Helm Welding LuckNow BP744 Instruction Book

Bale processor

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Instruction Book
Bale Processor
Manufactured By:
Helm Welding (1983) Limited
86386 Lucknow Line
PO Box 158
Lucknow, Ontario, Canada
N0G 2H0
TEL: (519) 529-7627 or 529-7000
FAX: (519) 529-3260
Email:
inquiry@lucknowproducts.com
Website:
www.lucknowproducts.com

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  • Page 1 Instruction Book Bale Processor Manufactured By: Helm Welding (1983) Limited 86386 Lucknow Line PO Box 158 Lucknow, Ontario, Canada N0G 2H0 TEL: (519) 529-7627 or 529-7000 FAX: (519) 529-3260 Email: inquiry@lucknowproducts.com Website: www.lucknowproducts.com...
  • Page 2 No parts of this manual may be reproduced or transmitted in any form of by any means, electronic or mechanical, including photocopying and recording, or by any information storage retrieval system, without permission in writing from Helm Welding (1983) Limited Helm Welding (1983) Limited...
  • Page 3 Helm Welding (1983) Limited will, at its option, repair or replace parts (f.o.b. point of shipment) that are found to be defective.
  • Page 5 Bale Processor This Copy Must Helm Welding (1983) Limited Be Returned To P.O. Box 158 HELM WELDING (1983) LIMITED Lucknow, Ontario, Canada N0G 2H0 Bale Processor Pre-Delivery Check List & Warranty Registration 1. Inspect machine for loosened bolts during transit (eg. wheel bolts).
  • Page 7 Number of pages Fax: (519) 529-3260 including front-page ______ Reader's comments Helm Welding (1983) Limited is committed to providing excellent documentation. Please, fax or write us your comments on this manual. Your suggestions help us improve our technical information. General Please check appropriate square.
  • Page 9 It is important that you, the owner or operator, read this manual prior to operating or performing any maintenance work on the unit. Date of purchase: Serial Number: Information needed for ordering parts. Model Number: Special Options: HELM WELDING (1983) LIMITED 24May16...
  • Page 11: Table Of Contents

    Operation ...................10 Unloading ................10 Processing ................13 Maintenance ................14 Chain Drive Maintenance ............14 Installing New Chain ..............14 Sprocket Inspection ...............15 PTO Drive Shaft ..............15 Hammer Replacement ............16 Service Schedule ...............17 Service Record ..............18 Lubrication Specifications ............19 HELM WELDING (1983) LIMITED 24May16...
  • Page 13: Safety

    If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or Helm Welding (1983) Limited, PO Box 158 Lucknow, Ontario Canada, N0G 2H0. TEL: (519) 529-7627 or (519) 529-7000 FAX: (519) 529-3260 EMAIL: inquiry@lucknowproducts.com...
  • Page 14 - Align the decal over the specified area and carefully press the small portion with exposed sticky backing in place. - Small air pockets can be pierced with a pin and smoothed out using the piece of decal backing paper. HELM WELDING (1983) LIMITED 24May16...
  • Page 15 - Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seat belt prior to starting the engine. - Do not allow anyone to stand between the tongue or hitch and the towing vehicle when backing up to the equipment. HELM WELDING (1983) LIMITED 24May16...
  • Page 16 All highway regulations and lighting requirements must be followed - Be observant of bridge load ratings. Do not cross bridges rated lower than the gross weight at which you are operating. - Obey all general traffic laws. HELM WELDING (1983) LIMITED 24May16...
  • Page 17 SW104: Standard PTO speed is 540 rpm. DO NOT exceed rated PTO speed. SW108: Keep chain drive guards closed when operating. STOP unit to lubricate. HELM WELDING (1983) LIMITED 24May16...
  • Page 18 All units must be towed by a farm tractor of size and weight capable of towing and stopping safely when required. All highway regulations and lighting requirements must be followed. HELM WELDING (1983) LIMITED 24May16...
  • Page 19: Assembly

    *Use of a PTO spline adaptor will void the warranty on your implement PTO shaft and driveline.* Hydraulics Connect the two hydraulic hoses to one set of hydraulic ports on the tractor. This set of hoses is for the rotation of the drum HELM WELDING (1983) LIMITED 24May16...
  • Page 20: Start-Up

    Use a drawbar pin that has a locking device on the tractor drawbar. HELM WELDING (1983) LIMITED 24May16...
  • Page 21: Loading

    Never use your hands to throw materials into the machine. You could get pulled into the machine. Always use a fork or shovel when loading the unit manually. HELM WELDING (1983) LIMITED 24May16...
  • Page 22: Operation

    Lock bar locations Carefully pull the lock bars off the rods, holding the bottom door to keep it from falling. Lower the bottom door and rest it on the bottom bracket. HELM WELDING (1983) LIMITED 24May16...
  • Page 23 Reinstall the bolt. lways have the deflector securely bolted in place before operating the machine. o not adjust the deflector plate while the machine is running. HELM WELDING (1983) LIMITED 24May16...
  • Page 24 Lock bars in open position Make sure both doors on the left side (the discharge side) are closed and locked in place. HELM WELDING (1983) LIMITED 24May16...
  • Page 25: Processing

    It is not necessary to completely rotate the drum in one direction until it passes over the choppers again. HELM WELDING (1983) LIMITED 24May16...
  • Page 26: Maintenance

    Proper tension is essential when installing new chain. Tight chain causes an additional load which increases wear on chain joints, sprockets and shaft bearings. Slack chain produces vibration that may result in excessive chain wear, noise, or shock loading. HELM WELDING (1983) LIMITED 29Jul16...
  • Page 27: Sprocket Inspection

    --12. Chains must be fitted so as to allow sufficient rotation of the shaft in all positions. Be sure that chain does not become entangled with drawbar hitch or other restrictions during operation or transport. HELM WELDING (1983) LIMITED 24May16...
  • Page 28: Hammer Replacement

    Replace the necessary hammers, reinstall all of the hammers and spacers in the same orientation they were removed from. Reinstall the bolt holding the hammer shaft in place. Reinstall all access doors and shields that were removed. HELM WELDING (1983) LIMITED 29Jul16...
  • Page 29: Service Schedule

    Chain & sprockets – check for wear & adjustment Chopper Assembly Check hammers, spacers and shafts for wear Tire, Hub & Spindle Tire pressure – check Hub & spindle - grease Hub & spindle – check wheel bolts HELM WELDING (1983) LIMITED 24May16...
  • Page 30: Service Record

    Bale Processor Service Schedule Machine Information Please fill in the following: Model # Serial # Date Machine Put Into Service Farm / Operation Name: Dealer: Service Record Service Performed / Hours Date Signature Comments HELM WELDING (1983) LIMITED 24May16...
  • Page 31: Lubrication Specifications

    Splined Drive Line Yo es PTO Shaft Chopper Shaft Bearings NLGI #2 or #3 Lithium Base Grease Drive Chain SAE-20 to SAE-30 Motor Oil Hydraulic Oil SAE-10 ISO 32 or equivalent Indol #32 Dextron #32 HELM WELDING (1983) LIMITED 24May16...

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