PermaGreen Supreme ULTRA SE A1A Repair Manual

Ride-on spreader sprayer

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MODEL
Model# ULTRA SE A1A
Serial #__________________
FOR TECHINCAL SUPPORT
Direct all inquiries to:
Perma Green Supreme, Inc.
5609 Murvihill Rd
Valparaiso, IN 46383-8324
info@ride-onspreader.com
For additional instructions please call 800.346.2001, or your local distributor (below)
© 2004 Perma Green Supreme, Inc. U.S. Patent # 6,336,600 & Patents Pending. Ride-On is a registered trademark of Perma Green Supreme, Inc. All Rights Reserved.
Repair Manual
Ride-On Ultra SE Spreader Sprayer
DOCUMENT ID: U005M

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Summary of Contents for PermaGreen Supreme ULTRA SE A1A

  • Page 1 Repair Manual Ride-On Ultra SE Spreader Sprayer DOCUMENT ID: U005M MODEL Model# ULTRA SE A1A Serial #__________________ FOR TECHINCAL SUPPORT Direct all inquiries to: Perma Green Supreme, Inc. 5609 Murvihill Rd Valparaiso, IN 46383-8324 info@ride-onspreader.com For additional instructions please call 800.346.2001, or your local distributor (below)
  • Page 2: Table Of Contents

    TABLE OF CONTENTS SPRAY SYSTEM Pressure Unloader Valve (clean)........3 Pump (replace)..............3 Spray Tank (replace)............4 Nozzles (clean/replace)..........4 SPREAD SYSTEM Hopper (replace)............. 5 Deflector Lever & Cable (replace)........5 Hopper Shut-Off Plate (replace)........6 DRIVE-TRAIN RELATED Engine Removal & Installation......... 7 Engine Oil (change)............
  • Page 3: Pressure Unloader Valve (Clean)

    Clean Pressure Unloader Valve TOOLS none Unscrew 10 PSI pressure cap (A) Clean or replace (if needed) the rubber diaphragm Rinse cap/diaphragm under running water Replace cap (hand tighten only) Replace Pump TOOLS 3/8” nut driver Pliers Loosen hose clamps and disconnect hoses from pump Unplug electrical connector from pump Unscrew the (4) 10-24 nuts from the pump using 3/8”...
  • Page 4: Spray Tank (Replace)

    Replacing Weed Control Tank TOOLS 7/16” socket 7/16” wrench Pliers With 7/16” socket or 7/16” wrench, remove the (4) tank bolts. If the tank threads strip out, use a pry bar to force the tank loose Remove 3/8” clear hose from back of tank Remove the (2) hose clamps and then remove the 1/4”...
  • Page 5: Hopper (Replace)

    Replacing the Hopper TOOLS 7/16” nut driver 3/8” wrench 1/8” Allen wrench Phillips head screwdriver Pliers Remove the (4) 7/16” nuts Remove shoulder bolt connecting the slide plate to the hopper linkage Lift hopper off frame Remove right side pattern adjusting cable Install new hopper on frame Replace and tighten the (4) 7/16”...
  • Page 6: Hopper Shut-Off Plate (Replace)

    Replacing the Shut-Off Plate Guide TOOLS Flathead screwdriver Phillips screwdriver Hammer Remove spring clip (A) Remove agitator arm (B) With Phillips screwdriver, remove the (6) 10-24 screws Remove agitator cam (C) and main slide plate (checking for wear) from shut off plate guide (D) Clean bottom of hopper, agitator cam and main slide plate (removing dirt and grit) Install cam and main slide plate onto new shut-off plate guide Replace and tighten the (6) 10-24 screws...
  • Page 7: Engine Removal & Installation

    Engine Removal & Installation TOOLS (2) 1/2” wrench 1/2” nut driver 1/4” wrench 1/4” Allen wrench Flathead screwdriver Tip machine on its front end (nose) Remove the 3 engine bolts with the 2) 1/2” wrenches Remove spinner sleeve from engine Remove drive belt Remove throttle cable from engine Remove starter plug connecting to engine...
  • Page 8: Engine Oil (Change)

    Change Engine Oil TOOLS 3/8” socket extension Flat oil/collection pan Top nose on its front end (nose) Using 3/8” socket extension, loosen ONLY the drain plug (D) Place wheels back on ground Slide flat oil pan under and remove drain plug After completely drained, reinstall drain plug Refill with oil (22 oz.
  • Page 9: Clutch Removal & New Installation

    Clutch Removal & New Installation TOOLS 9/16” socket wrench Channel locks Flathead screwdriver Pulley puller Anti-seize formula (hardware store) Remove drive belt With channel locks, grab between spring and pad of clutch With 9/16” socket, remove bolt from clutch Remove lock washer, hardened cap washer, (2) spacer bushings, and seal Remove clutch with pulley puller positioned around drive belt pulley Clean shaft, apply anit-seize to shaft, and install new clutch assembly Install clutch seal...
  • Page 10: Clutch Arm (Replace)

    Remove / Replace Idler Pulley TOOLS 5/16” Allen wrench 9/16” wrench Remove idler pulley using 5/16” Allen wrench and 9/16” wrench Replace with new idler pulley assembly Tighten bolts Pack top of bearing with grease and replace seal Replacing Clutch Arm TOOLS 7/16”...
  • Page 11: Shift Rod Ends (Replace)

    Replacing Shift Rod Ends TOOLS 1/2” wrench 7/16” wrench Using 7/16” wrench, hold ball end and undo the lock nut with 1/2” wrench Replace with new rod end Retighten lock nut Replacing the Transaxle TOOLS (2) 1/2” wrench 13/16” socket 1/2”...
  • Page 12: Articulating Joints (Replace)

    Replacing the Articulating Joints TOOLS 1 1/8” wrench Flathead screwdriver Remove the top (2) 3/4” bolts, lock washers and seals Replace the top articulating assembly Re-install the seals, lock washers and 3/4” bolts Apply thread locker and tighten the top (2) bolts Cut wire cable and remove bottm bolt Remove bottom male articulating joint Install new articulating joint...
  • Page 13: Brake Adjustment

    Brake Adjustment TOOLS 7/16” wrench Top machine on its front end (nose) Turn wheels and feel for even drag. To tighten brakes, use 7/16” wrench on inner nut to extend the brake ajusting bolt. To loosen brakes, use 7/16” wrench on inner nut to shorten the brake adjusting bolt and loosen the brake band around the brake drum.
  • Page 14: General Maintenance Grease Machine

    Greasing the Machine TOOLS Grease gun There are 5 grease fittings on the Ride-On Ultra There are 3 fittings located on the articulating linkage There is 1 grease fitting on each of the 2 rear wheel hubs Winterizing the Machine TOOLS Perform these steps in the next hundred hour segment from your Preventative Maintenance Log Low pressure wash and rinse machine thoroughly...

Table of Contents