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INSTALLATION MANUAL
Version 6.7
Info@nexgenheating.com| www.nexgenheating.com

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Summary of Contents for NEXGEN NexGen

  • Page 1 INSTALLATION MANUAL Version 6.7 Info@nexgenheating.com| www.nexgenheating.com...
  • Page 2: Table Of Contents

    Power requirements Roll out the sheets and position them on the floor Adhere NexGen Heating film to the floor Connecting the cables to the NexGen heating film Power supply setup and connections Covering the NexGen heating film Tiles over NexGen...
  • Page 3: Safety Instructions

    Installation Manual 2020 SAFETY INSTRUCTIONS Important information in the following instructions are highlighted by the following icons: Read this manual carefully and completely before starting the installation. Transport: To protect all parts from damage, they should remain in the original packaging until use. Shaking or dropping the equipment can damage internal parts.
  • Page 4: About The System

    PLEASE CHECK LATEST REGULATIONS. The power output of the film at different voltages are shown within this document . This varies due to load and temperature and is a guide only. Different resistance NexGen film is available, with different power output per m2.
  • Page 5 NexGen heating film system includes: NexGen Film | Cable Assembly and Film Crimps | Power Supply | Installation manual and Online Warranty Certificate Always check with Floor Covering Manufacturers regarding overlay, underlay...
  • Page 6: Underfloor Heating Installation

    Installation Manual 2020 UNDERFLOOR HEATING INSTALLATION This part of the installation manual is only for use of the NexGen film in underfloor heating. For other uses please refer to the relevant part of the manual ALWAYS USE A THERMOSTAT WITH A FLOOR PROBE >>...
  • Page 7: Power Requirements

    NEVER CUT OR DRILL INTO THE COPPER Before gluing the NexGen film to the floor, all of the sheets should be wired up and power applied. Any electrical issues can then be corrected before glue is applied.
  • Page 8: Connecting The Cables To The Nexgen Heating Film

    12 metres can be connected to it in 4 separate 3 metre lengths. If more than 12 running metres of NexGen film is to be fed, then more than one power supply will be required.
  • Page 9 Standard spade terminals can be used, but care must be taken when plugging them into the film that they are inserted correctly into the terminals. Cables from each NexGen sheet must be taken across the floor without crossing the film or each other or other cables.
  • Page 10: Power Supply Setup And Connections

    Installation Manual 2020 Contact NexGen for advice where long cable runs are unavoidable. For carpet, vinyl floor and laminate floor installations, there may not be enough room for the terminals. Where this is the case, the underlying insulation must be cut away to accommodate the terminals so that there are no proud spots.
  • Page 11: Covering The Nexgen Heating Film

    >> Covering the NexGen heating film The NexGen heating film may be covered with all types of flooring materials due to the even operating temperature. Where the system is to be covered by a flexible, elastic or expandable type of flooring such as carpet or thin vinyl, the heating film needs to be first covered by a thermally conductive low tog value thermal overlay.
  • Page 12: Wall Heating Installation

    >> Preparation of the underlying wall It is important that the wall is correctly prepared before laying the NexGen heating film. Please ensure the following: 1. The wall must be firm with no cracks or loose plaster. Repair any loose or damaged areas before installation.
  • Page 13: Power Requirements

    >> Power requirements The spacing between sheets of NexGen heating film and edges of the walls affects the total power per square metre (W/m2). This must be taken into consideration when planning the system for each room.
  • Page 14: Roll Out The Sheets, Check And Test

    Once the configuration has been determined and the insulating backing is completed, the NexGen sheets should first be rolled out on the floor and checked there has been no transit damage. Using a resistance meter, check the resistance of the sheet. For a standard 1.5m long sheet, the resistance should be about 2 to 3.5 Ohms.
  • Page 15 Installation Manual 2020 Always check with Floor Covering Manufacturers regarding overlay, underlay and adhesives. If in doubt please ask...
  • Page 16: Power Supply Setup And Connections

    Installation Manual 2020 Please see Power Supply manual for more details Use min. 10mm bend radius on the cables from connections. Use a junction box to join the cables if the power supply is either remote or if there too many wires for it.
  • Page 17: Covering The Nexgen Heating Wall Film

    Note that the installation should be tested before covering, as it will be easier to fault find. The NexGen heating film may be covered with many materials. If appearance is not important, it can simply be painted with emulsion paint. However, the outline of the film will generally be visible.
  • Page 18: Ceiling Heating Installation

    Installation Manual 2020 CEILING HEATING INSTALLATION This part of the installation manual is only for use of the NexGen film in ceiling heating applications. For other uses please refer to the relevant part of the manual. In general, for ceiling applications, the directions for walls can be followed.
  • Page 19 Installation Manual 2020 For videos and guides please visit our website www.nexgenheating.com Always check with Floor Covering Manufacturers regarding overlay, underlay and adhesives. If in doubt please ask...
  • Page 20: Advice Applicable To All Installations

    Installation Manual 2020 ADVICE APPLICABLE TO ALL INSTALLATIONS >> Tips use and service After one year of running, the connections to the power supply and any terminal blocks should be checked and tightened if necessary. Otherwise there are no other maintenance requirements for your system.
  • Page 21 Installation Manual 2020 IMPORTANT THIS IS A GUIDE ONLY NEXGEN EXAMPLES FOR FLOORING Always check with Flooring Manufacture. Always check with Floor Covering Manufacturers regarding overlay, underlay and adhesives. If in doubt please ask...
  • Page 22 Installation Manual 2020 How much NexGen do you need to heat your home? This is just a guide only, please contact us for more details. So a pre 1980 house with filled cavity, double glazing, some roof insulation with a single...
  • Page 23: Warnings

    Bean Bags Rugs Animal Beds IMPORTANT Please do not lay Nexgen in areas including fitted furniture or under baths or showers. ALWAYS CHECK LATEST REGULATIONS. If installing under pet beds or bean bags it would be advisable to use the floor thermostat in that area. IF IN ANY DOUBT PLEASE ASK.
  • Page 24: Warranty

    Nexgen Heating provides a limited 15 year warranty on all Nexgen heat films. A limited warranty on any thermostats, power supplies or cables supplied by Nexgen Heating Ltd. In the case of a defective heating film supplied by Nexgen Heating Ltd will either repair or replace the defective heating mat.
  • Page 25 Limitations of Liability Nexgen Heating Ltd shall not be liable for any loss, claim, expense or damage caused by , contributed to or arising out of the acts or omissions of buyer or parties, whether negligent third or otherwise.
  • Page 26: Technical Data

    Installation Manual 2020 Technical Data Recommended Voltage range: 12 to 25 Volts AC RMS 40 volts maximum DC Recommended operating 24 volts voltage: Nominal sheet resistance: Ohms +/- 1 Ohms per square Efficiency: 100% Nominal thickness: 500um Temperature range: -20C to +60C Maximum voltage: 50 volts (thermal dissipation must ensure max temp not exceeded)
  • Page 27: Power Output At Different Voltages

    These calculations are based on the independent testing with fuel pricing and efficiencies as listed on pages. NexGen calculations based on every room controlled by intelligent relevant thermostat to our transformer. A room temperature of 1 degrees less than the ambient heat for systems heating air.

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