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Motor City Wash Works AIR ONE PROFILER Installation Manual

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TABLE OF CONTENTS
Equipment Specifications
Suggested Tools and Installation Materials
Installation Instructions
Color Skinz® Installation.......................................................................................................................Page: 21
Start-Up Procedures
Optional Energy Gates
Troubleshooting.................................................................................................................................Page: 32
Support Documents
Warranty..........................................................................................................................................Page: 39
Equipment Specifications
Equipment Features
Color Skinz™ Snap-On Structure Wrap
Profile Vehicle Height for Maximum Efficiency
10 HP Motors 208-230-460VAC/3PH Premium Efficiency
Very Quiet
Convenient Method to Clean Inlet Strainer
3 Different Colored Molded Heavy Plastic Housings, Never Corrodes, Never Fades
Inverter Ready Heavy-Duty Cast Steel TEFC 10HP Motors
Suggested Installation Tools and Materials
 
Hammer Drill with 5/8" Drill Bit
Sledge Hammer
Set of Standard Combo Wrenches
Measuring Tape
© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A.
REVISION 5-20-21
TUNNEL LENGTH
TUNNEL WIDTH
DIMENSIONS
UNIT HEIGHT
VEHICLE
CLEARANCE
ELECTRICAL
UL® RECOGNIZED, CSA CERTIFIED, CE MARK, IEC IP 55
SUPPLY CONTROL: 120-240VAC-1AMPS
READY SIGNAL: 24-240VOLTS AC/DC
PNEUMATICS
www.motorcitywashworks.com
AIR ONE PROFILER 30-90HP DRYER
AIR ONE PROFILER DRYER
64 IN (5FT-3in)
152 IN (12 FT-8 IN)
140 IN (11 FT-8 IN)
90 IN (7 FT-6 IN)
TOP PROFILER ONLY
MOTORS: (3, 4, 5 ) 10HP
208/460VAC-93/42FLA-3PH TOTAL
UL ® CERTIFIED
4 SCFM
(8) Wedge Anchor Bolts 5/8" x 6"
Safety Goggles
Torpedo Level
Safety Goggles
Phone: 248.313.0272 ▪ Fax: 248. 313.0271
INSTALLATION MANUAL
Part # DRYRPROFLRXXXXXX
(ALL COLORS)
Page: 1
Page: 1
Page: 2
Page: 21
Page: 28
Page: 36
1

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Summary of Contents for Motor City Wash Works AIR ONE PROFILER

  • Page 1 Sledge Hammer Safety Goggles  Set of Standard Combo Wrenches  Torpedo Level  Measuring Tape  Safety Goggles Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 2 You will be mounting the dryer motors there if available. Pic #1: Driver’s and Passenger’s Side Legs they are the same. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 3 Dryer Envelope ® Pic #3: Profiler Dryer Straight Configuration Dimensions [control box is on the passenger side leg] ® Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 4 ENTRANCE TRAVEL Pic #5: Angled Configuration Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 5 5” depth.] *It is best to drill completely thru the concrete as a common practice when drilling anchor holes. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 6 D/S TREE (53” F.F.) EMITTER P/E Pic #7: Photo-Eye Tree D/S TREE P/S TREE Pic #8: Photo-Eye Trees from Top Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 7 Once completed, mount to driver’s side and passenger’s side leg. The angled mounts will be positioned as follows: Driver’s side angled DOWNWARD, Passenger’s side angled UPWARD (See Pic #7 or pictures below). Driver’s Side Passenger’s Side Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 8 Pic #10 Control Box Mounts POWER CABLE RECEIVER P/E CABLES EMITTER P/E CABLES CONTROL CABLE PNEUMATIC CONNECTIONS Pic #11 Control Box w/Cables Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 9 Connect the air hose unions and “Y” fittings at the passenger upper side corner (see picture #12). Pic #12: Connect Air Lines Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 10 Black (single connection): Main Air Inlet Red: Exit Up Black (behind red): Exit Down Yellow: Entrance Down Blue: Entrance Up Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 11 SNAP THE SECOND LIP PAST THE EXTRUSION EDGE (see Picture #16) Pic #15 Color Skinz™ Pic #16 Color Skinz™ Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 12 Pic #18 Color Skinz™  Locate the ACCENT COVERS and install them per the diagram below: Pic #19 Plastic Covers Map Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 13 Locate the OUTSIDE FABRIC NOZZLES and install on the outer ring following the same method as the INSIDE NOZZLES (see picture #21). Pic #21 Outer (Longer) Nozzle Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 14 90HP Profiler Dryer Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 15 30HP Square Frame Producers Location 40HP Square Frame Producers Location 50HP Square Frame Producers Location 10HP Color Skinz™ Producer Location Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 16 Color Skinz™ Producers Location Configurations may vary due to types of vehicles washed and personal preference. Angles and heights are for reference. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 17 30, 90, 20HP Configuration 20HP Exit Facing Configuration [Intended for rear of vehicle] Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 18 Using plastic ties, secure the cable in the cross beam as shown in picture #30. Pic #29: Photo-Eye Cable Pic #30: Plastic Mounts for Zip Ties Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 19 PHOTO-EYE TREE, TUCK EXIT CABLE IN TREE. DO NOT CONNECT. RECEIVER PHOTO-EYE CONNECTIONS MUST BE MADE TO SPECIFIED PHOTO-EYE IN ORDER FOR CORRECT OPERATION! Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 20 Like the Top Profiler unit, pull the air lines and connect to the “Y” fittings at the passenger upper side corner. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com...
  • Page 21 TOP BOLTS and the THREE BOTTOM BOLTS securing the inlet screen to the INLET CONE (see picture #38). Pic #38: Inlet Screen Pic #39: Inlet Cone Fasteners Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 22 Push the manual button override for each air panel valve and confirm that each nozzle is extending down when pushed. MANUAL OVERRIDE BUTTONS Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 23  Test with a car. POWER LIGHT “READY” SIGNAL LIGHT Pic #44: Power & “Ready” Signal Lights Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 24 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 25 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 26 Internal Control Box Connections Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 27 Internal Control Box Connections Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 28 PROFILER DRYER producer housing and legs (see picture #1). The air panel will be shipped separately and has to be mounted in the back room on the wall. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 29 TEE fittings. Pic #3: Utility Layout for 4 Energy Gates Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 30 Connect each solenoid valve on a separate function from your car wash controller. STOP! CONFIRM THE VOLTAGE OF YOUR UNIT BY CHECKING THE VOLTAGE SPECS OF THE “MAC” AIR SOLENOID VALVES. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 31 Test with a car and adjust the timing to open the gate with the front of the vehicle and close it with the back. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com...
  • Page 32 > https://store.motorcitywashworks.com/Team360/Dryer-Profiler/Documents/Media%20Links%20DryerProfiler.pdf For all of MCWW current manuals, videos, bulletins and information click the below link. <MCWW Documentation Hub> Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 33 Profiler Dryer Motor heating up. Check voltage being administered to motor and ensure it is correct 3phase power. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 34 Check to see that much amperage. motor is wired for correct voltage configuration for incoming 3phase power. Listen for faulty motor bearing. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 35 Profiler not retracting. Verify ready signal is not present. Ensure Mac valve manual knob is not engaged. Inspect for mechanical binding. Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 36 Support Documents: Dryer Beam Extension Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 37 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 38 Phone: 248.313.0272 ▪ Fax: 248. 313.0271 © Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. www.motorcitywashworks.com REVISION 5-20-21...
  • Page 39 Warranty and Return Procedure: Motor City Wash Works warrants this product to be free of defect in material and/or workmanship for a period of one year. During the warranty period MCWW will, at its discretion, at no charge to the customer, repair or replace this product if found defective, with a new or refurbished unit, not to include costs of removal or installation.