PVA BI2000 Owner's Manual
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PVA BI2000 Owner's Manual

Board inverter
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WHERE
PRECISION
DRIVES
PRODUCTION
BI2000 Board Inverter
Owner's Manual
Revision F

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Summary of Contents for PVA BI2000

  • Page 1 WHERE PRECISION DRIVES PRODUCTION BI2000 Board Inverter Owner’s Manual Revision F...
  • Page 2 BI2000 Board Inverter Manual This document is based on information available at the time of its publication. While efforts have been made to ensure the contents of this manual are accurate, the information contained herein does not purport to cover all specific details or variations in hardware, or to provide for every possible contingency in connection with installation, operation, or maintenance.

  • Page 3: Table Of Contents

    BI2000 Board Inverter Manual Table of Contents Introduction ......................6 PVA Contact Information ......................6 Document History ........................6 Safety ............................7 Notices and Warnings ......................9 Personal Protective Equipment ..................... 9 Environmental ........................... 9 Noise Levels ........................... 9 Materials/Chemicals......................9 Transportation, Operation, and Storage ................
  • Page 4 BI2000 Board Inverter Manual Auto Cycle ..........................16 Manual Mode ..........................16 Conveyor Operation ....................... 17 Board Stops ........................17 Rotate ..........................18 SMEMA ..........................18 PIP Status ......................... 19 Shutters ..........................19 Conveyor Width Adjust ....................20 Setup Mode ..........................20 Flip Process ..........................
  • Page 5 BI2000 Board Inverter Manual Rotary Adjustment ........................ 30 Rotation Angle ........................ 30 Soft Start Adjustment ....................31 Rotary Speed Adjustment ..................... 31 Width Adjustment ........................32 Main Air Regulator ......................... 33 Troubleshooting ....................34 Notes ........................35 Warranty ....................... 36 Table of Figures ....................

  • Page 6: Introduction

    Before you operate this system, read the operation and setup manual. This will help you to become familiar with the product and ensure successful operation. If any questions or problems arise, contact PVA’s Technical Support department. PVA Contact Information Main Office...

  • Page 7: Safety

    BI2000 Board Inverter Manual Safety Certain warning symbols are affixed to the machine and correspond to notations in this manual. Before operating the system, identify these warning labels and read the notices described below. Not all labels may be used on any specific system.
  • Page 8 BI2000 Board Inverter Manual Do not smoke near the PVA UV cure machine. Always have a fire extinguisher available for emergency use. Before performing any repairs or maintenance to the system, turn off power and lock out the power disconnect switch.

  • Page 9: Notices And Warnings

    BI2000 Board Inverter Manual Notices and Warnings • Wear safety glasses, gloves, and long-sleeved clothing when working with automated industrial equipment. • Read and understand all operating manuals before using this equipment. • Do not disable the safety features of the machine.

  • Page 10: Temperature And Humidity

    Description of Components The PVA Board Inverter can process and invert multiple boards. It is SMEMA (Surface Mount Equipment Manufacturers Association) rated for easy integration into a production line. The unit is designed to operate with PVA workcells.

  • Page 11: Setup

    BI2000 Board Inverter Manual Setup WARNING: These procedures should be done by a qualified person in accordance with this manual and applicable safety regulations. A “qualified person” is defined as “a person or persons who, by possession of a recognized degree or certificate or...

  • Page 12: Air Pressure Regulator

    BI2000 Board Inverter Manual Air Pressure Regulator 1. To adjust the system air pressure, pull up on the regulator knob so the orange ring can be seen. Figure 4: Pull Up on the Regulator to Adjust 2. Turn the knob clockwise to increase the pressure or counterclockwise to decrease the pressure.

  • Page 13: Safety Devices And Guarding

    BI2000 Board Inverter Manual Safety Devices and Guarding Note: The safety features should NEVER be bypassed, disabled or tampered with. Precision Valve & Automation, Inc. is not responsible for any damages incurred because of alteration or destruction of any safety features.

  • Page 14: Interface Overview

    BI2000 Board Inverter Manual State Amber Green Buzzer Cycle Stop Auto Cycle In Cycle Machine Error FLASH FLASH Figure 6: Light Tower & Buzzer Status Interface Overview The operator interface terminal (OIT) has touch screen icons and buttons on the display that are related to the shown icons.

  • Page 15: Operation

    BI2000 Board Inverter Manual Operation Startup Procedure 1. Check the air pressure. 2. Close the door. 3. Engage the “Emergency Stop” button. 4. Use the main power red rotary switch to turn on the system power. 5. Disengage the “Emergency Stop”.

  • Page 16: Auto Cycle

    BI2000 Board Inverter Manual Auto Cycle Auto Cycle is the normal operating mode for the PVA board inverter. In Auto Cycle, the machine operates as part of a production line and interfaces with any adjacent machines. 1. Select Auto Cycle from Cycle Stop.

  • Page 17: Conveyor Operation

    BI2000 Board Inverter Manual Conveyor Operation Figure 10: Manual Mode, Conveyor Speed 1. Use the Red X or the Green Checkmark button to toggle the conveyor “On” or “Off”. 2. Select the Direction: button to toggle between L to R (left to right) or R to L (Right to Left).

  • Page 18: Rotate

    BI2000 Board Inverter Manual Rotate Figure 12: Manual Mode, Rotate • To manually rotate the cage, push the “Square Arrow Button” on-screen. The arrow direction shows the current position. o When the arrow is Up the cage is in the home position (0 degrees)

  • Page 19: Pip Status

    BI2000 Board Inverter Manual PIP Status View the status of the part in place (PIP) input from the machine. Figure 14: Manual Mode, PIP Status Shutters This screen only applies to systems with shutters. To manually open or close the shutters select the Green Checkmark or Red X.

  • Page 20: Conveyor Width Adjust

    Figure 16: Conveyor Width Setup Mode In setup mode, the operator can set the options for the PVA board inverter. The profile name is shown at the top of the screen. You will make changes to the profile shown. 1. Select the Setup icon or the “ESC” button from Cycle Stop.

  • Page 21: Flip Process

    BI2000 Board Inverter Manual Flip Process The screen below shows all available flip options, the arrows will change based on the board in and out directions selected. Figure 17: Flip Roll Cage 1. Select the “Board In” arrow (top) to switch between “Board In Left” and “Board In Right”.

  • Page 22: Board Second Flip

    BI2000 Board Inverter Manual Board Second Flip Select the 2nd Flip icon to toggle between “Yes” and “No” for the second flip board process. Conveyor Width This is an optional setting. Not all modules will have this option. 1. Use the arrows on the screen or the “F1” and “ESC” button to scroll to the Setup- Conveyor Width screen.

  • Page 23: Profile Naming

    BI2000 Board Inverter Manual Profile Naming 1. Use the arrows on the screen or the “F1” and “ESC” button to scroll to the Setup- Rename Profile screen. 2. Use the + - Page icons or the F2 and F4 keys to scroll through the profile names.

  • Page 24: Fault Recovery

    BI2000 Board Inverter Manual Fault Recovery Several errors can cause a fault condition: • “Emergency Stop” is engaged • The door is open • Low air pressure (option) • Board processing failure • Homing failure The sections below show examples of some errors. For a complete list of error messages, refer to Section 4.3.

  • Page 25: Open Door Or "Emergency Stop" Recovery Procedure

    BI2000 Board Inverter Manual Open Door or “Emergency Stop” Recovery Procedure If the “Emergency Stop” button is engaged or there is a machine error, do this procedure. Do not continue if the “Emergency Stop” was engaged because of a system failure instead, shutdown the system and have it repaired by qualified personnel.

  • Page 26: Recovery Procedure For Board Processing Failure

    BI2000 Board Inverter Manual Recovery Procedure for Board Processing Failure A board processing failure can result from a board jam, or if the board is longer than the inverter can handle and the infeed and outfeed sensor are on at the same time.

  • Page 27: Error Messages

    BI2000 Board Inverter Manual Error Messages The following are all the possible error messages generated by the PLC program. MSG # Description Disengage Emergency Stop Close Door (*If Door Bypass Off) Rotate 0 Failure: Remove Board Rotate 180 Failure: Remove Board...

  • Page 28: Maintenance

    BI2000 Board Inverter Manual Maintenance Interval Action • Clean the sensors with a lint-free damp cloth. Weekly • Make sure the conveyor belts are not worn. Monthly • Apply grease to the chain. • Check the pressure regulator for water and drain if necessary.

  • Page 29: Board Thickness Adjustment

    BI2000 Board Inverter Manual Board Thickness Adjustment This procedure will adjust the distance between the chains, there should be a 1mm gap between the board and the chain. The gap between the upper and lower conveyor chain is adjustable from 0.28” to 0.154” to reduce product movement during rotation. To adjust the opening size, perform the procedure below.

  • Page 30: Rotary Adjustment

    BI2000 Board Inverter Manual 6. When the gap is correct, tighten the four shoulder bolts at the end of the turn buckle. 7. Repeat the procedure for the rear conveyor rail. Figure 28: Conveyor Adjustment Rotary Adjustment Rotation Angle There are two shock absorbers that locate the roll cage. One shock is used at each position (0 degrees and 180 degree);...

  • Page 31: Soft Start Adjustment

    This could damage the equipment or an operator. Note: The soft start is set by PVA. It is not necessary to adjust it unless the soft start is replaced.

  • Page 32: Width Adjustment

    BI2000 Board Inverter Manual Width Adjustment To adjust the width of the rear conveyors on units that do not have the “Auto Adjust” option, perform the procedure below. Note: This is for systems that do not have automatic width adjust.

  • Page 33: Main Air Regulator

    BI2000 Board Inverter Manual Main Air Regulator • Make sure there is no water in the bottom, drain as necessary. Figure 33: Main Air Regulator Page 33 of 37 Revision F February 2020...

  • Page 34: Troubleshooting

    BI2000 Board Inverter Manual Troubleshooting Troubleshooting Possible Cause Corrective Action Problem The machine is • • Cables are loose or not Examine the cable connections On and the connected and tighten loose connections operator • • A fuse is blown...

  • Page 35: Notes

    BI2000 Board Inverter Manual Notes Page 35 of 37 Revision F February 2020...

  • Page 36: Warranty

    Unauthorized repair or modification of the enclosed product, and/or the use of spare parts not directly obtained from PVA (or from factory authorized dealers) will void all warranties.

  • Page 37: Table Of Figures

    BI2000 Board Inverter Manual Table of Figures Figures 1 and 2: Functional Block Diagram and SMEMA Cables and Process Flow ....10 Figure 3: Main Air Attachment ......................11 Figure 4: Pull Up on the Regulator to Adjust ..................12 Figure 5: Push Down to Lock ........................

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