Summary of Contents for Kabelmat MATBOI 200 T
- Page 1 MATBOI / SPULBOI TRANSLATION OF THE ORIGINAL OPERATING MANUAL Winding Unwinding Wrapping Measuring Cables Wires Ropes Pipes Hoses Manual coil and spool storage system...
- Page 2 All rights reserved, especially the rights to duplication, dissemination and translation. No part of this work may be reproduced in any form (by printing, photocopying, microfilm or any other method) or stored, processed or copied by electronic means without the written approval of Kabelmat Wickeltechnik GmbH.
-
Page 3: Table Of Contents
Safety Intended use Description Layout Function Accessories 3.3.1 MATBOI coil bearing 3.3.1.1 MATBOI 200 T 3.3.1.2 MATBOI 300 T 3.3.1.3 MATBOI 450 T 3.3.1.4 MATBOI 480 T - left / right 3.3.1.5 MATBOI 650 T - left / right 3.3.2 SPULBOI spool bearing 3.3.2.1... - Page 4 Operation Setting 6.1.1 MATBOI 480 T and MATBOI 650 T pop-up protection Adjusting 6.2.1 MATBOI 200 T / 300 T / 450 T 6.2.2 MATBOI 480 T / 650 T 6.2.3 SPULBOI 200-4-S / 300-3-S / 450-2-S 6.2.4 SPULBOI 200-7-S / 310-7-S 6.2.5...
-
Page 5: Introduction
Introduction This technical document contains detailed descriptions for the safe and proper commissioning and monitoring of the product (hereinafter also referred to as the storage system). It also contains safety instructions and general instructions on the product. This document is only for specially trained, authorized personnel. Completeness This technical document is only complete together with the other applicable documents. -
Page 6: Signal Words And Pictographs
1.3.1.2 Signal words and pictographs The following signal words are used: Signal word Meaning Indicates a dangerous situation that will lead to death or severe injury if DANGER not prevented. Indicates a dangerous situation that may lead to death or severe injury if WARNING not prevented. -
Page 7: Action Concept
1.3.3 Action concept One-step action instructions Action instructions that consist of just one work step are structured as follows: Purpose of action (optional) ► Instruction ➢ Result of action instruction (optional) ✓ Result of action (optional) Multi-step action instructions Action instructions that consist of more than one work step are structured as follows: Purpose of action (optional) ►... -
Page 8: Safety
Safety This technical document contains detailed explanations of how to safely and properly connect, start, operate and monitor the product. • Read this technical document carefully and thoroughly to get to know the product. • This technical document is part of the product. •... -
Page 9: Description
Description The storage system is suitable for cable coils and cable spools that are stored ready for unwinding. The storage system is available as a wall-mounted version (with wall rails) or mobile on a mobile stor- age rack (with lockable swivel castors). The storage system can be equipped with different, braked bearing plates and spools, and can thus be individually adapted (see Chap. -
Page 10: Function
Function Storage rack / wall profile rails The storage rack / wall profile rails are used to hold the various bearing arrangements. The storage rack is equipped with lockable swivel castors for mobile use. MATBOI coil bearing MATBOI coil bearings are used for cable coils, hoses and profiles, depending on the design. SPULBOI spool bearing The SPULBOI spool bearings are used for cable spools. -
Page 11: Accessories
Accessories 3.3.1 MATBOI coil bearing 3.3.1.1 MATBOI 200 T Fig. 2 Layout of MATBOI 200 T Shelf Clip-on holder Bearing plate Unwind brake with cable guide and pos- sibility of mounting the MESSBOI 10 H Clamping bolt 3.3.1.2 MATBOI 300 T Fig. -
Page 12: Matboi 450 T
3.3.1.3 MATBOI 450 T Fig. 4 Layout of MATBOI 450 T Shelf Clip-on holder Bearing plate Unwind brake with cable guide and pos- sibility of mounting the MESSBOI 10 H Clamping bolt 3.3.1.4 MATBOI 480 T - left / right Optionally available with pop-up protection. -
Page 13: Matboi 650 T - Left / Right
3.3.1.5 MATBOI 650 T - left / right Optionally available with pop-up protection. Fig. 6 Layout of MATBOI 650 T Bearing plate Bearing arm 3.3.2 SPULBOI spool bearing 3.3.2.1 SPULBOI horizontal 3.3.2.1.1 SPULBOI 200-4-S Fig. 7 Layout of SPULBOI 200-4-S Shelf Centring piece Bearing plate... -
Page 14: Spulboi 300-3-S
3.3.2.1.2 SPULBOI 300-3-S Fig. 8 Layout of SPULBOI 300-3-S Shelf Centring piece Bearing plate Unwind brake with cable guide and pos- sibility of mounting the MESSBOI 10 H 3.3.2.1.3 SPULBOI 450-2-S Fig. 9 Layout of SPULBOI 450-2-S Shelf Centring piece Bearing plate Unwind brake with cable guide and pos- sibility of mounting the MESSBOI 10 H... -
Page 15: Spulboi Vertical
3.3.2.2 SPULBOI vertical 3.3.2.2.1 SPULBOI 200-7-S Fig. 10 Layout of SPULBOI 200-7-S Spool holder Spool with integrated axle 3.3.2.2.2 SPULBOI 310-7-S Fig. 11 Layout of SPULBOI 310-7-S Spool with integrated axle Spool holder 2020 080x.000.01.01.01... -
Page 16: Spulboi 310-4-S
3.3.2.2.3 SPULBOI 310-4-S Fig. 12 Layout of SPULBOI 310-4-S Spool Axle support Axle 3.3.2.2.4 SPULBOI 310-5-S Fig. 13 Layout of SPULBOI 200-5-S Spool Axle Axle support 2020 080x.000.01.01.01... -
Page 17: Cable Guide Rail
3.3.2.2.5 Cable guide rail Fig. 14 Layout of cable guide rail Cable guide rail MESSBOI 10 (optional) 2020 080x.000.01.01.01... -
Page 18: Technical Data
Technical data Base frame / wall profile rails Storage rack 650 mobile H x W x D approx. 1780 x 1040 x 700 mm Load-lifting capacity max. 200 mm Weight approx. 42 kg Tab. 5 MATBOI / SPULBOI base frame Attachment for storage rack H x W x D approx. -
Page 19: Matboi Coil Bearing
MATBOI coil bearing MATBOI 200 T MATBOI 300 T MATBOI 450 T Plate-Ø 200 mm 300 mm 450 mm Coil Ø max. 190 mm max. 290 mm max. 440 mm Height of core bolt 110 mm 110 mm 110 mm... -
Page 20: Spulboi Spool Bearing
SPULBOI spool bearing SPULBOI 200-4-S SPULBOI 300-3-S SPULBOI 450-2-S Plate-Ø 200 mm 300 mm 450 mm Spool Ø max. 190 mm max. 290 mm max. 440 mm Mandrel Ø 16 x 200 Ø 16 x 200 Ø 16 x 200 Centring cone 25 - 80 mm 25 - 80 mm... -
Page 21: Empty Spools
260 x 110 x 140 mm Counter 9999.99 m 9999.99 m with reset button Tolerance +/- 2% +/- 2% MATBOI 200 T MATBOI 300 T MATBOI 450 T Cable guide rail for Matching articles vertical spool storage SPULBOI 200-4-S SPULBOI 300-3-S SPULBOI 450-2-S Tab. -
Page 22: Transport, Set-Up, Storage, Disposal
Transport, set-up, storage, disposal Transport Info After taking delivery, check the packaging and the product immediately for transport damage. Report damage and faults to the carrier and the supplier immediately. Set-up For the device’s set-up location, observe the following: • The device must be set up only indoors, mounted to a machine, or to a stable, level table. -
Page 23: Operation
Operation Setting 6.1.1 MATBOI 480 T and MATBOI 650 T pop-up protection The pop-up protection is optional and can be retrofitted. As a rule, it is supplied assembled. Fig. 15 Setting up pop-up protection for MATBOI 480 T and MATBOI 650 T Pop-up protection (incl. -
Page 24: Adjusting
Adjusting 6.2.1 MATBOI 200 T / 300 T / 450 T Fig. 16 Adjusting MATBOI 200 T / MATBOI 300 T and MATBOI 450 T Clip-on holder with clamping part Adjusting screw for brake force regula- tion Clamping bolt for centring the core... -
Page 25: Matboi 480 T / 650 T
6.2.2 MATBOI 480 T / 650 T Fig. 17 Adjusting MATBOI 480 T and MATBOI 650 T Bearing plate Bearing arm Clamping bolt Cable routing Knurled screw for central adjustment of Locking bolt swivel arm the clamping bolts Star knob brake Connecting shaft Locating bearing for bearing plate Insert ring collar... -
Page 26: Spulboi 200-4-S / 300-3-S / 450-2-S
6.2.3 SPULBOI 200-4-S / 300-3-S / 450-2-S Fig. 18 Adjusting SPULBOI 200-4-S / SPULBOI 300-3-S and SPULBOI 450-2-S Wing screw Cable routing Centring piece Mounting groove MESSBOI 10 H Mandrel Adjusting screw for brake force regula- tion Bearing plate Insert spool ►... -
Page 27: Spulboi 200-7-S / 310-7-S
6.2.4 SPULBOI 200-7-S / 310-7-S Fig. 19 Adjusting SPULBOI 200-7-S and SPULBOI 310-7-S Spool holder Spool with integrated axle Remove and insert spool ► Push the spool to the left into the axle receptacle and remove it. ➢ Spool is removed. ►... -
Page 28: Spulboi 310-4-S / 310-5-S
6.2.5 SPULBOI 310-4-S / 310-5-S Fig. 20 Adjusting SPULBOI 310-4-S and SPULBOI 310-5-S Spool Axle support Axle Insert spools ► Lift the axle out of the axle holders. ► Push the spools onto the axle and distribute them. ► Place the axle with spools in the axle holders. ✓... -
Page 29: Service
Service Replacement parts 7.1.1 MATBOI 200 T / 300 T / 450 T Fig. 21 Spare parts MATBOI 200 T / MATBOI 300 T and MATBOI 450 T Item Designation Item number Brake with bearing size H 200 0107.06.0101 Brake with bearing size H 300 0108.02.0101... -
Page 30: Spulboi 200-4-S / 300-3-S / 450-2-S
7.1.2 SPULBOI 200-4-S / 300-3-S / 450-2-S Fig. 22 Spare parts SPULBOI 200-4-S / SPULBOI 300-3-S and SPULBOI 450-2-S Item Designation Item number Brake with bearing size H 200 0107.06.0101 Brake with bearing size H 300 0108.02.0101 Brake with bearing size H 450 0108.02.0101 Tab. -
Page 31: Customer Service
Customer service If you require customer service, please contact the following address: Kabelmat® Wickeltechnik GmbH Steinbuckelweg 25 D-72293 Glatten Tel.: +49 74 43 / 96 70-0 Fax.: +49 74 43 / 96 70-39 E-mail: service@kabelmat.com 2020 080x.000.01.01.01... -
Page 32: Change History
Change history Change chart This document has been changed according to the following chart. Previous ver- New version Date sion No. Reason for change Describe the reason for change in detail, providing the page number and the affected paragraph or chapter. Text content xxxx.xxx.xx.xx.xx xx.xx.xxxx...