CONTENTS 1 GENERAL INFORMATION 6 MAINTENANCE 1.1 MANUFACTURER 6.1 MACHINE CUT-OFF 1.2 POINTS OF SALE AND SERVICE CENTRES 3 6.2 SPECIAL PRECAUTIONS 1.3 CERTlFICATES 6.3 PARTS SUBJECT TO MAINTENANCE 14-16 1.4 WARRANTY 6.4 CLEANING 1.5 CUSTOMER'S OBLIGATIONS 6.5 ROUTINE MAINTENANCE 1.6 MANUAL LAYOUT 6.6 EXTRAORDINARY MAINTENANCE 1.6.1 PURPOSE AND CONTENTS...
GENERAL INFORMATION 1.1 MANUFACTURER CAV S.r.l. has been manufacturing turbine exhausters for industrial use for more than thirty years; this experience has led to a considerable technological Know-how based on many years of R&D activities carried out in tight connection with the product manufacturing and trading on the international market, and this is the best quality guarantee that CAV can offer to users.
1.6 MANUAL LAYOUT The Customer is required to carefully read this manual since correct pre-setting, installation and use of the Machine are basic requirements for its trouble-free and safe operation. 1.6. 1 PURPOSE AND CONTENTS This manual shall give all necessary information for correct and safe use of the product. It deals with technical information, operation and maintenance details, as well as instructions for spare parts and safety warnings.
MACHINE DESCRIPTION 2. 1 PRINCIPLE OF OPERATION This C.A.V. trolley-mounted exhauster is made of a load bearing frame on which mechanical, electromechanical, electronic and pneumatic devices or units are installed and are used, altogether or combined with one another, for suction and filtering of the dust resulting from dry sanding primer or filler surfacer.
Manufacturer After-sales Service. TABLE 2. 9A - Technical Features and Specifications Description Features Power supply 400V-415V-50Hz Installed power Ecologic Trolley 16: 1.6 kW Ecologic Trolley 30: 3 kW Compressed air supply Max 10 Bar Relative humidity Max 90% w/out condensate Weight (kg)
3 SAFETY RULES 3. 1 GENERAL WARNINGS The Operator shall carefully read the information given in this Manual, especially the Safety rules and pre- cautions specified in this section. Moreover, it is fundamental that the Operator follows these warnings: • keep the Exhauster and the work area clean and in order;...
STOP CONTROLS The Exhauster stop controls are: • main power cut-out by Main Switch (to set unit out of service located on control panel installed by the Customer); • Main power cut-out by the disconnection of the power supply plug; •...
Figure 3. 9 B - Nameplates position Nameplate “E” Nameplate “C” Nameplate “D” Nameplate “F” Nameplate “E” Nameplate “B” Nameplate “A” WARNING! THE SAFETY WARNING NAMEPLATES SHALL NOT BE REMOVED, COVERED OR DAMAGED. 4 INSTALLATION 4. 1 TRANSPORT AND HANDLING Have unit transported by qualified and trained Personnel.
4.4 ASSEMBLY Exhauster can be assembled either by the technicians authorised by the manufacturer or directly by the customer, following these steps: Unpacking. Remove all packing material from the machine, using suitable tools and setting it in a suitable place. Dispose of the packing material according to the prevailing environment protection regulations.
4.6 CONNECTIONS To avoid any problem upon Exhauster start-up, follow the instructions below. 4.6.1 PNEUMATIC CONNECTIONS Figure 4. 6. 1A- Pneumatic System Layout Connection to the air supply is ensured by a flexible hose secured with screw clamps. The mobile connection is supplied together with the Exhauster. The standard Exhauster comes with filter unit and adjuster.
4.7 PRELIMINARY INSPECTION Power supply, compressed air supply and Exhauster preparation stages for commissioning do not require any special knowledge apart from those acquired after reading this manual. Before starting up the Machine it is necessary to perform some inspections and checks in order to avoid errors or accidents: •...
5.4 OPERATING MODES After commissioning you can use the machine, no operator intervention is necessary. The operating modes are listed below. Off “0” ManuaI “I” Automatic Off Mode Using this operating mode, the system can supply air while suction stays off.
6.2 SPECIAL PRECAUTIONS When carrying out maintenance or repair jobs, it is recommended to proceed as follows: • Before starting, put out a panel reading "EXHAUSTER BEING SERVICED" in a visible position. • Do not use solvents and flammable materials; •...
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3) Filter cartridge • Cut off power and air supply (see relevant procedures in the previous pages); • Disconnect Ø63 suction tube from suction manifold; • Remove the dust collector cylinder; • remove the filter holder cylinder; • loosen nut under cartridge; •...
9) Flow gauge • Cut off power and air supply (see relevant procedures in the previous pages); • Remove the upper panel; • remove all tubes connected to flow switch; • disconnect flow switch connector; • Remove the adjuster; • Remove the flow gauge from the adjuster;...
Turbine Motor Bearings. Have bearings changed by Change every 15,000 hours. an Authorised Service Centre. Motor compartment Clean carefully. Monthly. Dust collector bags Change. When necessary. Tighten power wiring screws Tighten screws and junctions Perform 3 months after installation PLACE UNIT OUT OF SERVICE and repeat every six months.
Exhauster use does involve some expendable parts. Following is the list of available spare parts and expendable parts. Table 8.1- A POS. DESCRIPTION PART NO. Side-channel blower Ecologic Trolley 16: K15-41-S Ecologic Trolley 30: K30-1-S Solenoid valve A: 9029 B: 9018 Pressure regulator 1/4" PCX-0001...
8.2 ORDERING SPARE PARTS We remind you that the machine can only be repaired by a qualified technician. It is hence recommended to contact the Manufacturer After-sales Service that will make available Qualified Personnel, suitable equipment and original spare parts. To order above-listed spare parts, please refer to paragraph 1.
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Electric circuit diagram Eco Trolley Manual revision 01/10...
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List of components - control panel Description Manufacturer Part no. Features Overload cut-out Moller Ecologic Trolley 16: PKZM0 4-6.3 A Ecologic Trolley 30: PKZM0 6-10 A Bipolar switch Gewiss GW90026 Fuses line Italweber 10x38 20A Am Auxiliary fuses Elettritalia 10x38 - 0.5A Am...
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Please see descriptions in Table 8.1 A - page 18 Eco Trolley Manual revision 01/10...
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THE UNDERSIGNED COMPANY C.A.V SR.L. VIA R. VIA MORANDI, 93 - 40060 TOSCANELLA DI DOZZA (BOLOGNA), ITALY TEL.: +39 0542 673488 - TELEFAX: +39 0542 672065 E-MAIL: SALES@CAVITALY.COM - HTTP://WWW.CAVITALY.COM M/BO 015576 ITALY DECLARES, UNDER ITS OWN RESPONSIBILITY, THAT THE MACHINE MODEL Ecologic Trolley SERIAL NO.:...
Please fill in and return this form by fax for Warranty registration Date: ……………………. Machine model: Serial no.: Year of manufacture: To be filled in by the Customer Company name ……………………………………………………………….………………….. Address ..…………………………………………………………………………………………… Telephone: …………………….. Fax: …………………….. Email: …………………….. Company name of installing firm ………………………………………………………………………………………………………...
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