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ARMATURENWERK
HÖTENSLEBEN
ASSEMBLY INSTRUCTIONS
Type: Launching and Receiving Station DN100
AWH Armaturenwerk Hötensleben GmbH
Schulstrasse 5 / 6
D-39393 Hötensleben
Telephone: + 49 - (0) 3 94 05 / 92 0
Telefax:
+ 49 - (0) 3 94 05 / 92 111
http:
//www.awh.de
e- mail:
info@awh.de
GmbH
Pigging Systems / Components
Translation of Original Operating Instructions
Edition 12/ 2010
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Summary of Contents for AWH DN100
- Page 1 ARMATURENWERK HÖTENSLEBEN GmbH ASSEMBLY INSTRUCTIONS Pigging Systems / Components Type: Launching and Receiving Station DN100 AWH Armaturenwerk Hötensleben GmbH Schulstrasse 5 / 6 D-39393 Hötensleben Telephone: + 49 - (0) 3 94 05 / 92 0 Telefax: + 49 - (0) 3 94 05 / 92 111 http: //www.awh.de...
- Page 2 ADVICE These assembly instructions represent an integral part of the installation and must be accessible for the operators and maintenance personnel at all times. The safety instructions contained therein must be observed. In case the installation is resold, the assembly instructions have to be joined to the delivery.
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Page 3: Table Of Contents
Pigging Components 1 Contents 1.1 Table of contents Contents Table of contents Manufacturer's Declaration - Launching and Receiving Station Overview and proper use Overview Launching and Receiving Station - Ill. 2-1 Proper use Technical Data 2.3.1 Working data 2.3.2 Materials in contact with the media 2.3.3 Dimensions 2.3.4... - Page 4 Pigging Components Emergency Disassembly / Disposal 10-1 Assembly Instructions...
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Page 5: Contents
We herewith declare that the type of construction of Designator: Launching and Receiving Station Type: DN100 / PN10 in its supplied version is in conformity with the above guidelines and the below listed standards (harmonized standards in accordance with the guidelines): Guideline/... -
Page 6: Overview And Proper Use
Pigging Components 2 Overview and proper use 2.1 Overview Launching and Receiving Station - Ill. 2-1 The launching station consists of the following main components: Plug-in chamber Housing Ball valve Pigging connection groove-faced flange DIN 11864 Butterfly valve Media branch DIN 11851 Connection fitting Handle bar 10 Sensor support... -
Page 7: Proper Use
Depending on its version, it serves to introduce, receive, remove, and propel AWH lip or tangential pigs in piggable plant sections. The pigging system permits the separation of products and the cleaning of the pigging line. Suitable propelling media for the launching and receiving station are water, air or nitrogen. -
Page 8: Technical Data
Pigging Components Technical Data 2.3.1 Working data Nominal width DN100 Nominal pressure PN 10 Working temperature 100° C 2.3.2 Materials in contact with the media refer to overview 2-1 Plug-in chamber 1.4404 Housing 1.4404/ 1.4301 Butterfly valve 1.4404 Ball valve 1.4404... -
Page 9: General Data
Pigging Components 2.3.4 General data Ambient temperature range lower temperature limit + 5° C upper temperature limit + 60° C Mounting position horizontally Assembly Instructions... -
Page 10: Safety / Dangers
Pigging components 3 Safety / Dangers 3.1 Advice / Explanations DANGER "DANGER" cautions about dangerous situations. Avoid all such dangerous situations! Otherwise, death or serious bodily harm will result. WARNING "WARNING" cautions about dangerous situations. Avoid all such dangerous situations! Otherwise, death or serious bodily harm may result. -
Page 11: Characterization Of The Launching And Receiving Station
Pigging components ADVICE The Environmental sign indicates measures to protect the environment. Characterization of the launching and receiving station The indications in these assembly instructions refer to the launching and receiving station only, the type and version of which is indicated on the title page. -
Page 12: Safety Hints
Pigging components 4 Safety hints 4.1 Dangers The safety systems and safety instructions in these assembly instructions must be observed. The installation is operated manually. CAUTION The launching and receiving station, the length and quality of the pipes have to meet the requirements. The assembly is to be effected by qualified personnel. -
Page 13: Installation Of Spare And Wear Parts
/ or use of such products may adversely modify structural characteristics of your installation. Messrs. AWH GmbH will not accept any liability for damages caused by the use of other than the original parts or accessories. 4.4 Shutdown procedures... -
Page 14: Installation
For a possible return transport the machinery parts have to be packed in such a way as to ensure that any damage during a proper transport can be ruled out. In case of questions in this context, please contact Messrs. AWH Armaturenwerk Hötensleben GmbH. Assembly Instructions... -
Page 15: Intermediate Storage
Pigging components 5.2.2 Intermediate storage The packing of the machine and the spare and wear parts at the time of delivery has been designed for a storage duration of up to 3 months. Storage conditions Enclosed and dry area with an ambient temperature of + 10° C to + 45°... -
Page 16: Incorporation Of The Launching And Receiving Station
Pigging components 5.3.1 Incorporation of the launching and receiving station • Check all seals for possible damage and replace them, if necessary. • Whenever components are being replaced, new seals have to be used. • Clean the assembly area and conduct a check for possible damages. •... -
Page 17: Mounting The Magnetic Field Sensor
Pigging components 5.3.3 Mounting the magnetic field sensor Assembly pigging sensor Pre-assemble the sensor (12) with the clamp (12a). Ill. 5-2 Slide sensor onto the support (11). Connect the sensor to the power supply. Adjust the sensor by turning and sliding same. (magnet recognized = the red LED at the sensor lights up). -
Page 18: Design And Function
Pigging components 6 Design and function 6.1 Launching and receiving station - Ill. 6-1 Assembly Instructions... - Page 19 PTFE/ Silikon FDA Red Tee, shortened 1.4404 Reducer DN100/80 exc. 1.4404 SV handle standard DN80-100 1.4301 Ball valve DN100 SS man. Operated 1.4404 Handle bar DN80/ 100 cpl 1.4301 Hexagon bolt M8x40 Welded flange DN100 DIN 1.4404 Hexagon nut M8 Threaded flange DN100 1.4404...
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Page 20: Connection Fitting - Ill
Pigging components 6.2 Connection fitting - Ill. 6-2 Clamp nozzle DN25 1.4404 Tee, short DN 25 1.4404 Welded flange DN 25 1.4404 Threaded flange DN 25 1.4404 SV bearing sleeve di=12 DN25-65 PTFE Flap DN25 1.4404 1.4404 Plug GPN 300F5 blue Hexagon bolt M8x28 Hexagon nut M8 SV standard handle DN25-32... -
Page 21: Inserting / Removing The Pig In / From The Launching And Receiving Station
Pigging components 6.3 Inserting / Removing the pig in / from the launching and receiving station CAUTION Before conducting any work at the launching and receiving station, make sure that the shutdown procedures are observed. CAUTION Prior to each pigging operation, make sure that the receiving station is operational. - Page 22 Pigging components Clean sealing surfaces and check the O-rings. Re-insert the plug-in chamber into the housing. To do this, the guide plates (1a) have to be positioned to the left and the right of the cross-tie (2a)(distortion lock). Ill. 6-5 Insert the handle bar (9) into one of the bores of the plug-in chamber's front section (1) and turn same 1/2 to 1 turns in the "close"...
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Page 23: Maintenance
Pigging components 7 Maintenance To ensure a flawless operation of the launching and receiving station it is required that same is maintained regularly. During operation the launching and receiving station is subjected to vibrations that can lead to a loosening of screw and clamp connections. To preclude possible damages, regularly check the launching and receiving station (recommended intervals in one-shift operation: once every three months) for loose connections. -
Page 24: Malfunctions, Causes, Remedies
Pigging components 8 Malfunctions, Causes, Remedies WARNING If the listed measures are not successful, please contact the manufacturer of the installation or Messrs. AWH Armaturenwerk Hötensleben GmbH. Malfunction Cause Remedy Defective O-rings Replace O-rings Leaks at the plug-in chamber Leaks at the plug-in chamber... - Page 25 Pigging components 9 Emergency The required measures are the responsibility of the user. Assembly Instructions...
- Page 26 Pigging components 10 Disassembly / Disposal CAUTION Before conducting any work at the launching and receiving station make sure that the shutdown procedures are observed. Disassembly A disassembly may be effected by qualified personnel only. Disposal ADVICE The pigging components are predominantly made of steel (with the exception of the electrical equipment);...
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