formwork is pushed against the inner stop bolt. The frame formwork is now picked up and fully automatically transported into the sys- tem and cleaned there. Remove the cleaned frame formwork from the outlet roller table after cleaning. ...
5.4 Setting up the machine (height and width settings) 5.4 Setting up the machine (height and width settings) Switch on the machine. The system fully-automatically adjusts in weight and height to the frame formwork to be cleaned. Setting the pressure pre-tension of the width setting (see page 25) ...
5 Operation Abbildung 5.4 Einstellung Belagreinigung Figure 5.13 Manual operation pages 301, 302 Figure 5.13 5.5 Setting up the transverse cleaning sensors The following setting work must only be performed with a new brush. Bring the machine to a standstill. ...
5.6 Setting the Press-on Pressure of the Transverse Cleaning Figure 5.6 Menu page "400 Target values" 5.6 Setting the Press-on Pressure of the Transverse Cleaning The pressure of the transverse-cleaning brush to the front or rear edge of the formwork element can be adjusted via the operating panel (see Figure 5.6, page 25).
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5 Operation The main switch on the right of the control cabinet also has the function of an EMERGENCY OFF switch. Turning it to the OFF position will shut down the machine at once and power down the machine. Regarding recommissioning of the machine, see commissioning, page 19.
5 Operation 5.10.1 Information pages: Call via symbol "18" at the operating panel. This contains information on the: Total operating hours Operating hours until the next service interval Day counter: Formwork elements number and areas with reset function ...
5.10 Menu structure of the operating panel Conditions of the sensors and switching outputs of the PLC. They can be used for diagnosis if necessary. Figure 5.11 Settings pages 403, 404 Figure 5.12 Settings pages 405, 406...
5 Operation 5.10.3 Manual operation: Once manual mode (symbol "9") has been selected, the different menu pages of the individual functions can be selected with the forward browsing icon "13". Side brush rotation and supply, left/right, switch ON/OFF in pairs for automatic mode ...
5.11 Functions via the operating panel 5.11 Functions via the operating panel 5.11.1 Reference run: The width measurement should be inspected at regular intervals. Ex works, the difference across the width is +/-3 mm from the display in the operating panel to the measured width between the transport rollers.
5 Operation 5.11.4 Reversing request If subsequent cleaning of an element is required or for setting work, the SB10B offers the option to reverse the formwork elements. The requirement of reversing is tripped with the symbol "15)") Reversing request" (see page ).
5.11 Functions via the operating panel 5.11.6 Login settings, service pages A code is required for calling the setting pages (menu pages 400-406) and for resetting the day counter (menu page 101). Pushing the symbol "Settings" or the symbol "Reset" opens a window for entering the code.
6 Maintenance and care Maintenance and care 6.1 Maintenance notes Maintenance and service work must only be performed by trained, instructed and charged staff. Turn the main switch to 0-OFF and secure it against unauthorised reactivation. Only genuine spare parts must be used. 6.2 Maintenance plan The measures marked "(E)"...
6 Maintenance and care 6.3 Changing the transverse cleaning brush Free transverse cleaning carriage if required to permit easier change of the brush. Power down the machine and secure it against reactivation. The brush package can now be removed entirely from the motor shaft by loosening the hexagon socket screw "A"...
6.4 Changing the side brushes 6.4 Changing the side brushes Move the brush to be changed all the way outwards and the other one inwards. Power down the machine and secure it against reactivation. Use an open-faced wrench (SW 19) to loosen the lower arresting screws "B" at the swivel shaft of the brush motor and swivel the entire side brush inwards (towards the other brush).
6 Maintenance and care 6.5 Changing the disc brushes Power down the machine and secure it against reactivation. Move a suitable frame formwork below the brushes. Loosen the screws at the protective sheet of the brushes and remove it. ...
6.6 Changing the infeed rollers, drive chains and chain wheels 6.6 Changing the infeed rollers, drive chains and chain wheels Infeed rollers Power down the machine and secure it against reactivation. To replace the infeed rollers, loosen the screw "A" and remove it. ...
6 Maintenance and care 6.7 Lubrication points Lubrication nipple A at the swivel shafts. 2 on either side of the machine. Lubrication nipple B at the stop bolts. Lubrication instructions Power down the machine and secure it against reactivation. ...
This machine is not subject to any special maintenance. 6.9 Deduster maintenance Third-party documentation: See operating instructions deduster, model PF-Jet 9000. Before any maintenance work, switch off the main switch at the SB10B in order to power down the deduster. Attention! The device must not be used to extract any flammable and explosive dusts.
- operate emergency off Control - unlock emergency off button switch - switching off the machine - switching on - frequency converter - check (E) - PLC - check (Schwarz GmbH) The measures marked "(E)" must only be performed by an electrician...
7 Interference and remedies 7.3 Side cleaning The measures marked "(E)" must only be performed by an electrician Table 7.3 Side cleaning - measures at faults No side cleaning Error Cause Remedies No power - motor protection tripped - check cause (E) - control defective - check (E) - connections...
- adjustment via height setting from the Brush - setting too high outside - brush worn - replace Control - switching points - check (Schwarz GmbH) - PLC - check (Schwarz GmbH) Cover cleaning too strong or too weak Error Cause Remedies Brush...
7 Interference and remedies 7.5 Notes on troubleshooting for the electrician Procedure during troubleshooting: Voltage measurement at the main switch Input L1-L2-L3 approx. 400V Output L1-L2-L3 approx. 400V Voltage measurement at a motor protection switch input approx. 400V ...
8 Spare parts and circuit diagrams 8.2 Total list mechanical spare and wear parts When placing the order, please indicate item number and machine number. Schwarz GmbH Phone : 0049 7651/5770 Engineering Fax: 0049 7651/3770 Freiburgerstr. 3b Email: mail@schalungsreiniger.de 79822 Titisee-Neustadt Homepage: www.schalungsreiniger.de...
8.2 Total list mechanical spare and wear parts Item no.002 002 Motor Rotation Side cleaning Output = 3kW Turns = 1400/min Item no.005 014 Sprocket Transverse drive Chain deflection Inner diameter = Ø32 Number of teeth = Z18 Item no.005 030 Double sprocket Transport Drive beam...
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8 Spare parts and circuit diagrams Item no.007 062 Roller chain f. drive shaft Width adjustment Width adjustment 5/8" x 3/8" Length = 600 Item no.008 004 Tension spring Side cleaning Ø45x85 Wire diameter = Ø7 Item no.008 006 Pressure spring Transverse cleaning Press-on damping Ø30x70...
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8.2 Total list mechanical spare and wear parts Item no.011 052 Pedestal bearing UCP 206 Ø 30 Width adjustment Inner diameter = Ø30 Item no.011 101 Deep-groove ball bearing Outer diameter = Ø32 Inner diameter = Ø12 Item no.011 107 Deep-groove ball bearing Transport Drive roller...
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8 Spare parts and circuit diagrams Drive shaft – drive box Item no.012 046 Transport 2x on motor axis Ø30x375 Item no.012 047 Gear shaft for drive box Transport Drive box Ø30x235.4 Axis for support roller – drive box Item no.012 050 Transport Matching Item no.014 401 Drive box...
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8.2 Total list mechanical spare and wear parts Item no.014 080 Roller carriage screw M12x160 Item no.014 081 Roller carriage axis Ø12x110 Item no.014 082 Roller carriage Transverse cleaning Item no.014 085 Spacer ring Width adjustment Outer diameter = Ø20 Rear support Inner diameter = Ø12.5 Length = 12.5...
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8 Spare parts and circuit diagrams Item no.014 217 Nut box Side cleaning Supply Item no.014 218 Extraction hood for transverse Transverse cleaning cleaning Item no.014 219 Protective hood for brushes right Side cleaning Right side Item no.014 220 Protective hood for brushes left Side cleaning Left side Ø80x30...
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8.2 Total list mechanical spare and wear parts Item no.017 002 Cylinder head screw for brush Transverse cleaning shaft Side cleaning M10x130 Item no.017 006 Transverse cleaning for transverse cleaning and left Side cleaning side cleaning Brush shaft Right thread Item no.017 007 Side cleaning for right side cleaning...
8 Spare parts and circuit diagrams 8.3 general mechanical spare and wear parts When placing the order, please indicate item number and machine number. Schwarz GmbH Phone : 0049 7651/5770 Engineering Fax: 0049 7651/3770 Freiburgerstr. 3b Email: mail@schalungsreiniger.de 79822 Titisee-Neustadt Homepage: www.schalungsreiniger.de...
8.6 Mechanical spare and wear parts side cleaning 8.6 Mechanical spare and wear parts side cleaning When placing the order, please indicate item number and machine number. Schwarz GmbH Phone : 0049 7651/5770 Engineering Fax: 0049 7651/3770 Freiburgerstr. 3b Email: mail@schalungsreiniger.de...
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8 Spare parts and circuit diagrams Item no.014 155 Spring holder L+R Side cleaning Item no.014 217 Nut box Side cleaning Supply Item no.014 216 Swivel shaft Side cleaning Ø40x450 Item no.014 219 Protective hood for brushes right Side cleaning Right side Item no.014 220 Protective hood for brushes left...
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8.6 Mechanical spare and wear parts side cleaning Item no.017 007 Side cleaning for right side cleaning Brush shaft Left thread Item no.018 001 Scraper plate left/right Side cleaning 150mm Set = 6 pieces Item no.018 056 Scraper box, right Side cleaning Right machine side Item no.018 057...
10.1 EC declaration of conformity 10 EC declaration of conformity 10.1 EC declaration of conformity See supplement...
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This declaration loses its validity in case of changes to the machine that are not coordinated with us. We hereby declare that the build of: SB10B 5253 Machine number: corresponds to the following relevant provisions:...
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