Related Manuals for Valco baby MELTON CP-40
Summary of Contents for Valco baby MELTON CP-40
- Page 1 INSTRUCTIONS CP-40 EXTERNAL Polígono Industrial Agustinos, calle G, nave D-34 Tel: +34.948.321.580 Fax: +34.948.326.584 31160 ORCOYEN (Navarra) ESPAÑA...
- Page 3 Declaration of conformity The product: Model no.: Serial no.: Year of manufacture: Described in the enclosed documentation is in conformity with: Directive 98/37/EC of 22 June 1998 relating to the approximation of the laws of the Member States relating to machinery, combining in a single text Directives 89/392/EEC of 14 June 1989, 91/368/EEC of 20 June 1991, 93/44/EEC of June 14, 1993 and 93/68/EEC of 22 July 1993.
- Page 5 IMPORTANT! THIS INSTRUCTION MANUAL SHOULD BE KEPT IN A PLACE ACCESSIBLE TO AND KNOWN BY ALL OPERATORS AND MAINTENANCE PERSONNEL. BEFORE STARTING UP THE MACHINE, PLEASE READ ALL THE INSTRUCTIONS CAREFULLY STRICTLY FOLLOW INDICATIONS. FOR PROPER USE AND HANDLING OF THE EQUIPMENT IT IS NECESSARY TO CARRY OUT THE SAFETY INSTRUCTIONS GIVEN IN THIS MANUAL.
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Page 6: Table Of Contents
TABLE OF CONTENTS: CHAPTER 1 SAFETY INSTRUCTIONS _____________________ 3 1.1. SYMBOLS AND TERMS: __________________________________ 3 1.2. PURPOSE: _______________________________________________ 3 CHAPTER 2 DESCRIPTION_______________________________ 4 2.1. INTRODUCTION: ________________________________________ 4 Specifications: ________________________________________________ 4 Display:______________________________________________________ 5 Connections: _________________________________________________ 5 CHAPTER 3 MACHINE INSTALLATION ___________________ 6 CHAPTER 3 MACHINE INSTALLATION ___________________ 7 3.1. - Page 7 Fix/ Variable speed selection:_________________________________________ 16 CHAPTER 5 MAINTENANCE ____________________________ 17 5.1. INTRODUCTION: _______________________________________ 17 5.2. MAINTENANCE RECOMMENDATIONS: __________________ 17 M007502200 12/07/2007 MELTON, S.L. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail:melton@melton.es http://www.melton.es...
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Page 8: Chapter 1 Safety Instructions
CHAPTER 1 SAFETY INSTRUCTIONS 1.1. SYMBOLS AND TERMS: Miscellaneous European Community prohibitions markings Note of special interest Precaution: electric current Miscellaneous precautions Qualified personnel: This is personnel (technical staff) who has acquired sufficient know-how in a specific field, either through training or from experience. This personnel must be familiar with safety and accident prevention standards, and have general knowledge of the technical aspects of the machine. -
Page 9: Chapter 2 Description
CHAPTER 2 DESCRIPTION 2.1. INTRODUCTION: The CP40 model is a pattern control device with 4 channels and a working speed of up to 240 m/min (800 ft/min). The control may work on timer mode on time basis or on encoder mode with a recommended resolution of 1 pulse per millimetre. -
Page 10: Display
Display: CP - 40 READY ESCAPE DOWN ENTER ON/OFF PARAMETER Connections: START-1 RS-485 START-2 ENCODER READY I/O 0-10V POWER 24 VDC M007502200 12/07/2007 MELTON, S.L. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail:melton@melton.es http://www.melton.es... - Page 11 READY I/O START 1-2 (PHOTOCELL 1-2) PERMISSION OUT (NO) +15V PERMISSION SIGNAL 0-10V ENCODER 0-10V +15V +24V SIGNAL 1-2-3-4 (SOLENOID VALVE 1,2,3,4) POWER 24 VDC +24V M007502200 12/07/2007 MELTON, S.L. - POLIGONO INDUSTRIAL AGUSTINOS CALLE G-34,31160 ORCOYEN, NAVARRA TEL: 00 34 948 321580 Fax: 00 34 948 326584 e-mail:melton@melton.es http://www.melton.es...
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Page 12: Chapter 3 Machine Installation
CHAPTER 3 MACHINE INSTALLATION 3.1. INTRODUCTION: This chapter explains how to install the machine correctly. WARNING: The operations described in this chapter should be performed by qualified personnel, following safety instructions. 3.2. POWER SUPPLY CONNECTION: The CP-40 model has a power supply of 24 VDC. 3.3. -
Page 13: Chapter 4 Machine Adjustments
CHAPTER 4 MACHINE ADJUSTMENTS 4.1. INTRODUCTION: The following adjustments should be made before the machine is switched on or while it is operating. They will ensure that the machine works properly and safely. 4.2. SHOT CONTROL: 4.2.1. Introduction: Pattern diagram for each channel: Note: The values of the spaces (L1 –... -
Page 14: Description Of The Cp-40 Control Panel
4.2.2. Description of the CP-40 control panel: CP - 40 READY ESCAPE DOWN ENTER ON/OFF PARAMETER Keyboard: The CP- 40A has six control keys that allow access to the programming menus and general operating functions: KEY ESCAPE: Exit the menu. KEY PARAMETER: KEY UP: This key is used to change the format number and parameter and time values. -
Page 15: General Parameters Cp-40
KEY ON/OFF: This key is used to test the solenoid valves. LEDs : IN: Indicates photocells activation. OUT: Indicates solenoid valves activation. READY: Indicates test valves. 4.3. GENERAL PARAMETERS CP-40: System Programming Menus: For choosing the working menu, press the key . -
Page 16: Format Number
Format number: The display will show: * Format data * Num: xx Where XX is the pattern format that the system is using. This parameter can be modified between 1 and 24. Application type: The display shows: * Format data * mould type: x Where X can be modified between 0 and 1. -
Page 17: Bead Programming
Press to validate the changes. The display will then show: * format data * minimum press. Xx % Where XX is the minimum pressure in % of the line pressure. The control will maintain the minimum pressure until the calculation of pressure is over that value. -
Page 18: Configuration Menu
Counter reset Counter to 0 Esc The cycles counter is activated when the application type is normal (Application type: 0) in the menu “DATA FORMAT”; This counter counts the made cycles through outlet channel 1 to solenoid valve. In case of work with more than one outlet channel , we recommend to connect the solenoid valve with the most extensive cycle device to the outlet channel 1 of the CP40. -
Page 19: Stitch Pattern Configuration
Stitch pattern configuration: * Configuration * -- Mould at dots Press to enter the menu or to exit. When entered, the display shows: * mould to dots * total cycle: xx ms Where XX is the total cycle time for the dashed line. This means the time between the beginning of two consecutive dots. -
Page 20: Minimum Speed
* Alloctation ftcs * Ftc for channel x: X Where X is the number of the photocell that will give the start signal to that channel. If this parameter is set to 0 the channel is disabled. Minimum speed: * Configuration * -- Minimun speed Press to enter the menu or... -
Page 21: Password
Password: * Configuration * -- Password activ. Press to enter the menu or to exit. This menu is used for active the password. Language selection: The display will show: * select language * xxxxxxxx Where XXXXXXXX is the display language. The display is available in Spanish, English, French and German. - Page 22 CHAPTER 5 MAINTENANCE WARNING: The maintenance operations described in this chapter should only be performed by qualified personnel understanding the processes and familiar with the safety measures involved. 5.1. INTRODUCTION: This chapter contains the procedures required for proper maintenance of the CP-40.