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Summary of Contents for GMTCNT GMD Series
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HATA KODLARI Açıklama Anlık Aşırı Akım Yüksek Gerilim Alçak Gerilim Giriş Faz Kaybı Çıkış Faz Kaybı Yüksek Sıcaklık Motor Koruma Frenleme Drenci Sıcaklık Yüksek Motor Aşırı Yük Inverter Aşırı Yük Hafıza Hatası Tuş Takımı Haberleşme Hatası CPU Hata Operasyon Koruma Tune Hatası...
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MOTOR İŞLETİM PARAMETRELERİ TEMEL PARAMETRE AYARLARI Açıklama Açıklama Motor Gücü Frekans Kaynağı Seçimi Motor Akımı 0: Tuş Takımındaki Ok Butonları Auto-Tune 1: Gerilim Giriş Terminali [12] (0 - +10 VDC) 0: Aktif Değil 2: Akım Giriş Terminali [C1] (4 - 20 mA DC) 1: Motor Durur iken Auto-Tune 3: Akım ve Gerilim Giriş...
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GMTCNT Instruction Manual Compact Inverter GMD Series Three-phase 200 V series: GMD-00040 to 00150L… Three-phase 400 V series: GMD-00040 to 00150H… Single-phase 200 V series: GMD-00040 to 00220S… Thank you for purchasing our series of inverters. • This product is designed to drive a three-phase induction motor and three-phase permanent magnet synchronous motor.
Table of Contents Preface ............. 3 Chapter 5 FUNCTION CODES ......5-1 „ Safety precautions..........4 5.1 Function Code Tables ........5-1 Chapter 1 BEFORE USING THE INVERTER..1-1 Chapter 6 TROUBLESHOOTING ......6-1 1.1 Acceptance Inspection ......1-1 6.1 If an Alarm Code Appears on the LED Monitor ............6-1 1.2 External Views...........
As our measure, it is recommended that DC reactors (DCRs) authorized in this manual be con- nected to the series of inverters. When using DCRs not authorized in this manual, however, consult your GMTCNT representative for the detailed specifications.
„ Safety precautions Read this manual thoroughly before proceeding with installation, connections (wiring), operation, or maintenance and inspection. Ensure you have sound knowledge of the device and familiarize yourself with all safety information and precautions before proceeding to operate the inverter. Safety precautions are classified into the following two categories in this manual.
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• Do not support the inverter by its terminal block cover during transportation. Doing so could cause a drop of the inverter and injuries. • Prevent lint, paper fibers, sawdust, dust, metallic chips, or other foreign materials from getting into the inverter or from accumulating on the heat sink. Otherwise, a fire or an accident might result.
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• Generally, control signal wires are not reinforced insulation. If they accidentally touch any of live parts in the main circuit, their insulation coat may break for any reasons. In such a case, an extremely high voltage may be applied to the signal lines. Make a complete remedy to protect the signal line from contacting any hot high voltage lines.
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• If you enable the "restart mode after momentary power failure" (Function code F14 = 4 or 5), then the inverter automatically restarts running the motor when the power is recovered. (Design the machinery or equipment so that human safety is ensured after restarting.) •...
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Disposal • Handle the inverter as an industrial waste when disposing of it. Otherwise injuries could occur. Others • Never attempt to modify the inverter. Doing so could cause electric shock or injuries. GENERAL PRECAUTIONS Drawings in this manual may be illustrated without covers or safety shields for explanation of detail parts.
Chapter 1 BEFORE USING THE INVERTER 1.1 Acceptance Inspection Unpack the package and check that: (1) An inverter and instruction manual (this manual) are contained in the package. (2) The inverter has not been damaged during transportation—there should be no dents or parts missing.
1.2 External Views (1) External views Control circuit terminal block cover Sub nameplate Keypad Main circuit terminal block cover Main nameplate Main nameplate Control circuit terminal bock cover Figure 1.2 External Views of (2) Wiring section Barrier for the RS-485 communications port* Control signal cable port...
Chapter 2 MOUNTING AND WIRING OF THE INVERTER 2.1 Operating Environment Install the inverter in an environment that satisfies the requirements listed in Table 2.1. Table 2.2 Output Current Derating Factor in Table 2.1 Environmental Requirements Relation to Altitude Item Specifications Output current Altitude...
When mounting two or more inverters When mounting two or more inverters in the same unit or panel, basically lay them out side by side. As long as the ambient temperature is 40°C or lower, inverters can be mounted side by side without any clearance between them.
2.3.2 Terminal arrangement and screw specifications The figures below show the arrangement of the main and control circuit terminals which differs according to inverter type. The two terminals prepared for grounding, which are indicated by the symbol G in Figures A to D, make no distinction between the power supply side (primary circuit) and the motor side (secondary circuit).
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Table 2.3 Main Circuit Terminals(continued) Power Nominal ap- Tightening Terminal supply plied motor Inverter type torque Refer to: screw size (N·m) voltage (kW) Figure E GMD-00550L Three- GMD-00750L phase GMD-01100L Figure F 200 V GMD-01500L Figure E GMD-00550H Three- GMD-00750H phase Figure B GMD-01100H...
(2) Arrangement of the control circuit terminals (common to all models) FW D Screw size: M 2 Tightening torque: 0.2 N•m Screw size: M 2.5 Tightening torque: 0.4 N•m Table 2.4 Control Circuit Terminals Ferrule terminal* Bared wire Opening dimension in Screwdriver length Terminal...
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Table 2.6 Recommended Wire Sizes Recommended wire size (mm Main circuit Nomi- Main circuit power input applied Inverter type [L1/R, L2/S, L3/T] [L1/L, Braking Control Inverter motor L2/N] Grounding [ resistor circuit output (kW) [P1, P (+)] [P (+), DB] [U, V, W] w/ DCR w/o DCR...
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Table 2.6 Recommended Wire Sizes(continued) Recommended wire size (mm Main circuit Nomi- Main circuit power input applied Inverter type [L1/R, L2/S, L3/T] [L1/L, Braking Control Inverter motor L2/N] Grounding [ resistor circuit output (kW) [P1, P (+)] [P (+), DB] [U, V, W] w/ DCR w/o DCR...
2.3.4 Wiring precautions Follow the rules below when performing wiring for the inverter. (1) Make sure that the source voltage is within the rated voltage range specified on the nameplate. (2) Be sure to connect the power wires to the main circuit power input terminals L1/R, L2/S and L3/T (for three-phase voltage input) or L1/L and L2/N (for single-phase voltage input) of the inverter.
2.3.5 Wiring for main circuit terminals and grounding terminals Follow the procedure below. Figure 2.3 illustrates the wiring procedure with peripheral equipment. Wiring procedure Grounding terminal Inverter output terminals (U, V, and W) and grounding terminal DC reactor connection terminals (P1 and P(+))* Braking resistor connection terminals (P(+) and DB)* DC link bus terminals (P(+) and N(-))* Main circuit power input terminals (L1/R, L2/S and L3/T) or (L1/L and L2/N)
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The wiring procedure for the GMD-00075L is given below as an example. For other inverter types, perform wiring in accordance with their individual terminal arrangement. (Refer to page 2-3.) Grounding terminal ( Be sure to ground either of the two grounding terminals for safety and noise reduction. It is stipulated by the Electric Facility Technical Standard that all metal frames of electrical equipment must be grounded to avoid electric shock, fire and other disasters.
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Driving 400 V series motor • If a thermal relay is installed in the path between the inverter and the motor to protect the motor from overheating, the thermal relay may malfunction even with a wiring length shorter than 50 m. In this situation, add an output circuit filter (option) or lower the carrier frequency (Function code F26: Motor sound (Carrier frequency)).
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DC link bus terminals, P (+) and N (-) These are provided for the DC link bus powered system. Connect these terminals with terminals P(+) and N (-) of other inverters. Consult your GMTCNT representative if these terminals are to be used.
Main circuit power input terminals, L1/R, L2/S, and L3/T (for three-phase voltage input) or L1/L and L2/N (for single-phase voltage input) 1) For safety, make sure that the molded case circuit breaker (MCCB) or magnetic contactor (MC) is turned off before wiring the main circuit power input terminals. 2) Connect the main circuit power supply wires (L1/R, L2/S and L3/T or L1/L and L2/N) to the input terminals of the inverter via an MCCB or residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB)*, and MC if necessary.
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Table 2.8 Symbols, Names and Functions of the Control Circuit Terminals Symbol Name Functions [13] Power Power supply (+10 VDC) for an external frequency command potentiometer supply for (Potentiometer: 1 to 5 kΩ) potenti- A potentiometer of 1/2 W rating or more should be connected ometer Allowable maximum output current: 10mA.
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Table 2.8 Symbols, Names and Functions of the Control Circuit Terminals (Continued) Symbol Name Functions - These low level analog signals are especially susceptible to the external noise effects. Route the wiring as short as possible (within 20 m) and use shielded wires. In principle, ground the shielded sheath of wires;...
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Table 2.8 Symbols, Names and Functions of the Control Circuit Terminals (Continued) Symbol Name Functions [X1] Digital (1) The various signals such as "Coast to a stop," "Enable external alarm input 1 trip," and "Select multistep frequency" can be assigned to terminals [X1] to [X3], [FWD] and [REV] by setting function codes E01 to E03, E98, and [X2] Digital...
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Table 2.8 Symbols, Names and Functions of the Control Circuit Terminals (Continued) Symbol Name Functions „ Using a relay contact to turn [X1], [X2], [X3], [FWD] or [REV] ON or OFF Figure 2.7 shows two examples of a circuit that uses a relay contact to turn control signal input [X1], [X2], [X3], [FWD] or [REV] ON or OFF.
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Table 2.8 Symbols, Names and Functions of the Control Circuit Terminals (Continued) Symbol Name Functions The monitor signal for analog DC voltage (0 to +10 VDC) is output. The [FMA] Analog signal functions can be selected from the following with function code F31. monitor - Output frequency (before slip compensation) - Output frequency (after slip compensation)
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Table 2.8 Symbols, Names and Functions of the Control Circuit Terminals (Continued) Symbol Name Functions „ Connecting programmable controller (PLC) to terminal [Y1] Figure 2.9 shows two examples of circuit connection between the transistor output of the inverter’s control circuit and a PLC. In example (a), the input circuit of the PLC serves as a sink for the control circuit, whereas in example (b), it serves as a source for the control circuit.
- Route the wiring of the control terminals as far from the wiring of the main circuit as possible. Otherwise electric noise may cause malfunctions. - Fix the control circuit wires inside the inverter to keep them away from the live parts of the main circuit (such as the terminal block of the main circuit).
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Figure 2.11 shows the locations of jumper switches and the RJ-45 connector. ① SINK SOURCE (Factory default for all inverter types) ② (Factory default for all inverter types) ③ RJ-45 connector Figure 2.11 Locations of Jumper Switches and RJ-45 Connector 2-19...
Chapter 3 OPERATION USING THE KEYPAD 3.1 Names and Functions of Keypad Components 7-segment Program/Reset key LED monitor RUN key Potentiometer As shown in the figure at right, the keypad consists of a four-digit 7-segment LED monitor, a potenti- ometer (POT), and six keys. The keypad allows you to start and stop the motor, monitor running status, configure the function code...
„ Simultaneous keying Simultaneous keying means pressing two keys at the same time (expressed by "+"). FRENIC-Mini supports simultaneous keying as listed below. (For example, the expression " keys" stands for pressing the key while holding down the key.) Table 3.2 Simultaneous Keying Operation mode Simultaneous keying Used to:...
Chapter 4 RUNNING THE MOTOR 4.1 Test Run 4.1.1 Checking prior to powering on Check the following prior to powering on the inverter. (1) Check the wiring to the power input terminals (L1/R, L2/S and L3/T or L1/L and L2/N) and inverter output terminals (U, V and W).
4.1.3 Preparation before a test run--Configuring function code data Before running the motor, configure function code data specified in Table 4.1 in accordance with the motor ratings and your system design values. The motor ratings are printed on the nameplate of the motor. For your system design values, ask system designers about them. •...
4.1.4 Test run If the user configures the function codes wrongly without completely understanding this Instruction Manual and the FRENIC-Mini User's Manual, the motor may rotate with a torque or at a speed not permitted for the machine. Accident or injury may result. Follow the descriptions given in Section 4.1.1 "Checking prior to powering on"...
Chapter 5 FUNCTION CODES 5.1 Function Code Tables Function codes enable the series of inverters to be set up to match your system requirements. Each function code consists of a 3-letter alphanumeric string. The first letter is an alphabet that identifies its group and the following two letters are numerals that identify each individual code in the group.
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It is recommended that you set up those function codes which are not subject to the Copy operation individually using Menu #1 "Data setting" as necessary. Refer to the Remote Keypad Instruction Manual (INR-SI47-0843-E) for details. „ Using negative logic for programmable I/O terminals The negative logic signaling system can be used for digital input terminals and transistor output terminals by setting the function code data specifying the properties for those terminals.
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Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running – – Operation Method 0: RUN/STOP keys on keypad (Motor rotational direction specified by terminal command FWD/REV) 1: Terminal command FWD or REV 2: RUN/STOP keys on keypad (forward) 3: RUN/STOP keys on keypad (reverse) Maximum Frequency 1 25.0 to 400.0...
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(F codes continued) Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running Bias -100.00 to 100.00 *2 0.01 0.00 (Frequency command 1) DC Braking 1 0.0 to 60.0 (Braking starting frequency) (Braking level) 0 to 100 (Braking time) 0.00 (Disable), 0.01 to 30.00 0.01...
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(F codes continued) Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running – – Current Limiter Disable (No current limiter works.) (Mode selection) Enable at constant speed (Disable during ACC/DEC) Enable during ACC/constant speed operation (Level) 3.7 kW or below...
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E codes: Extension Terminal Functions Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running – – Terminal [X1] Function Selecting function code data assigns the corresponding function to terminals [X1] to [X3] as listed below. –...
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(E codes continued) Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running – – Terminal [Y1] Function Selecting function code data assigns the corresponding function to terminals [Y1] and – – Terminal [30A/B/C] [30A/B/C] as listed below. Function 0 (1000): Inverter running (RUN)
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(E codes continued) Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running Current Detection 2 0.00 (Disable), 0.01 to 100.0 0.01 Table (Level) Current value of 1 to 200% of the inverter rated current (Timer) 0.01 to 600.00 *2 0.01...
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(E codes continued) Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running – Built-in Potentiometer 0: None (Function selection) 1: Auxiliary frequency command 1 2: Auxiliary frequency command 2 3: PID process command 1 –...
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C codes: Control Functions Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running Jump Frequency 1 0.0 to 400.0 (Hysteresis width) 0.0 to 30.0 Multistep Frequency 1 0.00 to 400.00 *2 0.01 0.00 0.00 0.00 0.00 0.00...
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(C codes continued) Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running Jump Frequency 4 0.0 to 400.0 – Digital Reference 0.00 to 400.00 0.01 0.00 Frequency P codes: Motor 1 Parameters Change Incre- Data Default Code...
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(P codes continued) Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running Permanent magnet 0 (Disable PMSM), synchronous motor *1 80 to 240 (for 200 V class series) (Induced voltage) 160 to 500 (for 400 V class series) (Reference current at 10 to 200 starting)
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H codes: High Performance Functions Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running – – Data Initialization 0: Disable initialization 1: Initialize all function code data to the factory defaults 2: Initialize motor 1 parameters 3: Initialize motor 2 parameters Auto-reset (Times)
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(H codes continued) Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running Non-linear V/f Pattern 1 0.0 (Cancel), 0.1 to 400.0 (Frequency) (Voltage) 0 to 240: Output an AVR-controlled voltage ACE:0 (for 200 V class series) U: 230/ 0 to 500: Output an AVR-controlled voltage (for 400 V class series)
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(H codes continued) Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running – – Electronic Thermal 0: Disable Overload Protection for 1: Enable Motor (Data retention) PID Feedback Wire 0.0: Disable alarm detection Break Detection 0.1 to 60.0: After the specified time, cause (Terminal [C1]) alarm...
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A codes: Motor 2 Parameters Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running Maximum Frequency 2 25.0 to 400.0 ACU:60.0 E:50.0 Base Frequency 2 25.0 to 400.0 AU:60.0 CE:50.0 Rated Voltage at Base 0: Output a voltage in proportion to input ACE:0 Frequency 2...
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(A codes continued) Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running – – Motor 2 (Auto-tuning) 0: Disable 1: Tune when the motor stops (%R1 and %X) 2: Tune when the motor is rotating under V/f control (%R1, %X, no-load current, slip freq.) (No-load current)
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J codes: Application Functions Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running – – PID Control 0: Disable (Mode selection) 1: Enable (Process control, normal operation) 2: Enable (Process control, inverse operation) – –...
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y codes: Link Functions Change Incre- Data Default Code Name Data setting range Unit when ment copying setting running RS-485 Communication 1 – (Station address) 1 to 255 – – 0: Immediately trip with alarm er8 (Communications error processing) 1: Trip with alarm er8 after running for the period specified by timer y03 2: Retry during the period specified by timer y03.
Chapter 6 TROUBLESHOOTING 6.1 If an Alarm Code Appears on the LED Monitor „ Quick reference table of alarm codes Alarm Alarm Name Name code code Braking resistor overheated Motor 1 overload Instantaneous overcurrent Motor 2 overload Inverter overload Memory error Overvoltage Keypad communications error CPU error...
6.2 If an Abnormal Pattern Appears on the LED Monitor while No Alarm Code is Displayed – – – – (center bar) appears [ 1 ] A center bar (– – – –) has appeared on the LED monitor. Problem Possible Causes What to Check and Suggested Measures (1) When the PID command...
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[ 3 ] appears Problem Parentheses ( ) appeared on the LED monitor during speed monitoring on the keypad. Possible Causes What to Check and Suggested Measures (1) The display data Check whether the product of the output frequency and the display overflows the LED coefficient (E50) exceeds 9999.
Chapter 7 MAINTENANCE AND INSPECTION Perform daily and periodic inspection to avoid trouble and keep reliable operation of the inverter for a long time. W hen performing inspections, follow the instructions given in this chapter. • Before proceeding to the maintenance and inspection, turn OFF the power and wait at least five minutes.
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Table 7.1 List of Periodic Inspections (Continued) Check part Check item How to inspect Evaluation criteria 1) Check that the display is clear. 1), 2) 1), 2) Keypad 2) Check that there is no missing part Visual inspection The display can in the displayed characters.
Table 7.1 List of Periodic Inspections (Continued) Check part Check item How to inspect Evaluation criteria 1) Check for chatters during 1) Hearing 1), 2) Magnetic operation. inspection contactor No abnormalities and relay 2) Check for rough contacts. 2) Visual inspection 1) Check for loose screws and 1) Retighten.
2) However, in cases where the use environment, conditions of use, use frequency and times used, etc., have an effect on product life, this warranty period may not apply. 3) Furthermore, the warranty period for parts restored by GMTCNT's Service Department is ''6 months from the date that repairs are completed.''...
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The breakdown was caused by the product other than the purchased or delivered GMTCNT's product. The breakdown was caused by the product other than GMTCNT's product, such as the customer's equipment or software design, etc. Concerning the GMTCNT's programmable products, the breakdown was caused by a program other than a program supplied by this company, or the results from using such a program.
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[ 3 ] Repair period after production stop, spare parts supply period (holding period) Concerning models (products) which have gone out of production, this company will perform repairs for a period of 7 years after production stop, counting from the month and year when the production stop occurs.
8.1.2 Three-phase 400 V class series Item Specifications 0.75 Type (GMD-_ _ _ _ H…) Applicable motor rating (kW) 0.75 Rated capacity (kVA) Rated voltage (V) *3 Three-phase, 380 to 480 V (with AVR function) Rated current (A) 150% of rated output current for 1 min or 200% of rated output current for 0.5 s (for the rated current given in parentheses) Overload capability Rated frequency (Hz)
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8.1.2 Three-phase 400 V class series Item Specifications Type (GMD-_ _ _ _ H…) Applicable motor rating (kW) Rated capacity (kVA) Rated voltage (V) *3 Three-phase, 380 to 480 V (with AVR function) 13.0 18.0 24.0 30.0 Rated current (A) 150% of rated output current for 1 min or 200% of rated output current for 0.5 s (for the rated current given in parentheses) Overload capability...
8.1.3 Single-phase 200 V class series Item Specifications 0.75 Type (GMD_ _ _ _ H…) Applicable motor rating (kW) 0.75 Rated capacity (kVA) Rated voltage (V) *3 Three-phase, 200 to 240 V (with AVR function) 3.0 (2.5) 5.0 (4.2) 8.0 (7.0) 11.0 (10.0) Rated current (A) *4 150% of rated output current for 1 min or 200% of rated output current...
8.2 Terminal Specifications 8.2.1 Terminal functions For details about the main and control circuit terminals, refer to Chapter 2, Section 2.3.5 and Section 2.3.6 (Table 2.8), respectively. 8.2.2 Connection diagram in operation by external signal inputs * With a built-in terminating resistor switch (Note 1) Install a recommended molded case circuit breaker (MCCB) or a residual-current-operated protective device (RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection) in the...
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(Note 6) For the wiring of the control circuit, use shielded or twisted wires. W hen using shielded wires, connect the shields to earth. To prevent malfunction due to noise, keep the control circuit wiring away from the main circuit wiring as far as possible (recommended: 10 cm or longer), and never set them in the same wire duct.
8.3 Protective Functions "—": Not applicable. Alarm Name Description monitor output displays [30A,B,C] Overcurrent - Stops the inverter output to protect the During protection inverter from an overcurrent resulting from acceleration overload. Short-circuit During protection - Stops the inverter output to protect the deceleration inverter from an overcurrent due to a short Ground fault...
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Alarm monitor output Name Description displays [30A,B,C] Electronic Stops the inverter output in accordance with the setting of the thermal electronic thermal overload relay to protect the motor. overload This function protects general-purpose motors and inverter motors relay over the entire frequency range, as well as protecting the 2nd motor.
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Alarm monitor output Name Description displays [30A,B,C] Tuning error *1 Stops the inverter output when a tuning failure, interruption, or abnormal tuning result is detected during tuning of motor parameters. RS-485 Upon detection of an RS-485 communications error, the inverter stops its output.
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Compact Inverter GMD Series Instruction Manual First Edition, November 2015 GMTCNT The purpose of this instruction manual is to provide accurate information in handling, setting up and operating of the series of inverters. Please feel free to send your comments regarding any errors or omissions you may have found, or any suggestions you may have for generally improving the manual.
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GMT Endüstriyel Elektronik San. ve Tic. Ltd. Şti. Kavacık Mah. Yurtsever sok. No:2 Beykoz / İstanbul Phone: +90-216-668-0006 Fax: +90-216-668-0008 h t t p : / / w w w . g m t c o n t r o l . c o m 2015-10 (F13a/C13)
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Do you have a question about the GMD Series and is the answer not in the manual?
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