Contents Page Definition of terms and basis Definition of terms Basis Safety notices Warnings and symbols Operating company duty of care Intended use Foreseeable misuse User qualifications Fundamental safety measures Transportation and storage Operation Commissioning Description Application and limits Operation Maintenance and cleaning Inspection Maintaining proof of inspections...
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VAS6131/19 Mounting VAS6131/19 Mounting Read this operating manual attentively (The original operating manual is in German.) before using the load handling device for the first time. It provides you with important information about safety, use, and maintenance. This protects you and prevents damage.
1 | Definition of terms and basis Definition of terms Skilled worker: Qualified person: Load handling devices: A user who, on the basis of training, has A person who, based on technical training Components that are not permanently specialized knowledge of the handling of and experience, has sufficient knowledge to connected to the hoisting equipment, sling gear and load handling devices as well...
2 | Safety notices Warnings and symbols Hazards and information are classified and represented as follows in this operating manual: DANGER Designates a hazard with a high risk level that can lead to death or serious injury if it is not avoided. WARNING Designates a hazard with a moderate risk level that can lead to death or serious injury if it is not avoided.
2 | Safety notices In particular, the operating company has to This personnel is instructed regularly in • ensure that: all relevant aspects of occupational The load handling device is only used health and safety and environmental • as intended. protection, and is familiar with the The load handling device is only used operating manual and in particular...
2 | Safety notices Foreseeable misuse The following applications are not permitted: Transporting persons and/or animals. • Breaking free of loads. Use while persons are present • • Dragging loads along the floor. underneath the load. • Use in potentially explosive •...
2 | Safety notices Fundamental safety measures Observe the user information Observe DGUV rule 100-500 for the Stop the operation immediately and • • • (documentation). form-fitting and friction-fitting eliminate the defect. Observe the warnings on the device attachment of loads. Report damage and defects to the •...
3 | Transportation and storage CAUTION Transportation may only be carried out by qualified personnel. No liability is assumed for damage due to improper transportation and/or storage. The load handling device is inspected Under no circumstances may the load • •...
4 | Operation The VAS6131/19 mounting is a load When using the load handling device, Pushing the load while it is raised is • • • handling device for the installation and ensure that the load being lifted is not permitted.
No other persons in the danger area • That all details of the load handling • device were transferred to an inspection log. Description Item Name Standard/comments Qty. VAS6131/19 Mounting 42CrMo4+QT Hexagon bolt DIN6921 – M10x40 – 8.8 VAS6131B Lifting table...
4 | Operation Application and limits Attaching to the load To ensure safe handling, the attachment to the load must be carried out diligently and in compliance with the maximum limit values. Operation Preparation and inspection Center of gravity Safety during lifting operations The components must be inspected for The following conditions have to be met in To prevent injuries, the hands and other body...
5 | Inspection The operating company has to ensure that Depending on the conditions under which can be expected. Load handling devices load handling devices are inspected by a the load handling devices are used, should be inspected for the absence of cracks qualified person at least once a year.
Changes to the machine or device which have not been coordinated with us invalidate this declaration. Machine designation: Mounting Machine type: VAS6131/19 Intended use: Lifting high-voltage batteries up to 900kg max. Applicable EC directives: EC Machinery Directive (2006/42/EC) Applied harmonized standards: DIN EN ISO 12100;...
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Volkswagen Aktiengesellschaft K-GVO-LW Konzern After Sales – Group Service, Literatur und Systeme Werkstattausrüstung Brieffach 011/4915 38442 Wolfsburg For internal use only Technical changes reserved Last update: 03/2021...