Lochinvar AQUAS APN400 Installation Instructions Manual
Lochinvar AQUAS APN400 Installation Instructions Manual

Lochinvar AQUAS APN400 Installation Instructions Manual

Pool package

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AQUAS POOL PACKAGE INSTALLATION INSTRUCTIONS
AQUAS Pool Package
The AQUAS pool package system is a high efficiency
commercial condensing boiler, pre-piped package system
from the factory to an indirect heat exchanger. This pool
heater is a low temperature operating system designed to
take advantage of the stainless steel heat exchanger and
condensing operating temperatures to ensure the highest
efficiency possible. The AQUAS is designed around a
predetermined flow set by the manufacturer between the
boiler and the indirect heat exchanger. The AQUAS operates
off the pool system pump itself which will continually supply
water to the indirect heat exchanger. This means there is no
need to purchase a dedicated circulator to deliver water to
this package system.
Installation Instructions
To achieve the optimum operating efficiency of your AQUAS
it is recommended that you keep the pool water flow of each
appliance within plus or minus five gallons per minute
of the recommended flow as stated in Table A. Low flow
through the indirect heat exchanger will result in elevated
temperatures supplied to the pool.
TABLE A
RECOMMENDED
MODEL
SYSTEM
WATER FLOW
400
52 GPM
500
65 GPM
600
78 GPM
725
94 GPM
850
90 GPM
RECOMMENDED CLEARANCES:
BOILER - SEE FTXL I & O MANUAL
INDIRECT HEX - ALLOW 18" FOR SERVICE ON ALL SIDES
FOR MODELS: APN400 - 850
CONNECTION SIZE
2"
2"
2"
2"
2"
Piping
Pool / spa connections to the indirect heat exchanger are SCH 80
CPVC glue fittings. The connections from the field loop to the
heat exchanger may be done in CPVC or PVC pipe as follows:
Use a cement that is rated for PVC/CPVC piping.
To make the connection, apply glue to both the CPVC flange
and the section of pipe.
Insert the pipe into the flange until it reaches the bottom of
the flange.
Turn the pipe a half turn in the socket to ensure that a proper
seal is made.
Pool water is designed to flow from bottom to top standing in
front of the boiler. The field installed sensor is to be on the inlet
of the heat exchanger.
The supply and return water piping to the indirect heat exchanger
shall be no smaller than 2" for all models.
Throttling Valve
A T of 15°F - 20°F across the indirect heat exchanger is
recommended. Throttling valves are used to set the flow through
the indirect heat exchanger (standard gate valves are acceptable).
Figure 1 Component Location
AIR INLET
CONNECTION
GAS INLET
RELIEF
VALVE
T&P
GAUGE
FLOW
SWITCH
EXPANSION
TANK
DIR #2000546267 01
100326095_2000582397_Rev A
FLUE
CONNECTION
TITANIUM
HEAT EXCHANGER
SKID MOUNTED
ON FRAME

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Summary of Contents for Lochinvar AQUAS APN400

  • Page 1 100326095_2000582397_Rev A AQUAS POOL PACKAGE INSTALLATION INSTRUCTIONS FOR MODELS: APN400 - 850 AQUAS Pool Package Piping The AQUAS pool package system is a high efficiency commercial condensing boiler, pre-piped package system Pool / spa connections to the indirect heat exchanger are SCH 80 from the factory to an indirect heat exchanger.
  • Page 2 Apply a small amount of a high quality RTV silicone sealant to The system can be installed in either a Full Flow or Diverted the threads to prevent leaks and install the limit into the threaded Flow orientation: opening in the pipe. Install the limit control and tighten to seal. Full Flow Do not over tighten into the threaded opening in the PVC pipe.
  • Page 3 Figure 2 Low Voltage Connections 3 of 16 100326095_2000582397_Rev A...
  • Page 4: Line Voltage Connections

    Line Voltage Connections TABLE C The AQUAS pool package has a single point line voltage connection for the boiler and the pump (FIG. 3). Connect 120 Model VAC wiring to the line voltage terminal strip in the junction box. Total Provide and install a fused disconnect or service switch (15 amp <12 <12...
  • Page 5: Pool Water Chemistry

    Indirect Heat Exchanger Installation Instructions Heat exchangers should be installed downstream of the pumping and filtration equipment (reference FIG. 4). Figure 4 Pumping and Filtration Equipment HI-LIMIT TO POOL CHLORINATOR (DOWNSTREAM) DIR #2000546268 01 FROM POOL SYSTEM PUMP Pool Water Chemistry TEMPERATURE SENSOR FILTRATION...
  • Page 6 Makeup Water Assembly Figure 7 Connecting the Makeup Water Assembly In the following steps, a backup wrench is NOTICE necessary to properly attach the makeup water assembly. Attach the brass reducer tee to the expansion tank as shown in FIG. 7. Attach the assembly to the AQUAS system.
  • Page 7 Figure 9 Bypass (if flow is greater than required by heat exchanger) RELIEF VALVE TEMPERATURE AND PRESSURE GAUGE FLOW SWITCH RECOMMENDED ISOLATION VALVE TEMPERATURE SENSOR VALVE THROTTLING FROM POOL DIR #2000546276 01 TO POOL CVPC FLOW METER 115ºF LIMIT NOTICE Adjust valves to provide suggested flow per Table A on page 1.
  • Page 8: Standalone Operation

    AQUAS Pool Setup Cascade Multiple Units Together To access the Installer setting press and hold the Menu/Exit key until it requires the installer’s code. Proceed and enter #5309 (reference Table D on page 11). Temperature Settings 1. SH1 Set Point (Pool Temperature) NOTE: NA = No adjustment necessary.
  • Page 9: Wiring Of The Cascade

    Cascade Configuration of the Cascade Please note that the brackets ([]) denote screen NOTICE When multiple boilers are installed, they can be wired together status. in a cascade sequence. A maximum of eight boilers can be controlled from a single control. In this application one boiler When installed in a Cascade system, the individual controls must would be designated as the Leader control and all others would be programmed for cascade operation.
  • Page 10 AQUAS control module Use the control panel (FIG. 11) to set temperatures, operating conditions, and monitor boiler operation. Figure 11 Control Panel RESET KEY DIR #2000547501 00 LEFT SELECT KEY RIGHT SELECT KEY (SOFT KEY) (SOFT KEY) NAVIGATION DIAL (PRESS OR TURN) The information on the bottom of the display shows the functions of the two SELECT keys (on either corner), and the NAVIGATION dial (in the center): MENU = Left SELECT Key...
  • Page 11: Display Panel Menu Access

    Display panel menu access Table D Use this procedure to access menus from the display panel SCREEN BUTTON OPERATION DISPLAY STATUS [SHDN] Press the RIGHT SELECT soft key [SHDN]. [YES] Press the LEFT SELECT soft key [YES]. Press and hold the LEFT SELECT soft key [MENU] [MENU] for five (5) seconds.
  • Page 12 Pool Heat Exchanger Maintenance To avoid hand injuries from sharp edges, 6. Open the plate pack by letting the pressure plate glide on the ⚠ WARNING protective gloves should always be worn carrying bar. If plates are to be numbered, do this before when handling plates and protective sheets.
  • Page 13 Pressure test after maintenance Table G Cleaning Agents - Oil Residues, Asphalt, Fats Whenever plates or gaskets have been removed, inserted, or Deposit Cleaning Agent exchanged, it is strongly recommended to perform a pressure test Paraffi nic naphta-based solvent (e.g., kerosine) to confirm the internal and external sealing functions of the PHE Oil residues before starting-up the unit.
  • Page 14 Secondary Heat Exchanger / Domestic Hot Water This system received factory installed secondary tappings for Domestic Hot Water (DHW) or Spa operation. The heat exchanger kits listed in Table H include all the necessary parts to install the secondary heat exchanger in the field. Piping is not included with this package and should be field-supplied.
  • Page 15 Set DHW/Spa boiler target temperature Secondary Auxiliary Heat Exchanger When in the DHW/Spa Mode, the control will modulate The pump that is factory-supplied with the Secondary Heat to maintain the boiler outlet temperature or system supply Exchanger package is a Grundfos VersaFlo pump. It is factory- temperature to a set point.
  • Page 16 Figure 16 Shell and Tube Flow - 100061682 Shell Side 100061682 Tube Sheet Flow 100061682 12.00 6.00 5.50 11.00 10.00 5.00 9.00 4.50 4.00 8.00 7.00 3.50 6.00 3.00 2.50 5.00 Shell Side Flow Tube Sheet Flow 4.00 2.00 3.00 1.50 1.00 2.00...

This manual is also suitable for:

Aquas apn850Aquas apn500Aquas apn600Aquas apn725

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