Table of Contents
Summary of Contents for Hamilton Car Wash
- Page 1 P A Y S T A T I O N I N S TA L L AT I O N M A N U A L Car Wash Application Hamilton Manufacturing Corp. P: 419.867.4852 | P: 888.723.4858 | F: 419.867.4850 www.hamiltonmfg.com...
- Page 2 The contents of this manual do not purport to cover all details or variations in the Commander Pay Station, and do not claim to provide for every possible contingency met in connection with installation or maintenance. All information is subject to change without notice. © 2021 Hamilton Manufacturing Corporation COMMANDER INSTALLATION MANUAL...
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Page 3: Table Of Contents
Lane Layout (when using gates) ........Electrical Installation Pulling Wires ..............Wire Terminations ............Electrical Diagrams ............Car Wash Cycle Synchronization: Active or Passive ..Component Connections Power Supply & Controller ..........Distribution Board ............Gate & Loop References References .............. - Page 4 List of Figures UNPACKING Figure 1.1: Commander box (face) ............Figure 1.2: Commander box (side) ............BRICK-IN DIMENSIONS Figure 2.1: Base of cabinet (looking down from inside the cabinet) ..Figure 2.2: Base of cabinet ..............Figure 2.3: Back of cabinet (looking inside cabinet from front) ....Figure 2.4: Back of cabinet ..............
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Page 5: Introduction
PRIOR TO INSTALLATION. A minimum of two (2) people should be present for installation to minimize risk of injury due to the weight and size of Commander. Hamilton is not responsible for any injury caused due to improper installation. About This Manual This manual was written to provide general information and guidance for the installation of a Commander pay station. -
Page 6: Mechanical Installation
Mechanical Installation Receiving and Unpacking Commander Commander is shipped in a cardboard box that is strapped to a pallet/skid. This box contains the pay station only - bases (if ordered) will be in separate boxes. Once all straps and/or shrink wrap has been removed from the skid, carefully lay the box on its side and cut through the packing tape on the base of the box. -
Page 7: Positioning
Removal of additional packing materials Remove the following to ensure proper operation: • Strapping around XE validator (if optioned) • Tape around Cashflow validator (if optioned) • Tape around the coin mechanism • Tape from the coin/token box that secures the receipt paper for shipping Positioning There are no set guidelines for the placement of Commander. -
Page 8: Dimensions: Brick-In Cabinet
Dimensions: Brick-In Cabinet Figure 2.1: Base of cabinet (looking down from inside the cabinet) Figure 2.2: Base of cabinet Mechanical Installation COMMANDER INSTALLATION MANUAL... -
Page 9: Figure 2.3: Back Of Cabinet (Looking Inside Cabinet From Front)
Figure 2.3: Back of cabinet Figure 2.4: Back of cabinet (looking inside cabinet from front) Figure 2.5: Top of cabinet Figure 2.6: Side of cabinet Mechanical Installation COMMANDER INSTALLATION MANUAL... -
Page 10: Figure 2.7: Door
Figure 2.7: Door Mechanical Installation COMMANDER INSTALLATION MANUAL... -
Page 11: Dimensions: Free-Standing Cabinet
Dimensions: Free-Standing Cabinet Figure 3.1: Base of cabinet (looking down from inside the cabinet) Figure 3.2: Base of cabinet Mechanical Installation COMMANDER INSTALLATION MANUAL... -
Page 12: Figure 3.3: Top Of Cabinet
Figure 3.3: Top of cabinet Figure 3.4: Side of cabinet Figure 3.5: Door NOTE: free-standing cabinets do not have conduit holes in the back. Mechanical Installation COMMANDER INSTALLATION MANUAL... -
Page 13: Base Mounting: Free-Standing Cabinet
Base Mounting Dimensions: Free-Standing Cabinet Figure 4.1: Base mounting holes Figure 4.2: Top view to curb Figure 4.3: Side view with curb Figure 4.4: Front view with curb Mechanical Installation COMMANDER INSTALLATION MANUAL... -
Page 14: Lane Layout (When Using Gates)
Lane Layout If you are using gates at your facility, use the following drawings to assist in placement and installation. Figure 5.1: Front view of lane layout GATE TRAFFIC FLOW COMMANDER WIRING CONNECTIONS 1-14 AWG MINIMUM-HOT-BLACK 1-14 AWG MINIMUM-NEUTRAL-WHITE POWER FOR KIOSK 1-14 AWG MINIMUM-GROUND-GREEN 1-14 AWG MINIMUM-HOT-BLACK 1-14 AWG MINIMUM-NEUTRAL-WHITE... -
Page 15: Figure 5.3: Overhead View Of Lane Layout
Figure 5.3: Overhead view of lane layout 1) This drawing shows a conventional layout for access control. 2) Curb height is typically 6” 3) See gate manufacturers guidelines for foundation and loop installation 4) All foundations must be level and flat 5) Verification of site conditions and compliance with Federal, State, and Local Building Codes is the exclusive responsibility of the business owner and/or architect Mechanical Installation... -
Page 16: Electrical Installation
TWO (2) WIRES For future options SPARE WIRES TWO (2) CONDUCTOR TWISTED SHIELDED CABLE Hamilton Code System / POS 4000 Optional CAT5 Credit Card, Gift Card, and Hosted Solutions The Wash Interface supports up to eight (8) washes. If only offering four washes, you may pull five (5) wires instead of nine (9) - Page 17 The Cycle/Inhibit wires are used for the car wash controller to signal Commander when a car has completed its wash and left the bay. The signal coming from the car wash controller must be able to energize the coil of a relay on the wash interface.
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Page 18: Electrical Diagrams
Electrical Diagrams Figure 6.1: Utility Box connection The exposed end of the power cable in the utility box will make the connection between the Commander CVT and the site’s electrical panel. Electrical Installation COMMANDER INSTALLATION MANUAL... -
Page 19: Figure 6.2: Wash Interface Diagram
Figure 6.2: Wash Interface diagram AUX IN VEND OUTPUTS 1 & 2 NOT CURRENTLY USED 1 = VEND 1 2 = VEND 2 3 = VEND 3 4 = VEND 4 CYCLE/W.I.S. 5 = VEND 5 6 = VEND 6 7 = VEND 7 1 &... -
Page 20: Figure 6.4: Gated Sequence Software Ether Vend (Micro Drive Gate)
Figure 6.4: Gated Sequence Software Ether Vend (Micro Drive Gate) Electrical Installation COMMANDER INSTALLATION MANUAL... -
Page 21: Figure 6.5: Gated Sequence Software Ether Vend (Mib Gate)
Figure 6.5: Gated Sequence Software Ether Vend (MIB Gate) Electrical Installation COMMANDER INSTALLATION MANUAL... -
Page 22: Car Wash Cycle Synchronization: Active Or Passive
If the car wash equipment normally leaves the CYCLE/INHIBIT RELAY de-energized while in standby, and then energizes the relay when the customer enters the bay, the programming category should be set to PASSIVE. -
Page 23: Component Connections
Component Connections This section provides schematics of the harness connections to the power supply, controller, and distribution board. Power Supply & Controller Figure 7.1: Power supply & controller connections Component Connections COMMANDER INSTALLATION MANUAL... -
Page 24: Distribution Board
Distribution Board Figure 7.3: Distribution board connections Component Connections COMMANDER INSTALLATION MANUAL... -
Page 25: Gate & Loop References
Gate & Loop References For general information on the Magnetic Access Pro gates offered by Hamilton, visit www.magnetic-access.com/en-US/products/barriers/access/access-pro-l.html To download operating instructions, visit Hamilton’s website at www.hamiltonmfg.com/documentation and search for ‘Magnetic’. Gate & Loop References COMMANDER INSTALLATION MANUAL... -
Page 26: Warranty
(1) year from the original shipping date. Hamilton Manufacturing Corp. further warrants if any part of said new equipment in Seller’s sole opinion, requires replacement or repair due to a defect in material or factory workmanship during said period, Seller will repair or replace said new equipment. - Page 27 Seller further warrants all repair or service work performed by a factory trained representative or Hamilton Manufacturing Corp. for a period of ninety (90) days from the date the repair or service work was performed. Purchaser’s remedies and the liabilities and obligations of Seller herein shall be limited to repair or replacement of equipment as Seller may choose, and Seller’s obligation to remedy such defects shall not exceed the...
- Page 28 Hamilton Manufacturing Corp. 1026 Hamilton Drive, Holland, OH 43528 www.hamiltonmfg.com SALES CUSTOMER SERVICE PARTS P: (888) 723-4858 P: (419) 867-4852 P: (419) 867-4852 F: (419) 867-4850 F: (419) 867-4857 F: (419) 867-4867 E: sales@hamiltonmfg.com E: customerservice@hamiltonmfg.com E: parts@hamiltonmfg.com Version 1.2...
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