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Metallography
ATM GmbH
Driescheider Weg 57 D-57610 Altenkirchen
Tel. 0 26 81/95 39 -0
Fax 0 26 81/95 39 -20 eMail atm.metallography@t-online.de
Equipment
Model
Acceptance
Date
Signature
made in Germany
This instruction manual is part of
delivered equipment. Please,
Saphir
330
Instruction Manual
Web http://www.atm-m.com
Grinding- / polishing machine
Saphir 330
follow all instructions and safety
regulations in any case.
1
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Summary of Contents for ATA Saphir 330
- Page 1 Tel. 0 26 81/95 39 -0 Fax 0 26 81/95 39 -20 eMail atm.metallography@t-online.de Web http://www.atm-m.com Equipment Grinding- / polishing machine Model Saphir 330 Acceptance Date Signature made in Germany This instruction manual is part of follow all instructions and safety delivered equipment.
- Page 2 Saphir Metallography Instruction Manual 0.1 Nameplate Saphir 330 600 rpm 0,55...
- Page 3 Requirements of the EC Machinery Directive 89/392/EEC as amended and the National Laws and Regulations adopting this directive. Description of equipment: Grinding- / polishing machine Type: Saphir 330 Serial No.: European directive(s): EC-machinery directive (89/392/EEC) EC-low voltage directive (73/23/EEC) European standards:...
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Page 4: Table Of Contents
Saphir Metallography Instruction Manual 0.3 Contents Index Page Nameplate Declaration of confirmity Contents 4 - 5 1.0 Product Describtion Introduction General Describtion and features 1.2.1 Main drive Technical Data Measures and installation 2.0 Safety Regulations General precautions 9 - 10 2.1.1 Warning sign 2.1.2 General 2.1.3 Safety information... - Page 5 Saphir Metallography Instruction Manual Index Page 4.0 Starting Introducing Installated equipment Conditions Put on working wheel Grinding / polishing by hand 5.0 Maintenance Introducing Drain cleaning Cabinet cleaning outside 6.0 Dispatch packing shipping Disturbance and steps 8.0 List of spare parts 9.0 Electrical chart 22 - 23...
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Page 6: Product Describtion
Instruction Manual 1.0 Product Describtion Introducing Water valve Working wheel Main switch Saphir 330 is a grinding-/ polishing and polishing. For half automatic operation machine for manual wet grinding or Different operation speed is realized standard machine Saphir 330 could... -
Page 7: General Describtion And Features
Instruction Manual 1.0 Product Describtion General describtion and features 1.2.1 Main drive Saphir 330 is equipped with a powerful motor, which is connected with maintanance-free V-belt to the working wheel. Technical Data Saphir 330 Electrical specification 400V / 50Hz; 3 phases... -
Page 8: Measures And Installation
Saphir Metallography Instruction Manual Measures and installation It is not necessary to set-up the Saphir 330 on a special place, a flat table is enough. It must be available a electrical and water connection. -
Page 9: Safety Regulations
Attention of this instruction manual with safety precausions is condition for tures on the machine. not dangerous operation with Saphir 330. Instruction of operator is necessary. Constructive changes and wrong opera- tion expires warranty claims. Failures have to be reported to supplier (manu- facturer). -
Page 10: Emergency Statement
Saphir Metallography Instruction Manual Grinded samples has to be holded firmly on working wheel. Attention: Side tilt of samples give rise to catapult away. Hold samples with both hands, if possible. 2.1.4 Emergency statement Operator has to be instructed in case of cutting injuries with contact of coolants and abrasives. -
Page 11: Safety Test
Saphir Metallography Instruction Manual 2.2 Safety test Saphir 330 should once a day checked regarding safeting and operating performance. Following points have to be considerated as important: Emergency stop switch (main switch) test: - activate main switch - switch main switch off... -
Page 12: Operation
Saphir Metallography Instruction Manual 3.0 Operation General Grinding / polishing process with this machine (without Rubin 500) is only operated by hand. Water tube Working wheel... -
Page 13: Control Display
Saphir Metallography Instruction Manual Control display (Illustration Saphir 330E) 4. Position ”1” 3. Position “0” 2. Position “2” 5. Controller 1. Main switch for variable speed (optional) 1. Main switch If you operate emergency stop switch, the machine stops immediately. 2. -
Page 14: Coolant Connection, Drain And Electrical Connection
Saphir Metallography Instruction Manual Coolant connection, drain and electrical connection 3.3.1 Connection back (Illustration with Rubin 500) Connection for air pressure (optional for Rubin) Water drain 3.3.1.1 external Coolant inflow 3.3.1.2 Electrical connection 3.3.1.1 External Coolant inflow 1/2 inch connection with compressive tube should be attached to coolant system. -
Page 15: Starting
Install unit carefully! There will be no warranty for any damages occuring through installation. Installated equipment Saphir 330 should be placed on a flat table. Connect electrical power cable and water supply. Conditions After regular water and electrical connection machine is ready for... -
Page 16: Put On Working Wheel
Saphir Metallography Instruction Manual Put on working wheel Choose suitable working wheel (Diam. 200, 230 or 250mm) and put the wheel with the tree pins on carrier wheel. Make sure that pins proberly into holes of carrier wheel. Correct locking of pins can be easily arranged if you put pins on guide groove carrier plate and rotate working wheel afterwards (You can also use wheel with one pin only). -
Page 17: Grinding/Polishing By Hand
Saphir Metallography Instruction Manual Grinding/polishing by hand Put suitable working wheel on (Diam. 200, 230 or 250mm) Put grinding paper on. Fixing follows through adhesive film or suitable clamping rings, which are delivered as optional. Polishing cloths are provides with self adhesive back. Switch unit on, in case of variable speed necessary speed could be adjusted with controller. -
Page 18: Maintenance
Metallography Instruction Manual 5.0 Maintenance Introducing Saphir 330 needed no especially maintenance. However direct one´s attention to care collect bowl. Duration of life will be increased corre- spond. After operation the collect bowl should be wipe out. Drain cleaning To avoid clogging drain was to be flushed with water regulary. If abrasive starts hardening, loosen drain tube and remove sedimentation with a flat brush. -
Page 19: Dispatch
Saphir Metallography Instruction Manual 6.0 Dispatch Packing Packing The unit would be packed in a box. Measures BxHxD: 750x700x600mm Weight: dependent on model approx. 50 kg It´s only allows to lift up the box under bottom. Box do not hard let off so that avoid damaging of sensitive electronical and mechanical things. -
Page 20: Disturbance And Steps
Saphir Metallography Instruction Manual Disturbance and steps Disturbance Reason of disturbance Elemination No function at all a. Unit is diconnected from main Control main cable electrical power supply b. Main switch off Turn main switch on Main motor does not run a. -
Page 21: List Of Spare Parts
Saphir Metallography Instruction Manual 8.0 List of spare parts Pos. Item-No. Name 06100002 Cabinet 06100003 Main axle 92004182 Bottom plate 05610021 Belt pulley 06100007 Belt pulley 05610023 Pressure flange 92002799 Motor (with switch-over polarity for 2 speeds) 92002679 Motor (with variable speed) 91070161 Ball bearing 92002752... -
Page 22: Electrical Chart
Saphir Metallography Instruction Manual 9.0 Electrical chart... - Page 23 Saphir Metallography Instruction Manual...
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