Hyster RS45-27CH Manual
Hyster RS45-27CH Manual

Hyster RS45-27CH Manual

Operator's cab
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OPERATOR'S CAB
PART NO. 4186391
0100 SRM 2043

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Summary of Contents for Hyster RS45-27CH

  • Page 1 OPERATOR'S CAB PART NO. 4186391 0100 SRM 2043...
  • Page 2 The Service Manuals are updated on a regular basis, but may not reflect recent design changes to the ® product. Updated technical service information may be available from your local authorized Hyster dealer. Service Manuals provide general guidelines for maintenance and service and are intended for use by trained and experienced technicians.
  • Page 3: Table Of Contents

    Install ................................. 27 Power Assist Armrest ............................33 Release Cable ..............................33 Remove ............................... 33 Install ................................. 33 Gas Spring ..............................34 Remove ............................... 34 Install ................................. 34 Joystick ................................34 Remove ............................... 34 Install ................................. 34 Armrest Rocker Switches ..........................35 ©2018 HYSTER COMPANY...
  • Page 4 Table of Contents TABLE OF CONTENTS (Continued) Remove ............................... 35 Install ................................. 35 Armrest Top Cover ............................35 Remove ............................... 35 Install ................................. 35 Cab Fuse Panel ..............................35 Override Key Switch ............................. 35 Remove ............................... 35 Install ................................. 36 12V Power Socket ............................37 Remove ...............................
  • Page 5 Table of Contents TABLE OF CONTENTS (Continued) Remove ..............................45 Install ..............................45 Rear Window Washer Hose and Spray Nozzle ..................46 Remove ..............................46 Install ..............................46 Front Window Washer Hose and Spray Nozzle ..................46 Remove ..............................46 Install ..............................
  • Page 6 "THE QUALITY KEEPERS" HYSTER APPROVED PARTS...
  • Page 7: Series Code / Model Designation Reference Table

    Series Code Model Designation Europe Model Designation America A404 RS45-27CH, RS45-31CH RS45-27CH, RS45-31CH General This SRM describes the functions of the cab and the Information on systems that are related to the cab replacement instructions for the cab components.
  • Page 8 Description of Operation 0100 SRM 2043 1. HEATER SECTION 10. INTEGRATED OVERHEAD GUARD 2. ACCELERATOR PEDAL 11. ARMREST 3. BRAKE PEDAL 12. TOP WIPER 4. INCHING PEDAL 13. AIR CONDITIONING ASSEMBLY 5. STEERING COLUMN 14. SEAT 6. FRONT WIPER 15. REAR WIPER 7.
  • Page 9: Remove And Install

    0100 SRM 2043 Remove and Install Remove and Install Before making any repairs to the lift truck, complete the following procedures: Place the lift truck on a solid, level surface. • • Retract and lower the boom completely. Place the shift lever in NEUTRAL. •...
  • Page 10: Door Hinge

    Remove and Install 0100 SRM 2043 Raise the cab door and place it in position above the hinges. Slowly lower the cab door until the cab door is seated on the hinges. Remove the lifting strap. Make sure the cab door is moving properly on the hinges.
  • Page 11: Install

    0100 SRM 2043 Remove and Install Install the plastic plug at the inside of the door frame. Make sure the locking system functions correctly. Door Latch Remove Remove the door handle. See Door Handle, Remove. Remove the cap screws that retain the cover to the door latch.
  • Page 12: Install

    Remove and Install 0100 SRM 2043 Install Insert the bolts in the door latch housing. Install the door latch and install the nuts. Install the cap screw and washer that retain the cover to the door latch. Install the door handle. See Door Handle, Install.
  • Page 13: Accelerator Pedal And Sensor

    0100 SRM 2043 Remove and Install Connect the rod to the inching pedal. SEAT ASSEMBLY Seat Connect the rod to the brake pedal. Remove Check if adjustments to the inching and brake pedals are required, and adjust as needed. NOTE: Use a lifting device for the removal of the Refer to the sections Brake Pedal Adjustment seat.
  • Page 14: Install

    Remove and Install 0100 SRM 2043 NOTE: The ground cable is attached with the capscrew at the right rear corner of the suspension. Connect the battery ground cable. Seat Cushion Remove Slide the seat forward. See Figure 8. Adjust the steering wheel upward to its maximum height position.
  • Page 15: Back Cushion

    0100 SRM 2043 Remove and Install Use a cable tie to attach the connector block to Install the two screws that retain the back the seat cushion. cushion to the back pan. Locate the rear tab on the underside of the seat Install the two guides, located at the top side of cushion over the rectangular hole in the metal the back cushion, that retain the back cushion...
  • Page 16: Suspension Scissor And Shock Absorber Replacement

    Remove and Install 0100 SRM 2043 Suspension Scissor and Shock Absorber Replacement Remove NOTE: Replacement instructions for the air seat and mechanical seat are similar. STEP 1. Remove the seat from the suspension. Refer to Seat. STEP 2. Remove the seat suspension from the cab. Refer to the section Seat Suspension Replacement.
  • Page 17 0100 SRM 2043 Remove and Install STEP 7. Remove the pivot shaft. STEP 8. For mechanical seats: Lift the lower housing and place the suspension scissor in the highest raised position. STEP 9. For mechanical seats: Lift the rear of the lower housing while sliding the lower housing forward to disengage the height adjustment rollers from the roller channels of the lower...
  • Page 18 Remove and Install 0100 SRM 2043 STEP 10. Rotate the rear of the lower housing clockwise to disengage the front suspension scissor rollers from the roller channels of the lower housing. STEP 11. Remove the lower housing from the suspension. STEP 12.
  • Page 19 0100 SRM 2043 Remove and Install STEP 14. Remove the pivot shaft. STEP 15. Remove the weight indicator tension spring from the suspension scissor to avoid damage to the weight indicator tension spring. STEP 16. Lift the suspension scissor while sliding the suspension scissor forward to disengage the front suspension scissor rollers from the roller channels of the upper housing.
  • Page 20 Remove and Install 0100 SRM 2043 STEP 18. Remove the tether belts from the suspension scissor upper pivot tubes. STEP 19. Remove the rear bearing tubes from the suspension scissor. STEP 20. Remove the front suspension scissor rollers from the suspension scissor. STEP 21.

This manual is also suitable for:

Rs45-31ch

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