Page 1
MOTERCYCLE Jun. 1, 2003 DATE: PAGE: NOTICE OF SET-UP MANUAL SUBUJECT: RM85K4/LK4 APPLICABLE MODEL: EFFECTIVE ENGINE OR FRAME NO.: REFERENCE: This bulletin is to inform you of set-up procedures of RM85K4/LK4. Please inform your dealers of this notice. RM85K4/LK4 set-up manual will not be issued because the set-up procedures for this model remain unchanged from RM85K2 except the differences described below.
Page 2
MOTERCYCLE Jun. 1, 2003 DATE PAGE 2. SPARE PARTS [Page: 2, 4, 6] Part Name Q’ty Piston pin bearing Piston pin circlip Cylinder head O-ring No.1 Cylinder head O-ring No.2 Cylinder cover gasket No.1 Cylinder cover gasket No.2 Cylinder gasket Crankcase gasket Clutch cover gasket Piston complete...
Page 3
MOTERCYCLE Jun. 1, 2003 DATE PAGE Tighten the upper bracket side bolts to the specified torque. " " " " Front fork upper bracket bolt: 23 N·m (2.3 kgf-m) A: Front fork assembly B: 8 × 40 mm flange bolt FRONT FENDER [Page: 13, 14 Paragraph: 2] Install the front fender with four sets of mounting parts as shown.
Page 4
MOTERCYCLE Jun. 1, 2003 DATE PAGE BRAKE HOSE CLIP [Page: 19, 20 Paragraph: 1] Align the groove of front brake hose with the groove of brake hose clip. Install the brake hose clip to the front fork protector. A: Brake hose clip B: Front brake hose C: Groove D: 6 ×...
Page 5
MOTERCYCLE Jun. 1, 2003 DATE PAGE 4. SERVICING REAR BRAKE PEDAL [Page: 35, 36 Paragraph: 1] Check the rear brake pedal height. Rear brake pedal height: 0–10 mm (0–0.4 in) If the rear brake pedal height is not adjusted cor- rectly, adjust in the following manner: 1.
Page 6
MOTERCYCLE Jun. 1, 2003 DATE PAGE Compression Damping Force Adjustment Adjust the setting of the compression damping force to the standard position. To adjust, turn the adjuster screw B clockwise until it stops, then turn it counter- clockwise until 7 clicks are felt. Do not force the adjuster screw B B B B past the stopped position or you may damage the adjuster.
Page 7
MOTERCYCLE Jun. 1, 2003 DATE PAGE [Page: 43, 44 Paragraph: 1] Use 30 : 1 pre-mixture of unleaded gasoline minimum 95 octane (RON) and oil. For the oil to be mixed with gasoline, any of the following brands or its equivalent will do. *MOTUL 800 2T !&(FOR CANADA) Use 30 : 1 pre-mixture of unleaded gasoline...
Page 8
MOTERCYCLE Jun. 1, 2003 DATE PAGE 5. HARNESS ROUTING [Page: 49] CDI unit Ignition coil Clamp Cushion Revised Cushion Engine stop switch lead wire Magneto lead wire CDI unit lead wire Magneto lead wire Engine stop switch lead wire Clamp Clamp Exhaust breather hose Revised...