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Summary of Contents for ETS 5100 Series
- Page 1 Microprocessor Controller Series 5100 & 5200 Operating Manua Electro-Tech Systems – 700 West Park Avenue, Perkasie, Pennsylvania 18944 D00039 Revision B...
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Page 2: Table Of Contents
Table of Contents I. Important Safety Information ..............3 II. Description of Contents ................. 4 III. Setup Guide ..................5 IV. Quick Start Guide ................. 7 V. Functionality ..................9 VI. System Performance ................17 VII. Maintenance & Calibration ..............19 VIII. -
Page 3: Important Safety Information
I. Important Safety Information SAFETY INSTRUCTIONS The equipment described in this Manual is designed and manufactured to operate within defined design limits. Any misuse may result in injury, electric shock, or damage to the equipment. For safe operation, the following rules should be observed for installation, use, and maintenance. -
Page 4: Description Of Contents
II. Description of Contents Standard Model 5100-5200: Item Qty. Description The Model 5100 or 5200 - an enclosed electronic unit with control Controller unit switches and displays on the front and power connections on the rear. Wrapped in bubble wrap. Standard chamber sensor is a Model 556 Humidity and Temperature probe, which includes a cable for connection to the Sensor... -
Page 5: Setup Guide
III. Setup Guide Setup Guide Step 1 – Unpack and inspect. Unpack the controller and sensor and inspect for visible damage. If no damage is observed, then proceed to the next step. Step 2 – Select Location. Place on a level surface on top of or near the chamber, providing access to buttons and visibility of displays as shown. - Page 6 Step 4 – Install the Sensor • Ensure that the sensor and its cable are firmly connected together. • For installation in an ETS chamber, loosen the ¾ NPT fitting located on the right panel of the chamber and insert the sensor from the outside, in.
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Page 7: Quick Start Guide
IV. Quick Start Guide Quick Start is described for a standard 5200 Controller temperature and humidity system. Quick Start Guide Step 1 – Turn on Power Verify that the system is set up as described in the previous section. Turn POWER to ON (I = on). Note: On a 5100 controller, Power switch is on the front panel Step 2 –... - Page 8 Step 4 – Turn on Operating Systems If your controller is not equipped with LN Cooling, flip all four operating system switches to the ON position (I = on). If LN Cooling is in use, the controller will have an additional switch and outlet for the equipment.
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Page 9: Functionality
5.2 Controller Configuration The expanded line of controllers now being offered by ETS allows for many different configurations to meet a variety of customer requirements. The first 4 digits of the Model... - Page 10 The table below designates the specific controller function indicated by each 3-digit code in the model number: CONTROLLER MODEL NUMBERING SYSTEM Stand-alone Controller Options: - M 5100-230 w/3300 Single PID, Temperature Control - M 5100-240 w/3300 Single PID, Humidity Control - M 5100-241 w/3300 Single PID, Humidity Control w/ RS485 - M 5100-242 w/3300 Single PID, Humidity Control w/ RS232 - M 5100-441 w/9500 Single PID, Humidity Control w/RS485...
- Page 11 • Ramp and Soak A Ramp is a controlled increase or decrease to a setpoint, and a Soak indicates static regulation at a setpoint. The 3300 control units provide a single ramp-soak sequence. Controllers configured with the 9500P control module can provide a sequence of ramp and soak operations as shown below. Instructions for programming these operations are given in Appendix A of this manual.
- Page 12 • Controller Front Panel and Manual Disable Switches: The switches on the front panel allow the user to manually disable individual controlled outputs. This is very convenient if the user wants to shut off an operating system without having to disturb the control module settings.
- Page 13 • Controller rear panel and connectivity All connections to the Controller are made on the rear panel. The 5200 controller also has the main power switch located on the rear panel. Shown below is a Model 5200 configured for standard Humidity / Temperature control. Item Description Functionality...
- Page 14 5200 Series is on the back panel. “I” is ON, “0” is OFF. 5.4 The Sensor • ETS Humidity/Temperature Sensor Most controllers are supplied with the standard Model 556 Sensor, shown below. The 556 provides precision measurement of both humidity and temperature. For special applications such as LN2 cooling, the Model 557 extended range sensor is used.
- Page 15 The standard sensor cable length is 6’6” (2 m), terminated with a 5-Pin DIN connector that mates with the 5-Pin receptacle on the rear of the control unit. The operating range of the 556 sensor is –40 to +60C (-40 to 140F). The Model 557 sensor can accommodate a -50 to +90 range ( -58 to +194F).
- Page 16 5.5 Supported Operating Equipment The controllers are designed to control AC-powered operating systems such as ETS products: o Desiccant/Pump and Dry Gas Dehumidification (Models 5461, 5463, 5471 & 5478), o Ultrasonic Humidification (Models 5462 & 5472), o Cooling (Models 5463, 5466, 5473 & 5475), and o Heating (Model 5464 &...
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Page 17: System Performance
VI. System Performance 6.1 Specifications General: Aluminum chassis box mounts up to 2 electronic control circuits. Front panel display of control circuit measurements and targets. Front panel switches individually disable operating systems. Rear panel connectors for Sensor, AC power input, and controlled outputs. Control Circuit: Microprocessor control circuit with PID and user interface software installed. - Page 18 Applications Software and Computer Control The ETS controllers can operate as “stand-alone” units or in conjunction with a computer: Stand alone: The controllers do not need PC supervision for their normal function. They can control a process without dependance on a communications loop.
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Page 19: Maintenance & Calibration
Controller to ETS for service. If any individual output stops working or the front panel controls are not functioning properly, this is not a user-serviceable condition. Arrange to return the unit to ETS for service. Model 5100 & 5200 Controllers – Operating Manual... -
Page 20: Warranty
VIII. WARRANTY Limited Warranties. Electro-Tech Systems (“Seller”) warrants that all goods manufactured and delivered hereunder shall (a) conform to any samples, drawings, specifications, or other written documents provided to Seller by Buyer, or approved by Buyer to Seller and (b) be free from all defects in workmanship and material. -
Page 21: Appendix A - Programming The Microprocessor
” button. Then press the “▲” or “▼” buttons to change the parameter. NOTE: The factory programmed values are optimized for general purpose use of ETS chambers. Changes to the values may help optimize performance for your specific application but also creates a risk of degrading performance. It is strongly recommended to document the current values before changing them. -
Page 22: Appendix B - Computer Software
APPENDIX B - COMPUTER SOFTWARE B.1 Summary Comprehensive control, charting, ramp/soak programming, audible/visual alarming, and networking of multiple controllers is possible with the 5100/5200 Controllers. For full- feature performance, it is recommended that the system be configured with 9500P control modules with the communications capability COMM option for communications with a PC, and the CALGraphix software package. - Page 23 2. Connect the other end of the cable to the RS485 connector on compatible computers or equipment. An optional RS485/USB converter (ETS #485-USB-2) may be needed. USB: 1. Connect the supplied 9-pin male/female sub-D cable to the COMM PORT on the rear of the controller.
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