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ONLINE ELECTRONICS LTD
Online Electronics Ltd
Online House
Blackburn Business Park
Woodburn Road, Blackburn
Aberdeen
AB21 0PS
UK
+44 (0)1224 714 714
ID5000P_5001_A01
www.online-electronics.com
sales@online-electronics.com
NON-INTRUSIVE SIGNALLER
ULTRASONIC PASSIVE TOPSIDE
OPERATING MANUAL
The ID5000P is a fully ATEX certified, non-intrusive pig
signaller which detects, signals and logs the passage
of pigs at critical points along a pipeline both on land
and offshore
Page 1 of 18
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Summary of Contents for Online Electronics ID5000P
- Page 1 ONLINE ELECTRONICS LTD NON-INTRUSIVE SIGNALLER ULTRASONIC PASSIVE TOPSIDE OPERATING MANUAL The ID5000P is a fully ATEX certified, non-intrusive pig signaller which detects, signals and logs the passage of pigs at critical points along a pipeline both on land and offshore...
- Page 2 Checked Date (IF APPLICABLE) (IF APPLICABLE) Approved Date ca , 12:54:27, 12/10/2017 Date Summary of change 07/08/17 CR00485: Was ID5000P MANUAL RevB04. CR00380: Address change. CR00499: Front cover update. 14/10/17 CR00499: Cover page update COMMENTS: ID5000P_5001_A01 Page 2 of 18...
-
Page 3: Table Of Contents
ONLINE ELECTRONICS LTD CONTENTS Page GENERAL DESCRIPTION ..................4 SPECIFICATIONS ....................5 OPERATION ......................6 3.1. INSTALLATION ....................6 3.1.1. MAIN HOUSING INSTALLATION ............... 6 3.1.2. TRANSDUCER INSTALLATION ................6 3.2. TURN ON SEQUENCE ..................7 3.3. LISTENING MODE ....................8 3.4. -
Page 4: General Description
ONLINE ELECTRONICS LTD 1. GENERAL DESCRIPTION The ID5000P (Passive) pig signaller is a fully ATEX certified, non-intrusive, pig signaller which detects, signals, and logs the passage of pigs at critical points along a pipeline both on land and offshore. The unit uses Passive (listening) techniques to detect pig passage events. Events are signalled as they occur via a 2.7”... -
Page 5: Specifications
ONLINE ELECTRONICS LTD 2. SPECIFICATIONS GENERAL Battery Type ............. 15V Alkaline Non-Rechargeable Battery Pack Battery life LISTENING at +20°C (from 15V Alkaline Non-Rechargeable Pack) ....78 Days Rechargeable Battery Type ........... 12V NiMH Rechargeable Battery Pack Battery life LISTENING at +20°C (from 12V NiMH Rechargeable Battery Pack) ..... 40 Days External Supply .................... -
Page 6: Operation
ONLINE ELECTRONICS LTD 3. OPERATION The Special Conditions for Safe Use detailed in section 8 ATEX APPENDIX of this manual must be observed and followed at all times. 3.1. INSTALLATION The unit can be installed by the end user, but the configuration and final set-up will require the attendance of a representative from manufacturer, unless otherwise agreed. -
Page 7: Turn On Sequence
ONLINE ELECTRONICS LTD 3.2. TURN ON SEQUENCE To turn the unit on simply press and hold the control button until the COMPANY LOGO appears on display then release, this takes approximately 5 seconds. The next screen shows the PRODUCT LOGO and firmware version at the bottom of the screen in Vxx format. -
Page 8: Listening Mode
ONLINE ELECTRONICS LTD 3.3. LISTENING MODE While in LISTENING mode the unit continuously monitors the sound energy produced by the pipeline as it waits for a pig passage to occur. The display shall be off and the LEDs around the perimeter of the display will flash every five seconds. -
Page 9: Current Loop Output
ONLINE ELECTRONICS LTD 3.6. CURRENT LOOP OUTPUT Refer to section 5 EXTERNAL CONNECTIONS for connection instructions. While in LISTENING state the loop current shall be 5mA ±1mA. While in DETECTION state the loop current shall be 19mA ±1mA. Note that if the MODBUS INTERFACE is fitted then inverting the relay logic as per section 3.7.7 SET OUTPUT will also reverse the state of the CURRENT LOOP output. -
Page 10: Exit
ONLINE ELECTRONICS LTD 3.7.1. EXIT The first item on every page of the menu system is EXIT. If no other selection is made then EXIT is selected by default and the unit will exit the menu system and return to LISTENING MODE. -
Page 11: Set Output
ONLINE ELECTRONICS LTD 3.7.7. SET OUTPUT Selecting this item allows the user to set the period of time which the unit shall remain in DETECTION MODE for as per section 3.4 DETECTION MODE and also how the outputs will behave as per sections 3.5 RELAY OUTPUT and 3.6 CURRENT LOOP OUTPUT. -
Page 12: Live Display On/Off
ONLINE ELECTRONICS LTD 3.7.9. LIVE DISPLAY ON/OFF Selecting LIVE DISPLAY ON allows the signal being monitored by the unit to be viewed and the unit configured for correct operation if required. This screen should only be used by qualified personnel that have been trained by manufacturer. Modifying the settings available within this screen without any training may result in an inoperative unit. -
Page 13: Recommended Maintenance
ONLINE ELECTRONICS LTD 4. RECOMMENDED MAINTENANCE The Special Conditions for Safe Use detailed in section 8 ATEX APPENDIX of this manual must be observed and followed at all times. Frequent inspections should be made. A schedule for maintenance checks should be generated according to the environment and frequency of use but should be regular enough to ensure the equipment continues to operate in the designed manner. -
Page 14: External Connections
ONLINE ELECTRONICS LTD 5. EXTERNAL CONNECTIONS The Special Conditions for Safe Use detailed in section 8 ATEX APPENDIX of this manual must be observed and followed at all times. A suitable cable and ATEX certified gland must be provided by the user. A suitable gland to use with a non-mineral filled cable would be a Peppers Cable Glands Limited CR-XSCK1/20S/M20 barrier gland. -
Page 15: Standard Terminal Pcb
ONLINE ELECTRONICS LTD 5.1. STANDARD TERMINAL PCB This is the standard TERMINAL PCB fitted to the unit. It provides connections for external power, relay output, and a current loop output. All connections are made to the PCB using 3.5mm pitch removable terminal blocks which can accept wire sizes up to 1.5mm... -
Page 16: Modbus Pcb Option
ONLINE ELECTRONICS LTD 5.3. MODBUS PCB OPTION The MODBUS PCB is fitted when a MODBUS interface is required. It also provides connections for external power, relay output, and a current loop output. The MODBUS PCB should only be used with an EXTERNAL POWER SUPPLY. Use with a battery pack is not recommended. -
Page 17: Warranty
7. DISPOSAL OF UNIT Online Electronics Ltd (OEL) takes its responsibilities under the WEEE Regulations extremely seriously and has taken steps to be compliant in line with our corporate and social responsibilities. In the UK, OEL has joined a registered compliance scheme WeeeCare (registration number WEE/MP3538PZ/SCH). -
Page 18: Atex Appendix
The temperature at the cable entry point may exceed +70°C. Cables suitable for use at this temperature must be used. Only ID5000 battery packs shall be used with the ID5000P. The battery pack must be removed if the external power supply is attached.
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