HSD SM 137 D Assembly Instructions Manual

Synchronous motor with built-in drive

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Translation of the original instructions

SM 137 D

Synchronous motor with built-in drive

Assembly instructions

Edition.Revision 2.1

H5834D0189

ENGLISH

Serial number

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Page 1 Translation of the original instructions SM 137 D Synchronous motor with built-in drive Assembly instructions Edition.Revision 2.1 H5834D0189 ENGLISH Serial number...
Page 3 This manual has been prepared by the manufacturer to be used by customers only and it contains information protected by copyright. It must not be photocopied or reproduced in any form, either fully or in part, without the prior written consent of the manufacturer. HSD S.p.A. © - H5834D0189.fm291119...
Page 5: Table Of Contents
Descriptions Main parts SM 137 D General description and applications .............. 23 SM 137 D General overview and main parts ..............24 Identification of the manufacturer and the product ............25 Safety and information signs .................... 25 Transport, packing, unpacking, storage Warnings ..........................
Page 6 Diagnostics ........................46 5.9.1 Meaning of the green led in the CANopen version ............46 5.10 General checks after installation ..................47 5.11 Running-in ........................47 5.12 Environmental conditions ....................47 Maintenance Maintenance General cleaning ......................51 HSD S.p.A. © - H5834D0189TOC.fm291119...
Page 7 Table of contents Appendices Technical characteristics General data ........................55 SM 137 D torque curve ....................58 SM 137 D mechanical power curve ................58 S1 continuous service ....................59 Disposal Spare parts Compatibility for replacements ................... 64 Dip-switch configuration for replacements ..............64 Assistance service Customer service ......................
Page 9 Preliminaries...
Page 11: Preliminary Information
In order to prevent incorrect operation that could constitute a hazard for personnel and/or cause damage to the product, all the documents supplied must be read and fully understood. HSD (or its representative), from here on the manufacturer, cannot be held responsible or legally liable for any damage resulting from incorrect use of the documentation.
Page 12: Symbols Used In The Manual
Check that all the documents listed above are present on delivery of the product. If necessary, further copies can be obtained on request from the manufacturer.  Annexes (if included). These contain additional information that completes and/or replaces the information in the document with which they are enclosed. HSD S.p.A. © - h0101k00a.fm291119...
Page 13: Ec Declaration Of Conformity
QUE HAN SIDO APLICADAS LAS PARTES PERTINENTES DE LAS SIGUIENTES NORMAS ARMONIZADAS: 60034-1:2010+AC:2010, EN 61800-3:2004+A1:2012. Luogo e data / Place and date / Ort und Datum / Procuratore Speciale Lieu et date / Lugar y fecha: Special Attorney Sonderbevollmächtiger Fondé de pouvoir extraordinaire Mandatario Especial HSD S.p.A. © - h0101k00a.fm291119...
Page 14: Identification Of The Product And Manufacturer
 product code and model  product serial number  product revision number  name of dealer  specific information on any faults encountered  periods of use HSD S.p.A. © - h0101k00a.fm291119...
Page 15: Warranty
The warranty will be rendered null and void if the buyer fails to inform HSD S.p.A. in writing and in detail, the nature of any conformity defects encountered in the product within 15 days of the identification of said defect.
Page 17: Safety Information
Safety information The product will operate in safety if it is installed and used by qualified personnel in accordance with the recommendations and instructions given in this manual or supplied by HSD's technical engineers at the time of installation. Tampering with the safety devices to perform unforeseen operation causes the onset of serious danger to the operator.
Page 18: Risks Associated With The Use Of The Product
2 Safety information Risks associated with the use of the product HSD is not responsible for installations performed by persons who are unqualified and/or for installations that do not comply with the conditions stated in this manual. The equipment must only be fitted on machinery. The machine manufacturer must conduct a risk analysis (focusing specifically on the installation type and method) before putting the machine into service.
Page 19: Signs Fixed To The Product
 Damaged signs should be replaced (request new ones from the manufacturer). Make sure the information plates are clearly legible. If this is not the case, replace them with new ones in the same positions. HSD S.p.A. © - h0115k00a.fm291119...
Page 21: Descriptions
Descriptions...
Page 23: Main Parts
Some devices indicated and described in this manual may be optional features and therefore not present in the configuration. SM 137 D General description and applications This product is a Synchronous motor with incorporated drive (servomotor) allowing to move parts of CNC machines (numerically controlled machines such as milling machines, cutting machines, point to point boring machines, etc...), and it is designed to perform operations on various...
Page 24: Sm 137 D General Overview And Main Parts
3 Main parts SM 137 D General overview and main parts smooth Ø8 A- Motor: synchronous with permanent magnets, allowing the movement of mechanical parts. The rotation is controlled electronically. The shaft outfeed flange (bracketing flange) is fitted with special holes to be fastened to the device.
Page 25: Identification Of The Manufacturer And The Product
L - product code and revision number (GDT) M - firmware code and revision number (GDT) Safety and information signs For the safety and information signs, refer to paragraph 2.5 “Signs fixed to the product”. HSD S.p.A. © - h0102k00a.fm291119...
Page 27: Transport, Packing, Unpacking, Storage
Overall dimensions and weight of the packed product Each single product may be lifted and transported manually. The linear dimensions of the packed product are indicated on the documents accompanying it. HSD S.p.A. © - h0103k00a.fm291119...
Page 28: Transport And Packing
The packed product must be stored in a place that is protected from bad weather (rain, water, humidity). The following environmental values must be respected during storage:   Storage temperature -25C to +55C (-13 F to +131 Relative humidity 5% - 95% HSD S.p.A. © - h0103k00a.fm291119...
Page 29: Installation And Commissioning
Installation must be performed in a sufficiently lit area. Work environmental requisites  Temperature: from +5 to +40°C (41÷104°F).  Maximum relative humidity (without condensation): 5÷85%.  Maximum altitude: 2000 metres a.s.l. (unless agreed otherwise with the customer). Standard CEI EN 61800-2. HSD S.p.A. © - h0104k01a.fm291119...
Page 30: Mechanical Connections
M6 screws = 9 Nm  M5 screws = 6 Nm Overall dimensions 2 fixing holes (175,4 ) Clamping flange 135,7 DETTAGLIO/DETAIL B DETAIL 154,4 More information about fixing can be found in appendix A “Technical characteristics”. HSD S.p.A. © - h0104k01a.fm291119...
Page 31: Electrical Connections
Do not perform maintenance operations or insert/remove modules or connectors while the system is powered. A connection error (supply, Fieldbus) could cause immediate, irreversible damage to the main device and the others connected to it. HSD S.p.A. © - h0104k01a.fm291119...
Page 32: General Regulations For Using The Electric Connectors
PLC. Safety status means that the shaft is not moving. A special software command must be used to restore normal operation. Refer to the user manual "Technical characteristics and E-NETx connection” (for the E-NETx communication protocol) issued by HSD S.p.A. to correctly use the cable. HSD S.p.A. © - h0104k01a.fm291119...
Page 33: Fieldbus Interfaces
CiA DS 301 and DSP 402 specifications  the instructions for interrogating the module to discover the firmware version installed refer to the “SM137D CANopen” User Manual (Synchronous motor with built-in drive for the CANopen Communication Protocol), distributed by HSD S.p.A.. HSD S.p.A. © - h0104k01a.fm291119...
Page 34: Regenerative Effect On Dc Bus (Dynamo Effect)
“RS485 Communication Protocol” User Manual (for the RS-485 Communication Protocol), distributed by HSD S.p.A.. Regenerative effect on DC BUS (dynamo effect) When the motor is switched off, the motor shaft may be moved externally. This will generate energy in the motor.
Page 35: Configuration Of The Dip-Switch
To quickly and correctly configure the servo-motor replacing a compatible one, refer to the relevant paragraph “Dip-switch configuration for replacements” in the appendix C “Spare parts”, where you can find the settings that need to be made for each protocol. HSD S.p.A. © - h0104k01a.fm291119...
Page 36: E-Netx Configuration
If switches 3 and 4 are set differently (for example 3 ON and 4 OFF), the module may not work correctly. Refer to the user manual "Technical characteristics and E-NETx connection” (for the E-NETx communication protocol) issued by HSD S.p.A. to have more information on how to end the line correctly. Dip-switch DSW2 The five addressing switches (A0-A4) are used to set the address on the servo-motor Fieldbus.
Page 37: Setting The E-Netx Address
The table below is given as an example with some address settings. Examples: ADDRESS DIP-SWITCH SETTING (from 5 to 1 DSW2) Decimal Binary 00001 00101 01010 10101 Two devices on the same Fieldbus line cannot have the same address. HSD S.p.A. © - h0104k01a.fm291119...
Page 38: Canopen Configuration
Set the node address;  Select standard or SM137C compatible operating mode;  Select one of the following additional functions: • Bit-rate value setting; • Set the high node address bits; • Restore default settings. HSD S.p.A. © - h0104k01a.fm291119...
Page 39: Canopen Node Address Setting
The table below is given as an example with some address settings. Examples: ADDRESS DIP-SWITCH SETTING (from 5 to 1 DSW2) Decimal Binary 00001 00101 01010 10101 Two devices on the same Fieldbus line cannot have the same address. HSD S.p.A. © - h0104k01a.fm291119...
Page 40: Standard Or Compatible Operating Mode
3.3 “Identification of the manufacturer and the product”. Full operation in standard mode is guaranteed with version GDT 8 and above. If the firmware has a revision index GDT lower than 8, the module may not function properly. HSD S.p.A. © - h0104k01a.fm291119...
Page 41: Additional Functions
To do this, refer also to paragraph 5.9.1 “Meaning of the green led in the CANopen version”. In case of error, the event will be signalled with rapid flashing of the green LED. HSD S.p.A. © - h0104k01a.fm291119...
Page 42: Transmission Speed Setting (Bit-Rate)
If there are flash storage problems, the green LED will begin a 4-second flashing sequence (2 seconds ON and 2 seconds OFF). At the end of the procedure the servo-motor must be turned off and the dip-switch configuration restored. HSD S.p.A. © - h0104k01a.fm291119...
Page 43: High Node Address Bit Settings
“Transmission speed setting (bit-rate)” on page 42, indicating that the default settings have been restored. DSW2 DSW2 Switch Position On On At the end of the procedure the servo-motor must be turned off and the dip-switch configuration restored. HSD S.p.A. © - h0104k01a.fm291119...
Page 44: Rs-485 Configuration
5.8.1 “Configuration following a replacement”. DSW2 Switch SM 137 D bit- standard rate* mode Mode bit- compatible with rate* SM 137 C Rapid setting of transmission protocol RS-485: ON = 38400 bit/s, OFF = 9600 bit/s. HSD S.p.A. © - h0104k01a.fm291119...
Page 45: Setting The Rs-485 Address
The table below is given as an example with some address settings. Examples: ADDRESS DIP-SWITCH SETTING (from 5 to 1 DSW2) Decimal Binary 00001 00101 01010 10101 Two devices on the same Fieldbus line cannot have the same address. HSD S.p.A. © - h0104k01a.fm291119...
Page 46: Diagnostics
For this purpose, see paragraph “NMT state machine” in the “SM137D CANopen” communication protocol user manual (Synchronous motor with built-in drive for the CANopen Communication Protocol), distributed by HSD S.p.A.. It is also used to errors detected on start-up. Flashing Description...
Page 47: 5.10 General Checks After Installation
The manufacturer has inspected and tested its products under standard environmental conditions (refer to paragraph A.1 “General data” for a detailed description of the environmental values). Contact HSD S.p.A. for information about the possibility of applications for special environments. HSD S.p.A. © - h0104k01a.fm291119...
Page 49: Maintenance
Maintenance...
Page 51: General Cleaning
Use a vacuum cleaner to remove any wood chips, and if necessary use a compressor to remove fine dust, making sure you stand at a sufficient distance. To prevent the floor from becoming slippery, waste chips must be removed using a vacuum cleaner or brush. HSD S.p.A. © - h0107k00a.fm291119...
Page 53 Appendices...
Page 55: A Technical Characteristics
0,032324 Voltage constant at Ta=25° V/krpm 2,95 Efficiency Thermal insulation class (IEC 60034-1) The sizes are measured on the motor shaft at an ambient temperature of 25°C. Refer to the chart in “S1 continuous service”. HSD S.p.A. © - h0124k00a.fm291119...
Page 56 Built-in incremental encoder (mode compatible with SM137C and SM137B) (+ zero index) impulses/ Encoder impulses rotation (+ zero index) Feed-forward in position 0-100 1:6.25 20-800 Speed check interval 15-625 1:25 5-200 Feed-forward in speed 0-100 HSD S.p.A. © - h0124k00a.fm291119...
Page 57 @ -25 to 55°C (-13 to 131°F) Relative transport humidity (non-condensed) @ 40°C (104°F) Maximum workplace altitude (unless otherwise agreed) 2000 A.S.L. (6500ft) Storage maximum workplace altitude Second EMC immunity area (CEI EN 61800-3) environment HSD S.p.A. © - h0124k00a.fm291119...
Page 58: Sm 137 D Torque Curve
A Technical characteristics SM 137 D torque curve S1 torque curve (ambient temperature = 25°C) speed [rpm] SM 137 D mechanical power curve Mechanical power curve (ambient temperature = 25°C) speed [rpm] HSD S.p.A. © - h0124k00a.fm291119...
Page 59: S1 Continuous Service
A Technical characteristics S1 continuous service S1 CONTINUOUS SERVICE Loading Electric leakage  Temperature max Maximum temperature reached Time HSD S.p.A. © - h0124k00a.fm291119...
Page 61: B Disposal
. Only carry out the operations described in this manual. Follow the instructions scrupulously and in the case of doubt, contact the Manufacturer's Assistance Service. HSD S.p.A. © - h0109k00a.fm291119...
Page 63: C Spare Parts
Shaft 10mm, key, M4 – ratio 8 SMART MOTOR SM137D H0102D0137D5 Shaft 10mm, key, M4 – ratio 25 SMART MOTOR SM137D H0102D0137D6 Shaft 8mm – ratio 8 The manufacturer may update its products range without advance notice. HSD S.p.A. © - h0111k01a.fm291119...
Page 64: Compatibility For Replacements
“Transmission speed setting (bit-rate)” procedure described in paragraph 5.8.3 “CANopen configuration”. Copy the configuration of SM137C switches 7-8 to be replaced (valid for all protocol types). Copy the configuration of SM137C dip-switches to be replaced. HSD S.p.A. © - h0111k01a.fm291119...
Page 65: D Assistance Service
Tel. (+39) 0541 979 001 (+39) 0541 979 050 Service (+39) 0541 979 010 E-mail supporthsd@hsd.it www.hsd.it HSD Deutschland GmbH Brückenstrasse, 32 D-73037 Göppingen, Deutschland Tel. +49(0) 7161 956660 +49(0) 7161 9566610 E-mail sales@hsddeutschland.de www.hsddeutschland.de HSD S.p.A. © - h0112k00a.fm291119...
Page 66 (+86) 21 5161 9991 (+86) 21 5866 1237 E-mail sales@hsd-china.cn www.hsd-china.cn HSD Mechatronics Korea 414 Tawontakra 2, 76 Dongsan-ro, Danwon-gu Ansan-si 15434, South Korea Tel. (+82) 31 380 8161 (+82) 303 3443 8161 E-mail sales@hsdkorea.kr www.hsdkorea.kr HSD S.p.A. © - h0112k00a.fm291119...
Page 67: Analytical Index
29 environmental conditions, 47 environmental conditions, 47 fieldbus interfaces, 33 general post-installation checks, 47 led diagnostics, 46 regenerative effect on bus DC, 34 factory RS-485 configuration, 44 preparing, 29 running-in, 47 factory preparation, 29 HSD S.p.A. © - H5834D0189IX.fm291119...
Page 68 17 screw tightening torque, 30 serial number, 25 service centres, 65 packing, 28 servo-motor overall dimensions and weight of the packed product, applications, 23 CANopen address setting, 43 storage, 28 CANopen configuration, 38 HSD S.p.A. © - H5834D0189IX.fm291119...
Page 69 57 technical data (see technical characteristics) technical features general data, 55 S1 continuous service, 59 SM 137 D torque curve, 58 tightening screws, 30 torque (see "technical characteristics") torque curve (see "technical characteristics") transport, 28 overall dimensions and weight, 27...
Page 72 HSD NEL MONDO HSD WORLDWIDE More Value for Your Machine M E C H A T R O N I C S O L U T I O N S hsd.it hsdusa.com hsddeutschland.de hsd-china.cn hsdkorea.kr...

HSD SM 137 D Assembly Instructions Manual

Table of Contents

1 Preliminary Information

2 Safety Information

3 Main Parts

4 Transport, Packing, Unpacking, Storage

5 Installation and Commissioning

E-Netx Configuration

6 Maintenance

A Technical Characteristics

B Disposal

C Spare Parts

D Assistance Service

Analytical Index

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Chapters

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Summary of Contents for HSD SM 137 D

Table of Contents