Summary of Contents for Captron Electronic safeCAP SC30
- Page 1 SC30 safeCAP SC30 Operating Instructions Operating Instructions Original operating instructions Original operating instructions...
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Page 2: Table Of Contents
Connect safeCAP SC30 to safety relay MCR 225....11 Install safety relay PNOZ s6 (optional)........13 Connect safeCAP SC30 to safety relay PNOZ s6....13 Connect safeCAP SC30 to an equivalent T-network....14 5.10 Testing the safety function of the SC30........15 6 Operation..................16... - Page 3 10.3 Technical specifications SC30 two-channel......19 10.4 Technical specifications, safety relay 3SK1......20 10.5 Technical specifications, safety relay MCR-225......21 10.6 Technical specifications, safety relay PNOZ s6...... 22 11 Dimensional drawing SC30............23 12 Manual updates................24 13 Imprint..................25 safeCAP SC30 3/25 Original operating instructions...
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Page 4: Foreword
Read these operating instructions carefully and make sure that you have fully understood the contents before installing or working with the safeCAP SC30. The operator is responsible for validating the entire safety system. Safety... -
Page 5: General Safety
The following general safety notes for working with electrical energy must be observed: safeCAP SC30 5/25 Original operating instructions... -
Page 6: Intended Use
Intended use Combined with the safety relay, safeCAP SC30 ensures safety-related release and interruption of a safety circuit. safeCAP SC30 is used to protect people from work machines with dangerous closing movements. safeCAP SC30 is tested with the following safety relays: MCR 225, 3SK1, 3RK3 and PNOZ s6. -
Page 7: Determining The Lifetime And Validating The Entire System
According to this calculation, the relay has to be replaced after 9.3 years. For other relays, values such as B or T can be specified. These values are not considered here and can be requested from CAPTRON. safeCAP SC30 7/25 Original operating instructions... -
Page 8: General Description
General description safeCAP SC30 safeCAP SC30 is equipped with two LEDs. The green LED (1) lights up when it is ready for operation. The yellow LED (2) lights up when actuated. Storage Conditions safeCAP SC30 -30°C (-22°F) to 80°C (176°F) Safety relay SCR3-3SK1 -40°C (-40°F) to 80°C (176°F) -
Page 9: Install Safecap Sc30
An improperly assembled or non-functional two-hand control device can result in death or life-threatening injuries. Select mounting surfaces for the safeCAP SC30 based on the dimensions and spacing specified in DIN EN ISO 1385:2019. Protect safeCAP SC30 against unintended actuation, for example SCP-6. -
Page 10: Install Protector Scp-6 (Optional)
Install safety relay 3SK1 (optional) More detailed information can be found in the supplier documentation. Connect safeCAP SC30 to safety relay 3SK1 The lines between safeCAP SC30 and the safety relay must be laid separately of other signal paths or live lines. -
Page 11: Install Safety Relay Mcr 225 (Optional)
Disconnect the system from its voltage supply. ► Connect safeCAP SC30 to the safety relay using a 6-pin M 12 cable according to the circuit diagram. The optional cables LKW 60-5 (5 m) / LKW 60-10 (10 m) or LKG 60-5 (5 m) / LKG-60-10 (10 m) can be used. - Page 12 +VDC LED1 LED2 PhotoMOS-Relay NC PhotoMOS-Relay NO NO 24 V 24 V +24V Safecap SC30 Rückführ Feedback circuit krei s MCR-225 SC30 Safecap 12/25 safeCAP SC30 Original operating instructions...
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Page 13: Install Safety Relay Pnoz S6 (Optional)
Disconnect the system from its voltage supply. ► Connect safeCAP SC30 to the safety relay using a 6-pin M 12 cable according to the circuit diagram. The optional cables LKW 60-5 (5 m) / LKW 60-10 (10 m) or LKG 60-5 (5 m) / LKG-60-10 (10 m) can be used. -
Page 14: Connect Safecap Sc30 To An Equivalent T-Network
PNOZ s6 SC30 Safecap Connect safeCAP SC30 to an equivalent T- network The equivalent T-network realizes parts of the start/restart safety function in accordance with ISO 13849-1:2015 Table 8. If an equivalent T-network is used for the relay, the following conditions must be met. -
Page 15: Testing The Safety Function Of The Sc30
5.10 Testing the safety function of the SC30 To ensure the safety function of the SC30, test the safety function as follows. During initial start-up Once the testing interval has expired After maintenance and repairs Record the results. safeCAP SC30 15/25 Original operating instructions... -
Page 16: Operation
The safety relay must not release N/O or N/C contacts. Operation Operating safeCAP SC30 ► Touch both safeCAP SC30 switches simultaneously (within 0.5 s). ► The machine process is triggered. Operating safety relay SCR3-3SK1 More detailed information can be found in the supplier documentation. -
Page 17: Testing The Safety Function Of The Sc30
Switch actuated with excessively thick gloves. ► Switch surface excessively dirty. Green LED (1) and yellow LED (2) are lit up. Process on the machine not triggered. Have the switch checked for proper connection. safeCAP SC30 17/25 Original operating instructions... -
Page 18: Disassembly
All applicable statutory, state and local laws and regulations must be complied with. Technical specifications 10.1 Terminal assignment SC30 One-channel Two-channel LED1 +VDC +VDC LED1 LED2 LED2 PhotoMOS-Relay NC PhotoMOS-Relay NO PhotoMOS-Relay NO 18/25 safeCAP SC30 Original operating instructions... -
Page 19: Technical Specifications Sc30 One-Channel
Output pulse Constant signal when actuated LED 1 Green LED LED 2 Yellow LED Reverse polarity protection Short circuit protection Power consumption Max. 20 mA at 24 V Operating temperature -25°C (-13°F) to +75°C (167°F) safeCAP SC30 19/25 Original operating instructions... -
Page 20: Technical Specifications, Safety Relay 3Sk1
Max. safety fuse 6 A gL Circuit breaker C 1 A Safety figures Value Unit Category MTTF [years] 99.0 1.3 e-9 [1/h] average usage d [days/year] average usage h [hours/day] [s/cycle] cycle Lifetime [years] 20/25 safeCAP SC30 Original operating instructions... -
Page 21: Technical Specifications, Safety Relay Mcr-225
Resistance to short circuit Max. safety fuse 6 A gL Circuit breaker C 8 A Safety figures Value Unit Category MTTF a, years 99.0 7,51e-09 [1/h] average usage d [days/year] average usage h [hours/day] [s/cycle] cycle safeCAP SC30 21/25 Original operating instructions... -
Page 22: Technical Specifications, Safety Relay Pnoz S6
Fast-acting safety fuse 10 A Slow-blow safety fuse Circuit breaker 6 A, 24V AC/DC, characteristic B/C Safety figures Value Unit Category MTTF a, years 99.0 2,62e-09 [1/h] average usage d [days/year] average usage h [hours/day] 22/25 safeCAP SC30 Original operating instructions... -
Page 23: Dimensional Drawing Sc30
Safety figures Value Unit [s/cycle] cycle Lifetime years Test Time Interval years Refer to the safety relay instructions for more technical specifications. Dimensional drawing SC30 53,6 2,11 24,8 19,1 0,39 0,98 0,75 M22x1 safeCAP SC30 23/25 Original operating instructions... -
Page 24: Manual Updates
Manual updates CAPTRON reserves the right to make changes to the contents of this manual as needed. The most current version can be found on our website www.captron.com 24/25 safeCAP SC30 Original operating instructions... -
Page 25: Imprint
Imprint The operating instructions have been authored and published by CAPTRON Electronic GmbH Johann-G.-Gutenberg-Straße 7 82140 Olching – Germany Tel.: +49 (0) 8142 44 88 – 160 sales@captron.com www.captron.com Copyright 2021 safeCAP SC30 25/25 Original operating instructions...
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