Costco 5P-08WT Manual
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Costco 5P-08WT Manual

Costco 5P-08WT Manual

Multi-piston muffin/cake batter depositor w/enhanced safety tray & scale & nsf compliant
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Piston Filler & Depositing Systems
Air Piston & Hydraulic Transfer Pumps
Spotters & Stripers
Icers & Glazers
Custom Integrated Designs
MULTI-PISTON MUFFIN/CAKE BATTER DEPOSITOR
w/ENHANCED SAFETY TRAY & SCALE & NSF
COMPLIANT
MODEL No.: 5P-08WT (NSF)
HINDS-BOCK CORPORATION
nd
2122 – 222
Street S.E. – Bothell, WA 98021 – U.S.A.
TEL:
877.292.5715
(MAIN – TOLL FREE)
TEL:
888.557.7881
(PARTS DEPT. – TOLL FREE)
TEL
425.885.1183
(MAIN)
FAX:
425.885.1492
(MAIN)
FAX:
425.897.4110
(PARTS DEPARTMENT)
WEB:
HINDS-BOCK.COM
E-MAIL:
info@hinds-bock.com –
SALES INFO.:
parts@hinds-bock.com
PARTS DEPT.:
JAN 2017
EXCLUSIVELY FOR COSTCO WHOLESALE
U.S.A. LOCATIONS ONLY

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Summary of Contents for Costco 5P-08WT

  • Page 1 Spotters & Stripers Icers & Glazers Custom Integrated Designs MULTI-PISTON MUFFIN/CAKE BATTER DEPOSITOR w/ENHANCED SAFETY TRAY & SCALE & NSF COMPLIANT MODEL No.: 5P-08WT (NSF) JAN 2017 HINDS-BOCK CORPORATION 2122 – 222 Street S.E. – Bothell, WA 98021 – U.S.A. TEL: 877.292.5715...
  • Page 2  VERSATILITY INCREASES UTILIZATION – The 5P-08WT tabletop depositor will accurately scale 2 to 8 ounces per/cylinder of batters ranging from thin cake batters to stiff muffin batters with frozen blueberries or high particulate content such as carrot cake. Easily interchanged product valves provide for different centerlines and ganging of cylinders to give greater weight per deposit.
  • Page 3 BISSC listed to meet all health department sanitation requirements for in-store installations.   The open design provides easy access for cleaning and sanitation of the food and splash zones. 5P-08WT WITH BOWL HOIST Fill the Depositor with a Bowl Hoist.  ...
  • Page 4 Standard Operation Procedure: Costco Table-Top Depositor – NSF Compliant Jan 2017...

  • Page 5: Table Of Contents

    Table of Contents Overview .............................1 Features ..........................1 Setup ............................1 Nomenclature .........................1 Components..........................4 Product Valve ..........................4 Removing the Product Valve ....................4 Checking the Product Valve ....................4 Replacing Product Valve O-Rings ..................5 Installing the Product Valve ....................5 Product Pistons........................5 Removing the Product Pistons .....................6 Checking the Product Pistons ....................6 Replacing Product Piston O-Rings ..................6 Installing the Product Pistons ....................7...
  • Page 6 Cleaning the Hopper ......................11 Cleaning Depositor Components ...................11 Sanitizing the System ......................12 Maintenance ..........................12 Daily Maintenance Checks .....................12 Common Wear Items ......................12 Two Hand Control Valve ......................13 Operation ..........................13 Deposit Trigger ........................13 Adjusting Weight Deposits .....................13 Flow Control ..........................14 Troubleshooting ........................15 Problem: ..........................15 Solution: ..........................15 Problem: ..........................15...

  • Page 7: Overview

    Overview Features The Hinds-Bock “T” Series table-top muffin/cake batter depositors are designed to accurately deposit product using 3 to 5 pistons on the “NT” series, or 4 to 8 pistons on the “WT” series. The weight of each deposit can be adjusted between 2 to 8 ounces of product for each deposit. Modifications can be made for desired weights outside this range.
  • Page 8 3. Hopper 1. Product Head 2. Product Valve 3. Hopper 4. Main Air Cylinder 5. Product Pistons 1. Product Head 6. Strong Back 7. Stroke Adjust 10. Scale Standard Operation Procedure...
  • Page 9 12. Shuttle Valve 8. Flow Control 11. Hand Guard 9. Safety Tray Standard Operation Procedure...

  • Page 10: Components

    Components Product Valve Provides a flow path for the product from the hopper to the product head bores during the suction stroke, and then switches to provide a flow path from the bores to the pan. Figure 1: Product Valve Removing the Product Valve To remove the product valve, make sure that the supply air is turned off and disconnected.

  • Page 11: Replacing Product Valve O-Rings

    Replacing Product Valve O-Rings If O-rings show any signs of wear, they should be replaced immediately. When replacing or reinstalling O-rings onto the product valve, be sure to use Petrol-Gel to lubricate the O-rings as you put them on. Figure 4: Replacing Product Valve O-Rings Installing the Product Valve After the product valve and O-rings have been cleaned, add more Petrol-Gel to both O-rings...

  • Page 12: Removing The Product Pistons

    Removing the Product Pistons To remove the product pistons, change the stroke-adjust to allow the strong back to come all the way back. Once the strong back is in its rear most position, remove the pins from the piston rods and pull them out of the strong back.

  • Page 13: Installing The Product Pistons

    Installing the Product Pistons Before installing the product pistons, add Petrol-Gel to the O-rings. Attached the product pistons on to the pistons rods, then slide the piston rods into the strong back and insert the pins. *Stroke-adjust should be set so that product pistons cannot come out of the product head during production.

  • Page 14: Tray Drain Plug

    Tray Drain Plug The Tray Drain allows for water to drain from the tray when cleaning or sanitizing. The drain can be opened pulling the plug from the metal drain tube to allow water to drain into a bucket. When reinserting the drain plug, verify that it is clean and lubricated.

  • Page 15: Scale

    Scale The scale is used to measure the deposit amount after each deposit. If the scale calibration is off, please contact the scale manufacturer for assistance. Figure 16: Scale Safety Tray The safety tray allows the user to place the product pan in and to trigger the deposit with both hands.

  • Page 16: Safety Procedures

    Safety Procedures Pinch Points There are several pinch points that should be avoided while the system is running. Avoid moving parts while the system has air or power. If you need to get to one of these parts, use the air dump valve to exhaust all of the air from the system.

  • Page 17: Safety Tray

    Cleaning Safety Tray Drain The drain collects water after cleaning or sanitizing, so that it can be drained without removing the safety tray. If water leaks from around the drain, tighten down the bolts securing it to the safety tray. Figure 22: Safety Tray Drain Cleaning the Hopper To clean the hopper, start by rinsing it out...

  • Page 18: Sanitizing The System

    Sanitizing the System Before starting production, sanitize anything that comes into contact with the product. This should be done just before starting production to help avoid any contaminants from getting into the system. After sanitizing the system, run lukewarm water through it to rinse it out. Figure 25: Sanitizing the System Maintenance Daily Maintenance Checks...

  • Page 19: Two Hand Control Valve

    Two Hand Valve Muffler Control Valve Two Hand Control Valve The two hand control valve prevents the machine from actuating unless both triggers are pressed simultaneously. Take care not to damage the valve or clog the valve muffler. Figure 28: Two Hand Control Valve Operation Deposit Trigger Each deposit is triggered by the safety tray...

  • Page 20: Flow Control

    Flow Control Use the flow control to adjust the cycle rate of the depositor. The user can either increase or decrease the air flow through the system; as a result, increasing or decreasing the cycle rate of the depositor. Figure 31: Flow Control Standard Operation Procedure...

  • Page 21: Troubleshooting

    Troubleshooting Problem: Depositor accuracy is off between each of the deposit ports. Solution:  Check air pressure. Machine should hold 80-90psi while depositor in operation. If pressure drops below 80psi, adjust the regulator by pulling out on the black knob and rotating.

  • Page 22: Problem

    Problem: Depositor is depositing erratically or has stopped depositing completely. Solution:  Due to unclean air, the pneumatic valves can stop functioning correctly. Put one or two drops of mineral oil in pneumatic valves. If that doesn’t solve the issue, order a new set of valves through the Hinds-Bock Parts department.

  • Page 23: Warranty

    Warranty SELLER WARRANTS EQUIPMENT OF ITS OWN MANUFACTURE TO BE FREE FROM DEFECTS IN MATERIALS AND WORKMANSHIP. THIS WARRANTY EXTENDS ONLY TO THE ORIGINAL BUYER AND IS LIMITED TO REPAIR OR REPLACEMENT F.O.B. SELLER'S FACTORY OF ANY ORIGINAL PART OR COMPONENT MANUFACTURED BY SELLER WHICH IS FOUND BY SELLER TO HAVE BEEN DEFECTIVE AT THE TIME OF SHIPMENT, PROVIDED WRITTEN CLAIM HAS BEEN RECEIVED FROM BUYER WITHIN SIX MONTHS OF SHIPMENT AND SUCH ORIGINAL PART OR COMPONENT IS RETURNED PREPAID TO SELLER.
  • Page 24 MECHANICAL PARTS LISTING ASSY - CORE 5P-08WT w/EST & NSF COMPLIANT Bothell, WA 98021 | 425.885.1183 SHEET 1 OF 2 09443NSF The design data depicted on this drawing is confidential and proprietary. Do not copy or disclose in whole or part except by...
  • Page 25 COSTO LABEL KIT (ENG/SPAN) LAB027 LABEL NSF MARK NOTES: MECHANICAL PARTS LISTING SEE SEPARATE PARTS LISTING ASSY - CORE 5P-08WT w/EST & NOT SHOWN NSF COMPLIANT Bothell, WA 98021 |425.885.1183 The design data depicted on this drawing is SHEET 2 OF 2 09443NSF confidential and proprietary.
  • Page 26 MECHANICAL PARTS LISTING ASSY - CORE 5P-08WT EST - NSF COMPLIANT Bothell, WA 98021 | 425.885.1183 SHEET 1 OF 6 09443810 The design data depicted on this drawing is confidential and proprietary. Do not copy or disclose in whole or part except by...
  • Page 27 MECHANICAL PARTS LISTING ASSY - CORE 5P-08WT EST - NSF COMPLIANT Bothell, WA 98021 | 425.885.1183 SHEET 2 OF 6 09443810 The design data depicted on this drawing is confidential and proprietary. Do not copy or disclose in whole or part except by...
  • Page 28 MECHANICAL PARTS LISTING ASSY - CORE 5P-08WT EST - NSF COMPLIANT Bothell, WA 98021 | 425.885.1183 SHEET 3 OF 6 09443810 The design data depicted on this drawing is confidential and proprietary. Do not copy or disclose in whole or part except by...
  • Page 29 SECTION A-A MECHANICAL PARTS LISTING ASSY - CORE 5P-08WT EST - NSF COMPLIANT Bothell, WA 98021 | 425.885.1183 SHEET 4 OF 6 09443810 The design data depicted on this drawing is confidential and proprietary. Do not copy or disclose in whole or part except by...
  • Page 30 26" 26 1/4" 49 1/2" 51 1/2" MECHANICAL PARTS LISTING ASSY - CORE 5P-08WT EST - NSF COMPLIANT Bothell, WA 98021 | 425.885.1183 SHEET 5 OF 6 09443810 The design data depicted on this drawing is confidential and proprietary. Do not copy or disclose in whole or part except by...
  • Page 31 Q.D. 5/32T 1/8NPT DBL SHUT ASSY 09443584 PNEUMATIC COVER 09443811 WELDMENT - STROKE SIDE PLATE 09443812 STROKE SIDE PLATE - OPP 09443814 ASSY - 5P-08WT TABLE TOP TRAY SUPPORT 09443819 TRAY VERT SLIDE BRKT 09443900 ASSY - SAFETY TRAY W/ DRAIN 09443962 SAFETY GUARD 09443PV2...
  • Page 32 26 7/8" 10" SPACER TO GO BETWEEN 09443818 AND SHEET METAL 10 1/4" MECHANICAL PARTS LISTING ASSY - TABLE TOP TRAY SUPPORT NSF Bothell, WA 98021 | 425.885.1183 SHEET 1 OF 2 09443814 The design data depicted on this drawing is confidential and proprietary.
  • Page 33 ITEM # PART # NOTES DESCRIPTION 09184323 WEAR STRIP J-LEG 1-1/2” [x20.00"L] 09443817 WLDMNT - 5P-08WT TABLE TOP TRAY SUPPORT BRKT, SLIDING HEIGHT 09443818 SCALE SUPPORT FRAME BAR 09187006 SCALE (DP-6700 PLATFORM) 09184701 WASHER THICK .391IDx.938ODx.188 HB010-M12-40MM HEX CAP SCREW M12 x40mmL SS...
  • Page 34 44 11/16" 26" SECTION B-B SECTION A-A MECHANICAL PARTS LISTING SAFETY TRAY ASSY Bothell, WA 98021 | 425.885.1183 SHEET 1 OF 2 09443900 The design data depicted on this drawing is confidential and proprietary. Do not copy or disclose in whole or part except by written permission of the HINDS-BOCK CORPORATION.
  • Page 35 ITEM # PART # NOTES DESCRIPTION 09156983 UNION "T" 5/32" TUBE 09157971 CHECK VLV VR TWO HND CNTRL 09158023 ELBOW UNION 90° 5/32"Tx1/4"T 09184701 WASHER THICK .391IDx.938ODx.188 09184867 O-RING, 318 BUNA FDA 09186478 WIRE ROPE 1/8”D #180 18-8SS, VINYL COATED – RED 09186479 CRIMP SLEEVE 304SS - 1/8”D WIRE ROPE 09192446...
  • Page 36 MECHANICAL PARTS LISTING ASSY - POWER VALVE, SINGLE SHOT Bothell, WA 98021 | 425.885.1183 SHEET 1 OF 3 09443PV2 The design data depicted on this drawing is confidential and proprietary. Do not copy or disclose in whole or part except by written permission of the HINDS-BOCK CORPORATION.
  • Page 37 BACK VIEW FRONT VIEW MECHANICAL PARTS LISTING ASSY - POWER VALVE, SINGLE SHOT Bothell, WA 98021 | 425.885.1183 SHEET 2 OF 3 09443PV2 The design data depicted on this drawing is confidential and proprietary. Do not copy or disclose in whole or part except by written permission of the HINDS-BOCK CORPORATION.
  • Page 38 ITEM # PART # NOTES DESCRIPTION 09155031 VLV PULSE 3-WAY 1/8NPT 09155283 REGULATOR 09155344 MUFFLER SINTRD BRNZ 3/8NPT 09155873 VLV 4-WAY DBL 1/8NPT RNT OPER 09155874 END PLATE KIT 09155875 ISOLATION KIT 09155876 PLATE, SIGNAL PRESSURE 09155888 GAUGE AIR 1/4NPT (O TO 160) * 09192007 ELBOW MALE T-M-NPT 1/4x1/8 09192009...
  • Page 39 MECHANICAL PARTS LISTING NEW LOCKOUT KIT - US LOCATIONS Bothell, WA 98021 | 425.885.1183 SHEET 1 OF 2 09443578 The design data depictedon this drawing is confidential and proprietory. Do not copy or disclose in whole or part except by written permission of the HINDS-BOCK CORPORATION.
  • Page 40 ITEM # PART # QTY. U/M NOTES DESCRIPTION 09156572 MUFFLER 3/8"NPT SHOCK RES. 09157696 LOCKOUT VLV 3/8"NPT OSHA 09192082 ELBOW MALE T-M-NPT 1/2x3/8 09192493 ELBOW STREET 90D 3/8"NPT S 09192610 TUBE AIR 1/2" CLEAR* 09192611 NUT LOCK 3/8" CONDUIT STEEL 09443577 LOCKOUT BRACKET HB010-05C-05SS...
  • Page 41 BUILT TO LAST 2122 – 222 Street S.E. | Bothell, WA 98021-4430 | U.S.A. Tel: 425.885.1183 | Fax: 425.885.1492 | Toll Free: 877.292.5715...

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