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AGL Twister VT Series User Manual

Vertical auger feed mixer
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USER MANUAL
Vertical Auger Feed Mixer
TWISTER VT SERIES

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Summary of Contents for AGL Twister VT Series

  • Page 1 USER MANUAL Vertical Auger Feed Mixer TWISTER VT SERIES...
  • Page 2 INTRODUCTION All information in AGL TWISTER VT vertical auger feed mixer user manual has been prepared up to date. Some of the values shown in the tables as a result of R&D studies may vary according to the type, model or options depending on the products added.
  • Page 3 Meaning of the Symbols and Signs Given in This User Manual Explanations provided next to all the below given signs and symbols used in the user manual are designated as the points that the user should pay attention to. The information provided next to the above sign is used for statement of danger. The caution signs provided in this section are used to express the warnings and factors that can directly endanger the health of the operator.

  • Page 4: Table Of Contents

    CONTENTS BASIC INFORMATION 1.1 IDENTIFICATION 1.1.1 IDENTIFICATION OF THE INFORMATION CARD 1.1.2 AXLE IDENTIFICATION 1.2 REGULAR USE 1.3 EQUIPMENT 1.4 TERMS OF WARRANTY 1.5 TRANSPORTATION SAFETY 2.1 SAFETY INFORMATION 2.1.1 BASIC SAFETY INFORMATION 2.1.2 SAFETY IN USE with TRACTOR 2.1.3 HYDRAULIC SYSTEM 2.1.4 LOADING and UNLOADING 2.1.5 CLEANING, MAINTENANCE and ADJUSTMENT 2.1.6 SAFE DRIVING...
  • Page 5 3.2.2 RESERVOIR BODY 3.2.3 LOADING BUCKET 3.2.4 WEIGHING DISPLAY 3.2.5 PLATFORM GROUP 3.2.6 AUGER GROUP 3.2.8 BELT CONVEYOR GROUP 3.2.9 ELECTRICAL VERTICAL AUGER FEED MIXERS USING THE MACHINE 4.1 IDENTIFICATION OF COMPONENTS OF VERTICAL PREPARATION FOR USE 4.1.1 PRELIMINARY INFORMATION 4.1.2 CONTROL AND DELIVERY OF THE MACHINE 4.1.3 PREPARATION OF VERTICAL AUGER FEED MIXER OF THE SOLID FERTILIZER SPREADER...
  • Page 6 5.5 CHECKING THE MACHINE'S BRAKE SYSTEM HYDRAULIC SYSTEM MAINTENANCE RECOMMENDATIONS 5.6.1 CHECKING THE TIGHTNESS OF HYDRAULIC SYSTEM 5.6.2 HYDRAULIC OIL PNEUMATIC SYSTEM MAINTENANCE RECOMMENDATIONS 5.7.1 CHECKING THE PNEUMATIC SYSTEM TIGHTNESS 5.7.2 CLEANING THE PNEUMATIC SYSTEM SOCKETS 5.8 LUBRICATING THE VERTICAL AUGER FEED MIXER 5.9 CLEANING THE VERTICAL AUGER FEED MIXER 5.10 STORAGE OF VERTICAL AUGER FEED...

  • Page 7: Basic Information

    CHAPTER BASIC INFORMATION...

  • Page 8: Identification

    1.1 IDENTIFICATION 1.1.1 IDENTIFICATION OF THE INFORMATION CARD YKM.DTH.M08.200001 YKM.DCH.M14.200001...
  • Page 9 NUMBER DESCRIPTION 18-Character Machine Serial No (Chassis Number) Manufacturing year Machine Model Machine Name Weight Power Take-Off Speed (YKM.DTH.M08.200001-YKM.DCH.M14.200001) code given in the above sample information card has the characteristic of identity number of your machine and when you contact technical support it will facilitate your operations and provide a faster solution to the problem.

  • Page 10: Axle Identification

    In case of possible spare parts request, this code indicated on the axle is required. 1.2 REGULAR USE AGL Industries TWISTER VT vertical auger feed mixer is designed and manufactured for feed mixing by means of reducers and augers suitable for feed mixing and spreading.

  • Page 11: Equipment

    See your machine label. 1.3 EQUIPMENT A part of standard equipment and option list of AGL Industries TWISTER VT model vertical auger feed mixer is given in the table below. A part of standard equipment and option list of AGL Industries TWISTER VT model vertical auger feed mixer is given in the table below.

  • Page 12: Terms Of Warranty

    1.4 TERMS OF WARRANTY If the operating conditions given in the user manual of AGL Industries TWISTER VT machines are observed, prolonged and safe operation of the machine is guaranteed. The repairing period is specified as maximum 20 working days, but if the...

  • Page 13: Transportation

    1.5 TRANSPORTATION The machine is presented for sale with all equipment installed. There is no packing requirement for the machine. At the request of the user, the machine can be transported independently by a tractor. Likewise, at the request of the user, transportation can be made by means of crane or ramp transport vehicles.

  • Page 14: Safety

    CHAPTER SAFETY RULES and WARNING LABELS...

  • Page 15: Safety Information

    2 SAFETY 2.1 SAFETY INFORMATION 2.1.1 BASIC SAFETY INFORMATION Before using the machine, user manual should be examined in detail. In addition to the machine's user manual, the user manuals of the reducer and other equipment should also be examined. Operating without understanding all the using information regarding the machine can create serious irreversible dangers for you and those around you.

  • Page 16: Hydraulic System

    Sharp turns while the machine is attached to the tractor can have dangerous consequences. Always keep in mind that your maneuverability is reduced while the machine is connected to the tractor. Figure: Sample view of AGL INDUSTRIES TWISTER VT 8000 machine attached to the tractor 2.1.3 HYDRAULIC SYSTEM SAFETY INFORMATION While the machine is attached to the tractor, make sure that the machine is under pressure on the hydraulic system.

  • Page 17: Loading And Unloading

    For your machine to have a prolonged life, it is very important that you observe the recommendations of the manufacturer in the loading and unloading conditions of AGL Industries TWISTER VT model feed mixers. TWISTER VT model feed mixers should be loaded by means of the loading bucket located at the back part;...
  • Page 18 Except for the technical service, welding etc. operations on the machine can only be carried out by persons with appropriate authorizations and qualifications, but interventions not carried out by the technical service cause the product to be excluded from the scope of warranty. Machine hydraulic installation should be checked regularly.

  • Page 19: Safe Driving

    2.1.6 SAFE DRIVING Special sensitivity is required during use of the machine on rough and muddy terrains. Sharp turning while the machine is attached to the tractor causes serious problems. It is important to observe the general road rules on public roads. Never exceed the machine's speed limits, these limits are given on labels on the machine.

  • Page 20: Safe Operation Of The Power Take-Off

    When you want to replace worn or damaged safety labels, you can request new labels using the codes provided in the label table of AGL Industries TWISTER VT user manual. You should not expose safety labels to chemicals that will damage...
  • Page 21 Item Safety Label Request Code ATM001.01-TR ATM001.05-TR ATM001.13-TR ATM001.06-TR ATM001.09-TR ATM001.02-TR...
  • Page 22 ATM001.04-TR ATM001.07-TR General Warning Label ATM001.12-TR ATM001.17-TR...
  • Page 23 ATM001.16-TR ATM001.19-TR ATM001.20-TR ATM001.21-TR ATM001.18-TR ATM001.14-TR...
  • Page 24 Bucket Warning Label Company Label TWISTER VT Model Label 12-13-14 2-3-4-5 6-7-8-10...

  • Page 26: Identification Of The Machine

    CHAPTER IDENTIFICATION OF THE MACHINE...

  • Page 27: Technical Specifications

    3 IDENTIFICATION OF THE MACHINE 3.1 TECHNICAL SPECIFICATIONS The number of augers in AGL Indrustries TWISTER VT model vertical auger feed mixers can vary depending on the models. In the tables given below, table 1 provides information for vertical single auger feed mixers, table 2 is for vertical double auger feed mixers and table 3 is for vertical triple auger feed mixers.
  • Page 28 VT 14000 VT16000 VT18000 VT 20000 VT 24000 Vol me (m ) Length (mm) 7290 Width (mm) 2280 2280 2280 2280 2280 Height (mm) 2485 Empty Weight 6722 (kg) Number of Blades (Pcs)* Number of Augers (Pcs) Power Take-Off (PTO) Power 75/55 82/60...

  • Page 29: Auger Feed Mixer

    3.1.1 COMPONENTS OF THE MACHINE Chassis Manual Jack (1), Towing Hook (2), Chassis Main Body (3), Shaft Bracket (4), LoadCell (5), Tires (6) Reservoir Body Group Lifting Lugs 4 Pieces (1), Discharge Cover (2), Hydraulic Cylinder (3), Crusher Ax (4), Main Body (5), Top Ring (6), Mineral &...

  • Page 30: Loading Bucket

    Loading Bucket (option) Loading Bucket (Available on small models only.) Weighing Display (option) Weighing Display Body (1), Weighing Display (2), Siren System (3), Fixing Points (4)

  • Page 31: Platform Group

    Platform Group (available in certain models and there are differences in shape and dimension.) Machine Observation Point (1), Ladder (2), Oil Tank (3), Oil Indicator (4), Observation Glass (5) Auger Group Auger Body (1), Auger Blades (2), Auger Lifting Point (3)

  • Page 32: Belt Conveyor Group

    Belt Conveyor Group (option) Hydromotor (1), Belt (2), Belt Conveyor Fixing Points (3) The below given codes are for the certain parts used in vertical auger feed mixers. In case of any malfunction, you can request spare parts with these codes. Code Definition Weighing Display 20 Rations 20 Raw Materials 20...
  • Page 33 Auger long blade (1), Auger lifting lug (2), Auger-reducer connection point (3), Auger rotation direction (4), Auger short blade (5), Crusher blade (6), Discharge Cover (7), Auger body (8)

  • Page 34: Electrical Vertical Auger Feed

    Thanks to the system specially designed for AGL Industries TWISTER VT electrical feed mixers, the machine does not allow the shaft to be connected while being operated with the electric motor.

  • Page 35: Using The Machine

    CHAPTER USING THE MACHINE...

  • Page 36: Identification Of Components Of Vertical

    4 USING THE MACHINE 4.1 PREPARATION OF THE VERTICAL AUGER FEED MIXER FOR USE 4.1.1 Preliminary Information Vertical auger feed mixer is delivered to the customer in ready-to-use condition. The vertical auger feed mixer delivered to you passed the required quality control tests and is legally approved.

  • Page 37: Preparation Of Vertical Auger Feed Mixer

    4.1.3 Preparation of Vertical Auger Feed Mixer for Initial Use You must make sure to read the manual of the vertical auger feed mixer in detail and fully understand it. Information should be obtained about the parts that are not fully understood by contacting the technical service. Make sure that the towing hook of the machine is connected to the tractor drawbar and the safety pin is attached from the bottom when loading feed to the vertical auger feed mixer by means of the rear...

  • Page 38: Effective Use Of Vertical Auger Feed

    4.1.5 Effective Use of Vertical Auger Feed Mixer This machine is produced as the best of the vertical auger feed mixers series. However, there are certain matters where the user should pay attention while using the machine. Following the recommendations given below allows a more prolonged use of the machine without compromising its efficiency on the first day.

  • Page 39: Proper Use And Maintenance Of Tires

    First of all, make sure that your tractor's power (HP/kW) is sufficient to carry the machine. Before moving the vertical auger feed mixer, make sure that there is no one around the machine. Please note that as the machine dimensions increase, blind spots can occur for the driver.

  • Page 40: Maintenance Of Machine

    CHAPTER MAINTENANCE OF MACHINE...

  • Page 41: Preliminary Information

    5 Maintenance of Machine 5.1 Preliminary Information While using vertical auger feed mixer, it is necessary to regularly check the technical condition and perform the necessary maintenance. These maintenances ensure that your machine operates as efficiently as it was on the first day. In cases where you are insufficient about maintenance, you can contact the phone numbers given on the contact information section of the user manual and ask help from the experts.
  • Page 42 Wrench Arm Table Lever Arm Stud Tire Tightening Body Weight Length Torque Nuts or Bolts) (Nm) (Kg) 0,31 0,37 0,39 0,46 0,48 0,58 0,62 0,72 Note: These values are valid for the cases where the person who tightens the stud presses the lever from the F point with his foot and his foot does not touch the ground.

  • Page 43: Checking The Air Pressure For The Tires

    Bolt & Nut Tightening torque values MT [Nm] Metric Thread 5.8* 8.8* 10.9* 1050 1150 1650 1050 1450 2100 *: Material quality according to DIN ISO 898, MT: Tightening torque value, d: thread diameter. Hydraulic installations must be tightened with 50 - 70 Nm torque value.

  • Page 44: Hydraulic System Maintenance 5.6 Recommendations

    On machines with brake system, make sure that the brake system works without any problems. Hydraulic Brake Machine Axle 5.6 Hydraulic System Maintenance Recommendations Since the matters that need repair and maintenance of hydraulic components of the vertical auger feed mixer require expert knowledge and appropriate technology, the maintenance that can be performed by the user on machine's hydraulic equipment is limited.

  • Page 45: Checking The Tightness Of Hydraulic System

    Please note that this might damage your machine. It should be taken into account when changing or adding oil that the oil tank capacity of AGL Industries TWISTER VT model feed mixers is 40 liters. AGL Industries recommends using Shell Tellus M 46 hydraulic system oil for TWISTER VT model feed mixers.

  • Page 46: Pneumatic System Maintenance Recommendations

    5.7 Pneumatic System Maintenance Recommendations Since maintenance and repair works on the pneumatic system should be done by experts or competent people, such maintenance by the users on the machines is limited. Those which can be carried out by the users are stated below. User should regularly;...

  • Page 47: Cleaning The Vertical Auger Feed

    5.8 Vertical Auger Feed Mixer Components to be Lubricated Some points on the AGL INDUSTRIES TWISTER VT model vertical auger feed mixer should be lubricated regularly to avoid compromising on mechanical efficiency. The parts that need to be regularly lubricated on the machine are indicated with the label given below. The parts with the recommendation of lubrication on the vertical auger feed mixer should be lubricated with the help of a hand or foot-operated grease gun.

  • Page 48: Storage Of Vertical Auger Feed

    It is recommended to check the tire pressure during the storage of the machine. 5.11 Routine Controls All models of AGL Industries TWISTER VT series vertical auger feed mixers require certain controls that must be carried out before and after daily routine operation.
  • Page 49 No Oil in the Roller Bearings to replace the bearing. Noise or jam in the gearbox Contact Technical Service, Do Not Intervene. My AGL Machine Started to Supply the Oil, For Which the Details are Operate Given in the No Oil in the Gearbox.
  • Page 51 4 m³ Vertical feed mixer electrical circuit diagram (Motor power might vary in big machines)
  • Page 52 AGL Industries GmbH & Co.KG Rodenbacherstrasse 15 Phone: +49 277 391 96 130 Phone: +49 170 809 4 139 35708 Haiger / Deutschland Erenler OSB. Mah. Cumhuriyet Bulvar No:29 68220-Aksaray Phone : +90 382 502 03 00 info@agaclisilo.com info@agl-tarim.com...

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