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TechnipFMC TRIPLEX M06 Operation And Maintenance Manual

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Doc No: OMM50001243
Rev: C Page 1 of 68
OPERATION AND MAINTENANCE MANUAL, M06 & M09 TRIPLEX
PUMPS
Rev
ECN No.
Date
Reviewed By
Approved By
Status
C
5044404
07-NOV-2017
Rothe, Michael
McClain, Mathew
RELEASED
Summary:
This is a manual for FMC M06 and M09 triplex plunger pumps. These pumps have a
stroke length from 1.50 inches to 2.25 inches and a maximum continuous duty power
rating from 16.6 horsepower (12.4 kilowatts) to 26 horsepower (19.4 kilowatts). Refer to
part number 5266227 for printing information.
This document and all the information contained herein are the confidential and exclusive property of TechnipFMC,
and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

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Summary of Contents for TechnipFMC TRIPLEX M06

  • Page 1 5266227 for printing information. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 2: Table Of Contents

    Fastener Torque Requirements ..............57 This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 3 17.2 Maintenance Log ..................68 This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 4 Figure 20: Connecting Rod and Crosshead Removal..............53 This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 5 Table 8: Clearance Chart ......................58 This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 6: Important Safety Instructions

    FMC. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 7: M06 Pump Features

    Figure 1: Pump Assembly Features This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 8: Storage Instructions

    Cover the entire pump with a weather resistant covering such as a canvas or plastic tarp. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 9: Long Term Storage

    This will clear the majority of the fluid from the pumping chamber as This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 10: Installation Guidelines

    This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 11: Suction Piping Recommendations

    This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 12 This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 13: Discharge Piping Recommendations

    This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 14: Multiple Pump Systems

    This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 15 This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 16: Table 2: Recommended Drip Lubrication Rates

    8 to 10 12 to 14 This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 17: Lubrication Of Power End

    Follow environmental guidelines when changing and disposing of lubricants. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 18: Inspection And Preventative Maintenance Chart

    Inspection and Preventative Maintenance Chart This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 19: Table 4: Maintenance Chart

    Bolts or Nuts oil change. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 20: Estimated Life Of Wearing Components

    8,000 Plungers 8,000 Packing 4,000 This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 21: Component Parts List

    Figure 2: Power End Components This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 22: Figure 3: Fluid End Components (Forged Style)

    "two-bolt" style clamp bars. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 23: Figure 4: Fluid End Components (Std. Cast Style)

    Some procedures many require slight adaptations as a result. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 24 As Required Throat Bushing Lantern Ring This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 25 Pipe Plug (Valve Cover, Cast Fluid Cylinder) This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 26: Service Procedures

    This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 27 This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 28 If it does not, loosen the nuts (50) and check alignment. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 29: Figure 5: Plunger And Packing Removal

    Figure 5: Plunger and Packing Removal This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 30: Removing The Fluid Cylinder

    (60) and plungers (43) per Section 10.1. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 31: Figure 6: Fluid Cylinder Removal

    Figure 6: Fluid Cylinder Removal This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 32: Replacing Valves

    This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 33 Torque Values for Critical Pump Fasteners. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 34: Replacing Ar Valves

    Reference Section 10.3.3 for tooling part numbers. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 35: Knock Out Tool

    This is the lowest cost valve removal device for the AR valves. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 36: Eccentric Discs

    Valve Seat Figure 9: Valve Disassembly This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 37: Figure 10: Eccentric Disc In Use

    This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 38: Figure 11: Removing The Seat

    Figure 11: Removing the Seat This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 39: Figure 12: Hydraulic Power Used To Remove Valve Seat

    Figure 12: Hydraulic Power used to Remove Valve Seat This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 40: Threaded Type (Ar Valves Only)

    Figure 13: Threaded Tool in use This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 41: Installation Of Ar Valves

    8. After the valve is secured in the fluid cylinder, verify the cage is torqued to 30 ft-lbs (40.7 N-m). This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 42: Replacing Disc Type Valves

    3,000 psi or corrosive fluid was pumped. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 43: Valve Removal Tools

    10.3.1.2. The ball type tool is used with the ball end positioned against the bottom of the valve seat. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 44: Installation Of Disc Valves

    P534696 – Installation Tool Adapter This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 45: Servicing The Power End

    This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 46: Servicing The Connecting Rod Bearings

    (journals) on the crankshaft. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 47 Refer to the start-up check list before restarting your pump. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 48: Figure 16: Back Cover Removal

    Figure 17: Connecting Rod Cap and Shell Bearing Removal This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 49: Servicing Bearing Housings, Crankshaft, And Crossheads

    This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 50: Figure 18: Bearing Housing, Gasket, And Shim Removal

    Figure 18: Bearing Housing, Gasket, and Shim Removal This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 51: Figure 19: Crankshaft Removal

    Figure 19: Crankshaft Removal This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 52 This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 53: Figure 20: Connecting Rod And Crosshead Removal

    This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 54 This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 55 25. Set the dial indicator to zero. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 56 Table 7: Torque Values for Critical Pump Fasteners. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 57: Fastener Torque Requirements

    Refer to Figure 2, Figure 3 and Figure 4 for item numbers. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 58: Critical Clearances

    25 microns (μm) = .001 inches This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 59: Trouble-Shooting Pumps

    -Replace worn or failed packing or o-ring o-ring This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 60 -Clear obstructions from piping system rotation This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 61 -Crosshead extension seals damaged -Replace oil seals This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 62: Ordering Parts

    Inquire about any special service tools or complete maintenance kits. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 63: Glossary Of Commonly Used Terms

    This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 64 This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.
  • Page 65 (inlet) and one discharge, per pumping cylinder. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 66: Reference Information

    ________________________________________ Rated Speed ________________________________________ Notes: This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 67: Maintenance Records

    Ensure that pump rotation is correct. This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

  • Page 68: Maintenance Log

    DATE SERVICED BY SERVICE PERFORMED REMARKS This document and all the information contained herein are the confidential and exclusive property of TechnipFMC, and may not be reproduced, disclosed, or made public in any manner prior to express written authorization by TechnipFMC.

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Triplex m09

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