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OPERATION AND MAINTENANCE OF INDUSTRIAL MACHINERY
IN ACCORDANCE WITH ANNEX I OF THE NEW MACHINERY DIRECTIVE
MACHINERY FOR TRIMMING LININGS ON HOLES AND EYELETS
MANUFACTURER:
COLLI F.G.B. S.R.L.
VIA RUSSO, 25
VIGEVANO (PV) - ITALY
KEEP THIS USER MANUAL FOR FUTURE REFERENCE AND FOR THE MACHINE S ENTIRE LIFETIME
USER MANUAL
2006/42/CE
ON UPPERS AND/OR LASTED FOOTWEAR
MACHINE CODE
USER MANUALCODE
EDITION
GP20
CONTACTS:TEL +39 0381 84022
FAX +39 0381 78393
E-MAIL: collifgb@collifgb.it
URL: http://www.collifgb.it
GP20
GP20 ING
01/2017
1
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Summary of Contents for Colli FGB GP20
- Page 1 CONTACTS:TEL +39 0381 84022 VIA RUSSO, 25 FAX +39 0381 78393 VIGEVANO (PV) - ITALY E-MAIL: collifgb@collifgb.it URL: http://www.collifgb.it MACHINE CODE GP20 USER MANUALCODE GP20 ING EDITION 01/2017 KEEP THIS USER MANUAL FOR FUTURE REFERENCE AND FOR THE MACHINE S ENTIRE LIFETIME...
- Page 2 The Manufacturer COLLI F.G.B. S.R.L. Via Russo, 25 - 27029 Vigevano (PV) - ITALY Declares that the machine MACHINE TRIMMER MODEL GP20 Seealso attached EC Declaration of Conformity conforms to all provisions of Directives 2006/42/EC - NEW MACHINERY DIRECTIVE 2014/35/EU...
- Page 3 INTRODUCTION AND NOTE TO USERS This operating manual provides all the necessary information allowing machine users to correctly operate the machine. Standards for routine periodic maintenance aimed at maintaining the machine in efficient operating condition are listed herein. The manufacturer recommends carefully reading this user handbook in all its parts before using the machine for the first time.
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Page 4: Table Of Contents
CONTENTS GENERAL INFORMATION IDENTIFICATION OF THE MANUFACTURER MACHINE IDENTIFICATION RECOMMENDATIONS ON THE MACHINE S OPERATION AND MAINTENANCE SPECIFICATIONS GENERAL DESCRIPTION OF THE MACHINE TECHNICAL SPECIFICATIONS CONTROL PANEL OPERATING CONDITIONS IMPROPER OPERATING CONDITIONS SCOPE INSTALLATION AND ASSEMBLY LIFTING AND HANDLING MACHINE PLACEMENT INSTALLATION CONNECTING THE MACHINE TO THE POWER SUPPLY STARTING UP THE MACHINE... - Page 5 TROUBLESHOOTING SPARE PARTS AND MAINTENANCE SHARPENING OR REPLACING THE PUNCH TOOL 621 SHARPENING OR REPLACING THE COUNTER-PUNCH TOOL 622 REPLACING THE GRINDSTONE 525 REPLACING THE DRIVE BELT 652 50 Hz - 653 60 Hz CLEANING DISCONTINUING AND DISPOSING OF THE MACHINE WIRING DIAGRAM AND ELECTRICAL COMPONENTS PNEUMATICDIAGRAM WARRANTY...
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Page 6: General Information
1 GENERAL INFORMATION IDENTIFICATION OF THE MANUFACTURER Manufacturer: COLLI F.G.B. S.R.L. Address: VIA RUSSO, 25 City: 27029 VIGEVANO (PV) Country: ITALY Tel: +39 0381 84022 Fax: +39 0381 78393 E-mail: collifgb@collifgb.it Website: http://www.collifgb.it 1.2 MACHINE IDENTIFICATION The machine s identification appears in detail on the nameplate situated on the motor safety guard. When ordering spare parts or requesting recommendations on operation and maintenance, always cite the machine model and serial number on the identification nameplate. -
Page 7: Specifications
Maintenance staff providing both routine and extraordinary machine maintenance are required to possess proper mechanical and electrical knowledge. It is advisable not to remove the safety protections during the machine s operation. The manufacturer recommends not carrying out any other type of workmanship, repairs or intervention other than those indicated in this user manual. - Page 8 GP20 machine - Worktop version CONTROL PANEL WITH ELECTRICAL BOX WORKTOP C CUTTING GROUP D LED LIGHTING PEDAL COUNTER-PUNCH TOOL MOVABLE ARM...
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Page 9: Technical Specifications
TECHNICAL SPECIFICATIONS TECHNICAL SPECIFICATIONS WEIGHT 110 Kg WIDTH 50 cm DEPTH 65 cm HEIGHT 135 cm LIGHTING SYSTEM LED driver 12V - 6W VOLTAGE 220/380 V standard (other voltages on request) FREQUENCY 50/60 Hz NUMBEROF PHASES 3 standard (single phase on request) MOTOR POWER 190W AIR CONSUMPTION... -
Page 10: Operating Conditions
OPERATING CONDITIONS - The machine is designed to be used by a single operator. Working position DETAIL OF WORKMANSHIP... -
Page 11: Improper Operating Conditions
MACHINE EQUIPMENT LIGHTING SPOT (part 36) SPECIAL ALLEN KEY 4mm (part 661) NASELLI COMPASS WRENCH 3mm PLIERS 520cc GREASER WITH OIL FOR NEBULIZER PUNCH TOOL (part 621) COUNTER-PUNCH TOOL (part 622) PUNCH TOOL INPUT (part 580) CLAMP LOCK SCREW (part 616) COUNTER-PUNCH TOOL LOCK SCREW (part 568) ANTI-VIBRATION SUPPORT FEET Column version (part 362) -
Page 12: Scope
Prior to using the machine, make certain that you have read and properly understood the operating manual supplied by the manufacturer. Before performing any operation whatsoever on the machine, make certain that the work area around the machine is clear of people or other obstacles that might be a source of danger. Make certain that the power cable connecting to the mains line is whole, properly extended and laid out straight rather than rolled up. - Page 13 Low noise emissions Noise emissions are well tolerated by the machine operator and persons in the vicinity. The knife tool s oscillation has a swinging motion with an "oil bath" lubrication system, and special attention has been paid to the machine s design in order to reduce noise emissions to a minimum. Operating safety.
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Page 14: Installation And Assembly
3 INSTALLATION AND ASSEMBLY - Lifting and handlingoperations must be carried out by qualified, speciallytrainedpersonnel. - Makecertain the surrounding area is free of obstacles and that no oneis in the immediate vicinity of the machine, or within the radius of the equipmentbeingused for lifting, handling and/or transporting the machine. -
Page 15: Machine Placement
MACHINE PLACEMENT The machine must be installed inside an industrial building that is well lit and ventilated, and has a solid and level floor capable of supporting the machine s weight, and not on a sloping floor. The working environment should not be humid. Set the machine in the most suitable position, according to production needs, positioning it in a place where there is an easy connection to the mains line, and where there is sufficient lighting to ensure that all parts of the machine are visible. -
Page 16: Connecting The Machine To The Power Supply
3.4 CONNECTING THE MACHINE TO THE POWER SUPPLY WARNING: THE ELECTRICAL CONNECTION, OPERATING CHECKS AND MAINTENANCE TO THE ELCTRICAL SYSTEM MUST BE PERFORMED BY QUALIFIED AND TRAINED PERSONNEL ONLY The manufacturer recommends not connecting the machine to the power line until it has been correctly set in its working location. -
Page 17: Starting Up The Machine
4 STARTING UP THE MACHINE SETTINGS To start up the machine: - check to make sure the operating pressure is at 4 bar (check the gauge 516); - turn the main switch 3092to the ON position; - position an upper or shoe to be trimmed in the area of the punch tool guide 624 and press the pedal 504 to half its stroke;... -
Page 18: Setting The Guide 655/Counter-Punch Tool 622 Distance
4.2 SETTING THE GUIDE 655 / COUNTER-PUNCH TOOL 622 DISTANCE Power off the machine. Turn the knob 1128 clockwise to increase the distance between the guide 624 and counter-punch tool 622, or anti-clockwiseto to decrease it (Figure 1). Start up the machine and check that the distance between the guide and counter-punch tool isslightly greater than the thickness of the material to be trimmed. -
Page 19: Adjusting The Guide655
4.3 ADJUSTING THE GUIDE624 Power off the machine. Turn the ring nut 566 on the guide 624 according to the thickness to be trimmed off (Figure 2). 4.4 ADJUSTING THE GUIDE SUPPORT655 After repeated sharpenings of the punch tool 621, the guide group will require adjusting. Power off the machine. -
Page 20: Information On Residual Risks
Protective measures provided by the production manager to workers are: collective and individual. 5.2 INFORMATION ON RESIDUAL RISKS In spite of the validity of the protection systems adopted by the manufacturer, the machine operator is nonetheless exposed to the following hazards: Contact with the machine s operating tool. -
Page 21: Safe Working Practices
In addition, clothing must be suitable in order to prevent the following hazards: entanglement, dragging, crushing, slipping and abrasion; the use of contact lenses is forbidden. Furthermore, the machine operator must adhere to the following warnings: maintain the machine and work area in order and clean; provide suitable containers and/or demarcated areas for storing both work pieces and already processed pieces;... -
Page 22: Checking The Safety Devices
• shutting down the machine when it is left unattended; • reporting any defects or malfunctions to the machine, as soon as they appear; • adopting safe procedures for cleaning and maintenance, regularly remove plastic materials and dust to prevent a risk of fire; •... -
Page 23: Risk Due To Vibrations
Level of daily exposure Limit daily exposure level ² ² A(8) = 2.5 m/s A(8) = 5 m/s USE OF MACHINE GP20 8 hours/day T = 480 min/d 1.01m/s ² eq,w,1 A(8) = [(480 x 1.01 ²) / 480] ½ = 1.01... -
Page 24: Maintenance
MAINTENANCE On a daily basis, lubricate the area of the bronze bearing 535 with nebulizer oil. Periodically check the oil level in the filter - lubricator 513. To top off, use MOBILOIL DTELIGHT nebulizer oil oran equivalent oil lubricant. - Prior to carrying out anymaintenance, the operator must disconnect the machine from itselectricalpower source. -
Page 25: Troubleshooting
TROUBLESHOOTING WARNING: THE MACHINE MUST BE DISCONNECTED FROM ALL ELECTRICAL POWER SOURCESBEFORE CARRYING OUT ANY INTERVENTIONS PROBLEM CAUSE SOLUTIONS 1- Check the connection to the 1. Use a tester to check for THE VOLTAGE ON PILOTLIGHT mains line. voltage to the three phases. DOES NOT LIGHT UP WHEN THE MAIN SWITCH 3092 IS 2-Check the fuses in the... -
Page 26: Spare Parts And Maintenance
SPARE PARTS AND MAINTENANCE 8.1 SHARPENING OR REPLACING THE PUNCH TOOL 621 Power off the machine. Insert the special 4mm wrench provided with the machine into the punch tool shaft hole 617 and loosen the clamp lock screw 616 (max. one turn). Release the clamp 623 loose with a knock of the hand. -
Page 27: Sharpening Or Replacing The Counter-Punch Tool 622
8.2 SHARPENING OR REPLACING THE COUNTER- PUNCH TOOL 622 Power off the machine. Loosen the counter-punch tool lock screw 568 and remove the counter-punch tool. Replace the counter-punch tool orpower on the machine and setthe counter-punch tool to be sharpened into the pin 520, and insert the pin into the support 519 situated at the rear of the machine (Figure 3). -
Page 28: Replacing The Drive Belt 652 50Hz - 653 60Hz
Remove the grind wheel safety casing 518. Unscrew the lock nut 110, remove the washer 109, and replace the grindstone 525. Re-assemble all parts. 8.4 REPLACING THE DRIVE BELT 652 50Hz - 653 60Hz Power off the machine. Unfasten the ball grip 333. Remove the grind wheel safety casing 518. -
Page 29: Cleaning
CLEANING Regular cleaning on all of the machine s main parts and the surrounding work environment translates into greater safety for the operator and an extended machine life time. Prior to carrying out anycleaning on the machine makecertainthatallpartshavecooled down. AFTER EVERY WORK CYCLE AND AT THE END OF EACH WORK SHIFT Carefully clean the machine and all its parts, meticulously removing any plastic material and dust. -
Page 30: Wiring Diagram And Electrical Components
WIRING DIAGRAM AND ELECTRICAL COMPONENTS... -
Page 31: Pneumaticdiagram
PNEUMATIC DIAGRAM... -
Page 32: Warranty
WARRANTY The warranty certificate is valid for one year from the date of purchase. During the warranty period, the Manufacturer will consequently replace any defective parts, charging the customer only the shipping costs. The warranty shall not be effective if the machine is used improperly or is damaged during transport. -
Page 33: Spareparts
SPARE PARTS DRAWING 13a Column... -
Page 34: Worktop
SPARE PARTS DRAWING 13b Worktop... -
Page 35: Main Shaft
SPARE PARTS DRAWING 13c Main shaft... -
Page 36: Punch Tool
SPARE PARTS DRAWING 13d Punch tool... -
Page 37: Counter-Punch Tool
SPARE PARTS DRAWING 13e Counter-punch tool... -
Page 38: Electrical Box
SPARE PARTS DRAWING Electrical box... -
Page 39: Spareparts List
LIST OF SPARE PARTS FOR TRIMMING MACHINE GP 20 PART PAGE DESIGNATION 33.34 Soundproof plate 33.34 Anti-vibration rubber LED lighting 33.34 Motor protection casing Bearing 608 2RS Bearing stop screw Bearing 6201 2RS Bearing 3202 Roller cage K 12.16.8 Rocker arm Rocker arm sphere spring Sphere 3/16"... - Page 40 PART PAGE DESIGNATION 33.34 Motor support block Ball grip Column anti-vibration foot Column Pedal support 33.34 Switch pedal 33.34 Solenoid valve 33.34 Silencer filter 33.34.36.37 L coupler 1/8" 33.34.35 Cast iron base 33.34 Filter lubricator group 33.34 Gauge Grindstone hood casing Counter-punch tool sharpening support Counter-punch tool sharpening pin Counter-punch tool sharpening bearing...
- Page 41 PART PAGE DESIGNATION Cylindrical pinfor C bracket Rocker arm spacer Rocker arm pin Rocker arm washer Shaft clamp Clamp screw Lower head Bronze bearing Bronze bearing OR seal 2137 Ring nut Washer AS 3552 Axial roller cage AXK 3552 Piston Movable armfor finished shoes OR seal 2118 Ring nut...
- Page 42 PART PAGE DESIGNATION Punch tool Ø2 Counter-punch tool Ø2 Clamp Ø2 Punch tool sharpening support Ø2 33.34 Grindstone protection and handwheel Transformer N.C. Contactor Timer Auxiliary contact Tension pilot light 33.34 Motor pulley 50 Hz Belt 50 Hz Belt 60 Hz Guide Ø2 Special key for clamp 1128...
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Page 43: Requesting Spare Parts
REQUESTING SPARE PARTS NOTE! FILL OUT THIS FORM IN DETAIL Customer Date Address Telephone MACHINE TYPE SERIAL NO. DELIVERY DATE GROUP CODE CODE DESIGNATION QUANTITY Notes: ..........N.B.: Attach a photocopy of each table in which the requested part is found.
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