iFlow iFLH-140000 Manual

Iflow hydronic air handler
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iFLOW HVAC INC.
iFLOW MANUAL A2
iNTELLIGENT SMART IoT TECHNOLOGIES
iFLOW HYDRONIC AIR HANDLER
NEW GENERATION OF HEATING & COOLING
www.iflowhvac.com

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Summary of Contents for iFlow iFLH-140000

  • Page 1 HVAC INC. iFLOW MANUAL A2 iNTELLIGENT SMART IoT TECHNOLOGIES iFLOW HYDRONIC AIR HANDLER NEW GENERATION OF HEATING & COOLING www.iflowhvac.com...
  • Page 2: Table Of Contents

    Checking temperature sensors …………………………………………………………………………….. 17 Wiring Diagram ………………………………………………………………………………………………. 18 A2 Field Wiring ……………………………………………………………………………………………… 19 iFLOW Set up and Wiring of an iFLOW with a Heat Pump ……………………………………………… 20 Troubleshooting Fault Codes and Explanations ……………………………………………………………………………… 23 Problems and Solutions ……………………………………………………………..………………………. 24 Component Assembly Diagram and Parts Lists………………………………………………………...
  • Page 3: Introduction

    2. Summary of air handler IMPORTANT The iFLOW hydronic air handlers are designed to deliver the highest performance rating of any air handler regardless of the hot water A field fabricated auxiliary drain pan with a drain pipe connection is source.
  • Page 4: Product Description

    All air handlers require a field supplied single speed or 3-speed pump, galvanized steel. The inside of the cabinet is fully insulated with ½” to be controlled by the iFLOW circulator control. This the speed of the polyethylene sheets. This prevents moisture and mold growth, as well pump increases or decreases depending on the information provided as unwanted heat loss due to an R-Value.
  • Page 5: Standard Features And Benefits

    Protection) once every 24 hours." • Low ambient freeze protection The iFLOW controller is defaultset to turn on the circulating pump to iNTELLIGENT CONTROL: cycle the total volume of potable water in the system, once every 24 hours. This will prevent stagnation and protect the pump from seizing.
  • Page 6: Equipment Selection And Sizing

    ▶ D: 2 zone, Q: 4 zone The iFLOW air handler will automatically change the fan and pump speeds to control the temperature output of the unit and cycle-time length. This will allow the heat output of the air handler to match the Cabinet Size / 14 : 14", 16 : 16", 18 : 18"...
  • Page 7 ECM Eon 431 / 393 519 / 516 Supply 3/4" Male NPT Thread / 1/2" Soldering Connection Piping Connection Return 3/4" Male NPT Thread / 1/2" Soldering Connection Hydronic Heating Coil Aluminum Ultra Efficiency Fins, Copper Tubing iFLOW HVAC INC. www.iflowhvac.com...
  • Page 8 61,533 68,255 75,223 160℉ 47,127 55,963 64,732 70,931 77,065 49,032 59,123 69,325 76,905 84,896 170℉ 51,608 61,412 72,078 78,842 85,648 53,741 64,745 77,199 85,627 94,441 180℉ 56,129 66,846 79,354 87,055 94,633 58,429 70,487 84,923 94,336 104,056 iFLOW HVAC INC. www.iflowhvac.com...
  • Page 9: Installation

    Recommended Clearances: Be sure to provide a minimum of 24” clearance to the front panel of the iFLOW air handler. 0” clearance is allowed for all other sides of the cabinet and for the first 36” of ductwork. Ensure adequate clearance is left for the installation of ductwork, plumbing, and electrical connections.
  • Page 10: Installation Examples

    Anti-Vibration Pad 4) Water Heater / Boiler Piping: When installing the iFLOW air handler with a heating boiler or combi- boiler in a closed loop system, refer to the boiler manufacturer’s instructions for proper installation with an air handler. Depending on...
  • Page 11: Electrical Requirements And Making Connections

    2. Remove the iFLOW front access panel. 3. Route the field supplied line voltage wiring to the iFLOW air handler. Tankless 4. Using CSA & UL listed wire nuts, connect the field supplied wires...
  • Page 12: A/C Evaporator Coil Freeze Protection And The Importance Of Wiring The A/C Compressor To The Proper And Dedicated A/C Connector On The Iflow Pcb

    (see figure D). If the 24V signal for the A/C compressor is connected to the thermostat connection on the iFLOW PCB, the 24V signal will come from the thermostat and there is no way for the iFLOW to interrupt the compressor, thus you will have NO A/C FREEZE PROTECTION.
  • Page 13 Temperature sensor varies by model but is generally located near the top center of the PCB. Please consult the PCB schematic in the installation manual for details. If steps 1 & 2 are followed, the iFLOW delivers A/C evaporator and hydronic coil freeze protection. iFLOW HVAC INC.
  • Page 14: Start-Up

    40°F/4°C, the circuit between R and W is completed. 6. Turn on the power to the iFLOW air handler and set the room This will activate the circulating pump until the water temperature thermostat to ‘heat’...
  • Page 15 Displays the temperature of the humidifier which is wired to the Return Air Humidifier Relay State air entering the air handler from c ontrol board is in on or off Temperature the return duct, in °F condition iFLOW HVAC INC. www.iflowhvac.com...
  • Page 16 Determines the Y2 cooling mode of the blower motor operation after a call for cool occurs. Lowest Outdoor 0˚F - 32˚F 5˚F Temperature Min. HeatLoss 6 - 30 KBTU/h 15 - 100 Max. HeatLoss 60/70/90 KBTU/h Determines the desired maximum BTUH output that is required. iFLOW HVAC INC. www.iflowhvac.com...
  • Page 17 Set the lowest temperature at which you wish the heat pump Reserved to operate (Balance Point Consideration: H/P COP and cost of electricity at that temperature vs. gas efficiency and cost of gas). Below that temperature, iFLOW will switch to the gas hot water Dehumidifier Relay ON / OFF source.
  • Page 18: Service And Maintenance

    1. Remove cables from the temperature sensor. 2. Check the sensor resistance and compare the actual values with the curve on the chart. Temperature 3. Replacement of a sensor is required in the case of severe deviation. Outdoor Temp. Sensor Chart iFLOW HVAC INC. www.iflowhvac.com...
  • Page 19: Wiring Diagram

    3) Field Installation Wiring Diagram R102 R101 R100 R105 R103 LED12 LED30 R116 LED29 R115 LED28 R114 LED27 R113 LED26 R112 LED25 R111 LED24 R110 LED23 R109 iFLOW HVAC INC. www.iflowhvac.com...
  • Page 20: A2 Field Wiring

    DRY C BOILER T T THERMOSTAT AC24V HUMIDIFIER DEHUMIDIFIER AC24V OUTDOOR O.D.S SENSOR H/P: Hybrid Heating FLOW SWITCH F.SW Heat: Y1, Y2, B, C Cool: Y1, Y2, O, C A/C: Hot Water Heating Cool: Y1, Y2, C iFLOW HVAC INC. www.iflowhvac.com...
  • Page 21: Iflow Set Up And Wiring Of An Iflow With A Heat Pump

    5) iFLOW Set up and Wiring of an iFLOW with a Heat Pump When using an iFLOW with a Heat Pump, the iFLOW can toggle If your electric utility provider has ‘peak rate’ periods, the heating sources between the refrigerant-based, electric heat pump...
  • Page 22 The installer must field supply and install the optional iFLOW D.H. Evaporator Temperature Sensor (part number 30ETS02B) and install it on the suction line of the heat pump. iFLOW uses this D.H. Thermostat/iFLOW/Heat Pump Wiring: Evaporator Temperature Sensor to detect the operational state of Unfortunately it seems there is no wiring standardization within the reversing valve.
  • Page 23 ‘on’ and to activate the reversing valve respectively. The heat pump will deliver cooling. iFLOW to the Heat pump; as such, do not connect anything to the O and B contacts at the thermostat; they can be ignored ●...
  • Page 24: Troubleshooting

    Return air temperature above Room Temp. High 80°F before a call for heating Return air temperature below Room Temp. Low 60.8°F before a call for cooling iFLOW HVAC INC. www.iflowhvac.com...
  • Page 25: Problems And Solutions

    This feature is initiated after three freeze protection cycles occur within a single cooling cycle, or if three freeze cycles occur when a cooling cycle is not in progress. A freeze protection cycle is when the air handler A/C coil freeze sensor is triggered by unacceptably low discharge air temperature. iFLOW HVAC INC. www.iflowhvac.com...
  • Page 26: Component Assembly Diagram And Parts Lists

    3) Component Assembly Diagram and Parts Lists Assemble Diagram iFLOW HVAC INC. www.iflowhvac.com...
  • Page 27 0014BC00A iFLH-140000 Bottom Plate 0016BC00A iFLH-160000 0018BC00A iFLH-180000 0014TC00A iFLH-140000 Top Plate 0016TC00A iFLH-160000 0018TC00A iFLH-180000 10-1 Heat Exchange Pipe Nut 0000HN00A iFLH-14 / 16 / 180000 0014MF00A iFLH-140000 Middle Frame 0016MF00A iFLH-160000 0018MF00A iFLH-180000 iFLOW HVAC INC. www.iflowhvac.com...
  • Page 28 Cabinet Diagram Description Part # Model Remark 0014FC00A iFLH-140000 Front Cover 0016FC00A iFLH-160000 0018FC00A iFLH-180000 iFLH-140000 CTL Board Assembly 30CBA0SC iFLH-160000 iFLH-180000 201408CW iFLH-140000 DC-916-600-5CW Blower Assembly 201609CW iFLH-160000 DC-916-704-5CW 201810CW iFLH-180000 DC-1020-800-5CW iFLOW HVAC INC. www.iflowhvac.com...
  • Page 29 2014081B iFLH-140000 Blower Assembly Bracket 2016091B iFLH-160000 2018101B iFLH-180000 2016121A iFLH-14,160000 Blower Motor 2018341A iFLH-180000 2014008B iFLH-14,160000 TR4803B Motor Bracket 20180084B iFLH-180000 TR6884B Motor CTL Cable 50MCTL1A Motor Power Cable 50121EON 1/4"x1" Hex Cap Screw 50MBHCSA iFLOW HVAC INC. www.iflowhvac.com...
  • Page 30 Model Remark 1014004A iFLH-140000 Heat Exchanger 1016004A iFLH-160000 1018004A iFLH-180000 A/C Eva. Temp. Sensor 30ETS01B Air Supply Temp. Sensor 30ATS01B Air Supply Temp. Sensor Bracket 30ATB00A Water Return Temp. Sensor 30WTR01B Water Supply Temp. Sensor 30WTS01B iFLOW HVAC INC. www.iflowhvac.com...
  • Page 31 AHU with Tank Water Heater D H W Hybrid Space Heating Application An� Scald Valve Elliminator Outdoor Check Circulator Sensor Valve with Check Valve Air Purge Valve Heat Pump Expansion Tank Tank Water Heater Cold Water iFLOW HVAC INC. www.iflowhvac.com...
  • Page 32 Air Purge Valve Expansion Tank AHU with Tank Water Heater D H W Space Heating Application An� Scald Elliminator Valve Check Cold Circulator Water Valve with Air Purge Check Valve Valve Expansion Tank Tank Water Heater iFLOW HVAC INC. www.iflowhvac.com...
  • Page 33 AHU with Tankless Boiler Boiler Space Heating Application Elliminator Circulator Make up Water Feeder Expansion Tank AHU with Combi Boiler Space Heating Application Tankless Combi Boiler Cold Elliminator Water D H W Make up Water Feeder Expansion Tank iFLOW HVAC INC. www.iflowhvac.com...
  • Page 34 Make up Water Feeder Expansion Tank 2 AHU with Combi Boiler Space Heating Application Tankless Combi Boiler Circulator Circulator with with Cold Check Valve Check Valve Water D H W Make up Water Feeder Expansion Tank iFLOW HVAC INC. www.iflowhvac.com...
  • Page 35: Commonwealth Of Massachusetts Board Policy

    For the commonwealth of Massachusetts: iFLOW HVAC INC. www.iflowhvac.com...
  • Page 36: Warranty

    CHANGE TERM OF WARRANTY TO YOURS 1. Terms of Standard Warranty: All iFLOW air handler parts are warranted and are to be free from defect in materials or faulty workmanship for a 36month period from the date of original installation subject to the Conditions of Warranty set out below. When the original date of installation cannot be determined, the warranty will be deemed to begin six months after the date of manufacture.
  • Page 37 INSTALLATION & OPERATION MANUAL iFLOW AIR HANDLER Manual A2 Version: 2.0 / January 18, 2021 CONFORMS TO UL STANDARD NSF 372 1995 CERTIFIED TO CSA STANDARD C22.2 NO. 236 iFLOW HVAC INC. 29 Howden Road, Toronto, ON M1R 3C7 1-800-985-9227 iFLOW HVAC INC.

This manual is also suitable for:

Iflh-160000Iflh-180000

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