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ASHOK LEYLAND CG 1613 H General Maintenance Instruction

Water truck 9 kl capacity

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INTRODUCTION: - Ashok Leyland CG 1613 H 4330 MM (170.5") WB chassis fitted with Hino WO 6 DTI
(BSII) diesel engine turbo charged,6 cylinder, water cooled developing 132 Ps@ 2400 RPM,24 V starting
alternator,5 speed synchromesh gear box power steering, exhaust brake spare wheel carrier and rim, and
water tanker of 9 KL capacity with pravity spray with 7 Nos tyres 1000 X20 PR PP nylon, the regular
servicing and maintenance are essential for optimal usurer of which to achieve maximum life for planning
and lamely repair to arrest defect from developing into major one; which s minimising the down time and
production losses. This GMI covers the periodical maint and lubrication schedule of vehicles for regular
maint to keep the vehicles as good mechanical condition.
AIM :- Instruction are issued as guidelines for schedule of preventive maintenance, lubrication of water
truck manufacture by
condition and it must be strictly followed.
ACTION BY
USER UNIT: - To carryout periodic maintenance as laid down in this instruction and enter the all
task/record in concerned log book of vehicles.
FIELD WORKSHOP
(a)
To check the maintenance, lubrication task are actually carried out by the user unit as per
Log book record.
(b)
Advise user unit in respect of any discrepancies/short coming noticed.
DETAILS :-
(i)
Maintenance Instruction
(ii)
Hints for driver
(iii)
Technical data
(iv)
Recommended lubricants
Distribution
Normal
DIRECTOR GENERAL BORDER ROADS
GENERAL MAINTENANCE INSTRUCTION NO 223
ASHOK LEYLAND WATER TRUCK 9 KL CAPACITY
Ashok Leyland for regular attention to keep the vehicle in good mechanical
OF
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Appendix 'A'
-
Appendix 'B'
-
Appendix 'C'
-
Appendix 'D'
(Hari Prakash)
SE (E&M) FS
Dir (Tech)
for Dir Gen Border Roads

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Summary of Contents for ASHOK LEYLAND CG 1613 H

  • Page 1 ASHOK LEYLAND WATER TRUCK 9 KL CAPACITY INTRODUCTION: - Ashok Leyland CG 1613 H 4330 MM (170.5”) WB chassis fitted with Hino WO 6 DTI (BSII) diesel engine turbo charged,6 cylinder, water cooled developing 132 Ps@ 2400 RPM,24 V starting...
  • Page 2 Appx ‘A’ Maintenance Instruction To get maximum service life from your vehicle, always make a habit to carry out simple check, periodic check, general check and maintenance of vehicles. These checks and inspections are carried out time to time will ensure minimum operating cost and maximum uptime of your vehicles:- Check engine oil level top up if necessary.
  • Page 3 Do not operate starter for more than 15 seconds at a time and wait for 30 to 60 second before trying again. Do not add cold water to hot engine as this can lead to crack in crankcase and other associated parts.
  • Page 4 Check restriction indicator, if necessary clean the element. Check air inlet hose for any puncture/damage. Check turbo charger mounting. Check exhaust manifold and silencer for leakage and tightness. Lubricate gear shaft ball joint periodically and weekly. Lubricate propeller shaft UJ cross and splines periodically and weekly. Also check UJ cup for wear and replace it if found burn out.
  • Page 5 Appx ‘B’ HINTS FOR DRIVER FOR SAFE DRIVING:- Safe driving is possible with total concentration and involvement of the driver. Safety is more important than speed. Firstly check the vehicle for road worthiness. Check that all the safety equipment and fire extinguisher are in good working condition. Always wear seat belt while driving.
  • Page 6 Appendix ‘C’ RECOMMENDED LUBRICANTS Aggregates Asoka Leyland specification Abient Co-branded Approved Change period in Kms temp lubricants lubricants °C Gulf oil India Bharat stage II & III Diesel API CH-4+MB 228.3+VDS 3 -15 and Super fleet LE max Servo pride First oil change period at 16,000 Km &...
  • Page 7 Accelerator pedal ball joints, Accelerator control shaft (Pedal 8000 end & crankcase rear) Clutch pedal, Brake pedal, Relay shaft & ball joints (clutch withdrawal),clutch withdrawal Weekly/8000 sleeve & liner, Centre bearing joint, Propeller shaft UJ cross, Drag line& track rod, King pin Ram base, Ram cross head Daily Tees, Tipper body hinger,5...
  • Page 8: Technical Specification

    Appendix ‘D’ TECHNICAL SPECIFICATION Model CG 1613 (H) 170.5” WB HAULAGE Engine (Hino) HINO HA6DTI2D MARK-II BS 2, 4 stroke, 6 cylinder diesel engine with turbocharger and inter cooler Bore & Stroke (mm) 104x113 Displacements (l) 5.759 Compression ratio 17.5:1 Max Output 132 ps/97 kw @ 2400 rpm Max torque...
  • Page 9 Gear Box ZF S5 – 36 Synchromesh Gear ratios 7.20 : 1 4.22 : 1 2.44 : 1 1.52 : 1 1.00 : 1 Reverse 8.05 : 1 Propeller shaft 1550 Series No. of propeller shafts Type of centre bearing Self aligned Rear Axle Fully floating single speed hypoid gear (RS145)
  • Page 10: Filling Capacities

    Performance data Maximum speed (km/hr) 74.5 Maximum gradeability 21.40 Unladen Weights (kg) Front Axle 2500 Rear Axle 1820 Total 4320 Laden Weights (kg) Front Axle 6000 Rear Axle 10200 Total 16200 Major Dimension (mm) Wheel base 4330 Front overhang 1446 (including bumper) Rear overhang 1990...