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OPERATOR'S CAB PART NO. 4186391 0100 SRM 2043...
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The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the ® product. Updated technical service information may be available from your local authorized Hyster dealer. Service Manuals provide general guidelines for maintenance and service and are intended for use by trained and experienced technicians.
Series Code Model Designation Europe Model Designation America A404 RS45-27CH, RS45-31CH RS45-27CH, RS45-31CH General This SRM describes the functions of the cab and the Information on systems that are related to the cab replacement instructions for the cab components.
0100 SRM 2043 Remove and Install Remove and Install Before making any repairs to the lift truck, complete the following procedures: Place the lift truck on a solid, level surface. • • Retract and lower the boom completely. Place the shift lever in NEUTRAL. •...
Remove and Install 0100 SRM 2043 Raise the cab door and place it in position above the hinges. Slowly lower the cab door until the cab door is seated on the hinges. Remove the lifting strap. Make sure the cab door is moving properly on the hinges.
0100 SRM 2043 Remove and Install Install the plastic plug at the inside of the door frame. Make sure the locking system functions correctly. Door Latch Remove Remove the door handle. See Door Handle, Remove. Remove the cap screws that retain the cover to the door latch.
Remove and Install 0100 SRM 2043 Install Insert the bolts in the door latch housing. Install the door latch and install the nuts. Install the cap screw and washer that retain the cover to the door latch. Install the door handle. See Door Handle, Install.
0100 SRM 2043 Remove and Install Connect the rod to the inching pedal. SEAT ASSEMBLY Seat Connect the rod to the brake pedal. Remove Check if adjustments to the inching and brake pedals are required, and adjust as needed. NOTE: Use a lifting device for the removal of the Refer to the sections Brake Pedal Adjustment seat.
Remove and Install 0100 SRM 2043 NOTE: The ground cable is attached with the capscrew at the right rear corner of the suspension. Connect the battery ground cable. Seat Cushion Remove Slide the seat forward. See Figure 8. Adjust the steering wheel upward to its maximum height position.
0100 SRM 2043 Remove and Install Use a cable tie to attach the connector block to Install the two screws that retain the back the seat cushion. cushion to the back pan. Locate the rear tab on the underside of the seat Install the two guides, located at the top side of cushion over the rectangular hole in the metal the back cushion, that retain the back cushion...
Remove and Install 0100 SRM 2043 Suspension Scissor and Shock Absorber Replacement Remove NOTE: Replacement instructions for the air seat and mechanical seat are similar. STEP 1. Remove the seat from the suspension. Refer to Seat. STEP 2. Remove the seat suspension from the cab. Refer to the section Seat Suspension Replacement.
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0100 SRM 2043 Remove and Install STEP 7. Remove the pivot shaft. STEP 8. For mechanical seats: Lift the lower housing and place the suspension scissor in the highest raised position. STEP 9. For mechanical seats: Lift the rear of the lower housing while sliding the lower housing forward to disengage the height adjustment rollers from the roller channels of the lower...
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Remove and Install 0100 SRM 2043 STEP 10. Rotate the rear of the lower housing clockwise to disengage the front suspension scissor rollers from the roller channels of the lower housing. STEP 11. Remove the lower housing from the suspension. STEP 12.
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0100 SRM 2043 Remove and Install STEP 14. Remove the pivot shaft. STEP 15. Remove the weight indicator tension spring from the suspension scissor to avoid damage to the weight indicator tension spring. STEP 16. Lift the suspension scissor while sliding the suspension scissor forward to disengage the front suspension scissor rollers from the roller channels of the upper housing.
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Remove and Install 0100 SRM 2043 STEP 18. Remove the tether belts from the suspension scissor upper pivot tubes. STEP 19. Remove the rear bearing tubes from the suspension scissor. STEP 20. Remove the front suspension scissor rollers from the suspension scissor. STEP 21.
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