Palfinger PTV 35 Owner's Manual
  1. Manuals
  2. Brands
  3. Palfinger Manuals
  4. Automatic Barriers
  5. PTV 35
  6. Owner's manual
Palfinger PTV 35 Owner's Manual

Palfinger PTV 35 Owner's Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
PTV
OWNER'S MANUAL
04/21

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the PTV 35 and is the answer not in the manual?

Questions and answers

Related Manuals for Palfinger PTV 35

Summary of Contents for Palfinger PTV 35

  • Page 1 OWNER’S MANUAL 04/21...
  • Page 2 Copyright © 2021 Palfinger Liftgates LLC. All rights reserved. Information in this document is subject to change without notice. Visit www.palfinger.com for up to date information and notifications. If you received this product with damaged or missing parts, contact Palfinger Liftgates at (888)-774-5844 Parts Order liftgateparts@palfinger.com...
  • Page 3 Owner‘s Manual ntroduction Thank you for purchasing a Palfinger Liftgate! Your PTV series liftgate is an example of the latest engineering technology in the industry. With proper care and operation your liftgate will provide you with reliable, dependa- ble service for years to come.

  • Page 4: Table Of Contents

    PTV 33/44/55/66 Owner‘s Manual Table of Contents Manual Updates..........................5 Safety Information ........................- 6 - Important Information ....................... - 7 - Important Notes ......................- 8 - General Information ........................- 10 - Before Operation ......................- 10 - Liftgate Function and Useage Information ..............
  • Page 5 PTV 33/44/55/66 Owner‘s Manual Required Information for Ordering Spare Parts and Repairs ..........- 42 - 10.1 Ordering Spare/Replacement Parts ................- 42 - 10.2 Repairs .......................... - 42 - Warranty ............................ - 43 - Contact Address ........................- 44 - Rev.
  • Page 6 Liftgate Serial Number: Liftgate Model Number: Date of Purchase: Date of Installation: 15939 Piuma Ave. Cerritos, CA 90703 Tel (888) 774-5844 Fax (562) 924-8318 www.palfinger.com 572 Whitehead Road. Trenton, NJ 08619 Tel (609) 587-4200 Fax (609) 587-4201 www.palfinger.com Rev. 1.0...

  • Page 7: Manual Updates

    PTV 33/44/55/66 Owner‘s Manual Manual Updates Revision Description • Initial Release v1.0 Rev. 1.0...

  • Page 8: Safety Information

    Owner’s Manual PTV 33/44/55/66 Safety Information This manual follows the Guidelines set forth in “ANSI Z535.4-2007” for alerting you to possible haz- ards and their potential severity. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

  • Page 9: Important Information

    New Jersey for assistance if you have any questions regarding installation, operation or maintenance at 888-774-5844. This owner’s manual applies to the following models: PTV 35, 44, 55, 66 Maximum Capacity for liftgate models is as follows: • PTV 35 - Capacity: 3500 lbs.

  • Page 10: Important Notes

    Owner’s Manual PTV 33/44/55/66 Important Notes The electric supply is taken from the battery kit in the Power Pack Box. If the vehicle battery is not sufficient, additional batteries need to be installed. The electric control power is secured via a fused circuit and an on-off switch located inside the cab.
  • Page 11 2) Ask your employer or lessor. 3) Call your PALFINGER Liftgates Authorized Service Center for assistance. 4) Call PALFINGER Liftgates for assistance in the USA at 888-774-5844. You can also contact PALFINGER Liftgates by fax (562) 924-8318 or on the internet- www.palfinger.com For technical support, contact PALFINGER Liftgates or an authorized PALFINGER service center.

  • Page 12: General Information

    Owner’s Manual PTV 33/44/55/66 General Information Before Operation REMEMBER: It is the fleet manager’s responsibility to educate the operator on the liftgate and its intended use. The opera- tor’s attention should be drawn to the permitted load limits and an understanding of the operation to ensure the safety throughout the operation.

  • Page 13: Improper Useage

    • Driving the truck or trailer with the platform open. • Driving the truck or trailer with platform unsecured in the travel position. • “Plowing’’ with the platform. PALFINGER Liftgate. Please read through the operational and technical description of the Thank you for choosing PALFINGER Liftgates Rev. 1.0...

  • Page 14: General View Of Liftgate

    Owner’s Manual PTV 33/44/55/66 General View of Liftgate General Figures Left Side Column Left Side Runner Tail Light Right Side Column Traverse UHMW Dock Toggle Switch Bumpers (Not Shown) Chain Main Arms Control Switch Support Chains Right Side Runner Platform Main Section Load Center...
  • Page 15 Owner’s Manual PTV 33/44/55/66 Hydraulic Enclosure: Single Pump Configuration Carrier Frame Control Board Primary Pump & Motor Master Shutoff Security Switch Lock Hole Enclosure Manual Cover Battery Shipping Reset Compartment Brace Circuit Breaker Auxiliary Remote Control Cable Entry Ports Battery Voltage Gauge Hydraulic Enclosure: Dual Pump Configuration...

  • Page 16: Maximum Load And Placement Of Load On Platform

    Maximum Load and Placement of Load on Platform Every Palfinger Liftgate is rated up to a maximum load. The point of maximum load is rated at a defined distance. The center point of maximum load is 24” from the PTV traverse.

  • Page 17: Operation Of Liftgate

    Owner’s Manual PTV 33/44/55/66 Operation of Liftgate Theory of Operation The rail-type liftgate is designed to transport cargo vertically from the vehicle bed to the ground and vice versa. A hydraulic power unit provides pressure to two vertical cylinders that raise and lower the platform. Activation of a control switch supplies current from a 12-volt battery source to the hydraulic power unit.
  • Page 18 Owner’s Manual PTV 33/44/55/66 Open the Liftgate Platform (continued): Be certain operating area around platform is clear before opening plat- form. Pushing the “DOWN” button, and “OPEN” button together to power the platform open. OPEN DOWN 3. Lower the platform to the ground: Pushing the “DOWN” button, lower the platform to the ground. Note: for power down operation, push the down button twice (within 3 seconds).
  • Page 19 Owner’s Manual PTV 33/44/55/66 Aluminum Retention Ramp (ARR) Optional: Skip this step if the platform has a fixed ramp. Turn Clockwise Retainer Latch Chain Notch Stored Handle Chain Opened Chain Notch Chain 90° ARR laying between platform and retainer latch Rev.
  • Page 20 Owner’s Manual PTV 33/44/55/66 4. Raise the platform to bed level: Pushing the “UP” button, raise the platform to bed level. 5. Bleeding the system: With the platform at bed level, push the “UP” button for thirty (30) seconds. This will bypass hydraulic fluid through hydraulic poppet valves located in each of the lift cylinder pistons re- turning hydraulic fluid back to the reservoir via the return lines.
  • Page 21 Owner’s Manual PTV 33/44/55/66 7. Lower the Platform: Using the “DOWN” button, push down twice (within 3 seconds) and power down platform past the Travel Locks. (See Illustration) DOWN 8. Raise the Platform: Using the “UP” button, raise platform up until travel ears clear the travel lock slot.

  • Page 22: Dock Loading - Lowering Platform (Standard Unit)

    Owner’s Manual PTV 33/44/55/66 Dock Loading – Lowering Platform (Standard Unit) When backing up vehicle to loading dock DO NOT hit the dock. Have a second person outside the truck directing you. Hitting the dock may cause hidden damage to liftgate components. Be sure to inspect the liftgate for damage. Hooks on Side of Platform...

  • Page 23: Auxiliary 3-Button Hand Held Control

    Owner’s Manual PTV 33/44/55/66 Auxiliary 3-Button Hand Held Control The auxiliary 3-Button Handheld Control is a secondary control used for troubleshooting the PTV. The handheld control can be found on the pump side of the enclosure as shown below. The control is fully opera- tional and can control the liftgate in the same way as the main controls located at the column, however the control is not intended for everyday use.

  • Page 24: Cart Stops

    Owner’s Manual PTV 33/44/55/66 Cart Stops Aluminum Platform Cart Stops 1. Push the cart stop latch out toward the curb side. The cart stop will spring open automatically once the latch has been moved from its original position. 2. To close the cart stops, push the cart stop latch inward towards the street side. After the latch is in place close each cart stop by pushing each stop down.
  • Page 25 Owner’s Manual PTV 33/44/55/66 Steel Platform Cart Stops 1. Each cart stop is equipped with a retaining latch. Push each latch inward to open the cart stop. The cart stop will automatically spring open once the latch has been pushed. 2.

  • Page 26: Aluminum Retention Ramp

    Owner’s Manual PTV 33/44/55/66 Aluminum Retention Ramp 1. Lower the platform to the ground. Turn the retainer latch clockwise to release the ramp. Use the ARR handle on the side to open the retention ramp. 2. Load platform. To use the ramp as a load retention, stop, place the ramp 90° to the platform and use the chain to secure the ramp.

  • Page 27: Preventative Maintenence And Quick Check

    6. Check the oil level when platform is down. The level should be approx. 1.5” below the top of the Oil Reser- voir. PALFINGER Liftgates recommends replacing oil after the first 500 cycles, and then on a yearly basis in the fall before winter begins.

  • Page 28: Maintenance And Care

    Remember that the secret to the long life of your PALFINGER Liftgate is to maintain it through preventive care. The Daily Overall Inspection should be completed by the operator each day. Perform the Lubrication Plan according to the following pages.

  • Page 29: Trailer To Tractor Ground Test

    Owner’s Manual PTV 33/44/55/66 Trailer to Tractor Ground Test A. 12V lead from tractor coil cord B. Center (+) plug on front of trailer C. Trailer Ground D. Tractor chassis ground + - + - + - + - Testing of full system using a battery load tester. Start with testing each individual battery on both tractors and trailer before proceeding to check the system: 1.

  • Page 30: Lubrication

    PTV 33/44/55/66 Lubrication Proper lubrication will help ensure a long trouble-free service life for the PALFINGER PTV. Therefore, the lift- gate should be lubricated at the same time as the truck/trailer. Grease more frequently if the lift gate is heavily used or whenever the pivot points appear to be dry.

  • Page 31: Checking And Changing The Oil

    Owner’s Manual PTV 33/44/55/66 Checking and Changing the Oil 1. Remove the hydraulic enclosure cover. 2. Check Oil quality. If bad, follow next steps. 3. Open the platform to bed level. Remove the Oil Filler Cap. 4. Use a pump to remove the old oil. Catch the fluid in an adequate container. DO NOT disconnect any hydraulic hoses.
  • Page 32 Owner’s Manual PTV 33/44/55/66 All PTV liftgates come with Hydrex MV Arctic 15 hydraulic fluid. Hydraulic Fluid Installed from Factory Property HYDREX MV ARCTIC 15 Start Up Temperature <50°C / -58°F Operating Temperature -45°C to +23°C / -49°F to 73°F Pour Point -57°C / -71°F Flash Point...

  • Page 33: Decal Placement And Inspection

    ML85-1114-003/ML85-1114-001 Conspicuity Tape (If applicable) MLATG-ARWILD Arrow Decal MLOS1263362 Palfinger Nameplate (Vertical) Read all Decals and Owner’s Manual before operating liftgate MAXIMUM LOAD CAPACITY BEFORE OPERATING LIFT, BE SURE YOU UNDERSTAND: PTV - 2 PC FOLDING PLATFORMS OPEN AND CLOSE XXXX LBS 1.
  • Page 34 Owner’s Manual PTV 33/44/55/66 You may obtain free replacement decals by contacting us at 888-774-5844 within the U.S. and Canada. Please have your liftgate model # and serial # ready. Rev. 1.0...
  • Page 35 Owner’s Manual PTV 33/44/55/66 It is the installer’s responsibility to determine the proper application of the Conspicuity tape, and to ensure that the vehicle or trailer meets DOT and federal lighting regulations. The following dia- gram is a guideline for placement on trailers over 80” wide and GVWR of 10,000 Lbs. or more. This document is not intended to replace published agency regulations, and it is strongly recommend- ed that the installer refer to the Code of Federal Regulations (CFR) which can be viewed at http://ECFR.gpoaccess.gov.

  • Page 36: Troubleshooting

    Owner’s Manual PTV 33/44/55/66 Troubleshooting Dangerous injuries are possible from objects such as tools short circuiting main battery connections. Be sure that you are working in a safe environment. Change oil after working on hydraulic unit (removal of valves, opening of cylinder etc.). There is a possibility of injury if somebody other than an authorized technician works on the electrical system! Basic Function Check...
  • Page 37 Owner’s Manual PTV 33/44/55/66 3. Are the vehicle batteries charged? Check batteries and the truck/trailer charging system. Start truck and run engine in fast idle for charging the batteries. If the liftgate starts working, recharge batteries. 4. Check the fuse at the power pack. Remove the Housing Cover.

  • Page 38: Battery Wiring - Truck Kit

    Owner’s Manual PTV 33/44/55/66 Battery Wiring – Truck Kit For 24V wiring reference document 90-1120-005. Charging Ground to Chassis Ground to Chassis Circuit Breaker Auto Reset 40 ft 40 ft Circuit Breaker Flag Reset 74" Motor Control Circuit Breakers Board Flag Reset Truck Batteries 11"...

  • Page 39: Battery Wiring - Trailer Kit

    Owner’s Manual PTV 33/44/55/66 Battery Wiring – Trailer Kit For 24V wiring reference document 90-1117-008. Positive (+) Ground (-) Charging Circuit Breaker Auto Reset 40 ft Trailer Socket Single Pole 74" Control Motor Board Circuit Breakers Flag Reset 11" Starter Solenoid 42"...
  • Page 40 Owner’s Manual PTV 33/44/55/66 Charging Circuit Breaker Positive (+) Auto Reset Ground (-) 40 ft Trailer Socket Single Pole 74" Control Board Motor Circuit Breakers Flag Reset Starter Solenoid 2 42" 11" Starter 11" Motor 2 Solenoid 1 Master Shut Off 42"...

  • Page 41: Electrical Schematic Overview

    Owner’s Manual PTV 33/44/55/66 Electrical Schematic Overview Rev. 1.0...

  • Page 42: Control Board Codes

    Owner’s Manual PTV 33/44/55/66 Control Board Codes System Codes Decal Inside View of Pump and Motor Enclosure Lid Codes Power LED Display Control Description Reset Board Code System ok / Cab switch off, (or missing bridge J11/2<->4) System ok / Cab switch on, (or bridge J11/2<->4) Low voltage –...

  • Page 43: Hydraulic Schematic

    Owner’s Manual PTV 33/44/55/66 Hydraulic Schematic M+S1 = LIFT M+S2+S5 = POWER DOWN S5 = GRAVITY DOWN M+S4 = TILT OPEN M+S3 = TILT CLOSE OPEN CLOSE CYLINDER LIFT CYLINDER 1 LIFT CYLINDER 2 2.6 GPM 69 BAR 1000 SECONDARY PUMP UNIT (OPTIONAL) 3000 1.72...

  • Page 44: Required Information For Ordering Spare Parts And Repairs

    Designation and number of the spare part in accordance with the proper spare parts list. Designation and number marked on the individual component (if available). Repairs 10.2 Parts sent to PALFINGER Liftgates to repair must be accompanied by a letter (in separate cover) giving details and scope of the repairs required. Rev. 1.0...

  • Page 45: Warranty

    PALFINGER Liftgates provides warranty as part of its conditions of delivery. All part deliveries will initially be billed. PALFINGER Liftgates then issues credit for all or part of the invoiced sum, when PALFINGER Liftgates has been able to determine that the warranty claim is justified as defined by its warranty conditions.

  • Page 46: Contact Address

    Owner’s Manual PTV 33/44/55/66 Contact Address 15939 Piuma Ave. Cerritos, CA 90703 Tel (888) 774-5844 Fax (562) 924-8318 www.palfinger.com 572 Whitehead Road. Trenton, NJ 08619 Tel (609) 587-4200 Fax (609) 587-4201 www.palfinger.com Rev. 1.0...
  • Page 47 Owner’s Manual PTV 33/44/55/66 Rev. 1.0...

This manual is also suitable for:

Ptv 44Ptv 55Ptv 66Interlift ptv 35Interlift ptv 44Interlift ptv 55 ... Show all

Table of Contents