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Harrison Labs M400 Operation Manual

420mm – 16 1/2'' heavy duty centre lathe
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420mm – 16 1/2'' heavy duty centre lathe
Operations Manual
info@harrisonlathe.com
800-575-2843

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Summary of Contents for Harrison Labs M400

  • Page 1 420mm – 16 1/2’’ heavy duty centre lathe Operations Manual info@harrisonlathe.com 800-575-2843...
  • Page 4 "---' • I ..� i: . . . Sum· m arised specification· - ·· · "'- Height ......200mm (Bin) Centres Admits between ....1000mm (40in) or . : ......1500mm (60in) o r ....... _ ... 2000mm (80in) Over Bed .......
  • Page 5 I·! . t'--'1 · · -- ·' --'� · · q -- -·- -· · · · ·ti------ - - -• � ---- M• •• � H - •••• -•• ':" �-- (}(i f/ - .--�, � : I � � 2 ��...
  • Page 6 '·· t: . .._,, ( ___ 1 n_s_t_a _ l l a _ t_ i o_n ___...

  • Page 7: After Cleaning

    ·- . ! ·· .. ·-··· l�1 I.· ( ? ' . . t\] . fill 155¾ ") 1406mm � ._.. __ ...,._ ___ 2215mm,12690mm oder3200mm _______ -' (88i ' 108in or 128inl i-----1OOOmm ---o-l (40inl 1,, .. , STEELBAR / Ls:1 0 30mm MINIMUM Lifting...

  • Page 8: Electrical Supply

    r01; n ,._.� Positronrn�f"iiriff - [evelliiig · · - - · · ·------ Locate the machine on a solid foundation allowing sufficient area for operation and maintenance access (SEE GENERAL ARRANGEMENT AND FOUNDATION PLAN). Although foundation bolt holes are p rovided f or use w h ere a f i xed installation is considered essential, for normal working it is not necessa r y to bolt t he lathe to the floor.
  • Page 10 ------.g ...,, � Check for flow when motor is running DurchfluB nachpn1fen, wer:in Motor lauft . Verifier le debit lorsque le moteur tourne \ 31 1:, , 1 tS:hV � - 2.61,tres r � ,.,,.� t¾ M@bil cr� � Shell DT E OI L ENEAGOL HYSPIN.

  • Page 11: Operation

    }. ! t.,-1 · · · · · · 4'1 �� , .. , ... :. r .··. I - - . p· ..' (': (':'( I •• ._, . . ·,:. - .·· •. " ': t .
  • Page 13 . [: J .. ··-·· ··•·-· - ·· . -- - -[fl ..· - ·· · · . . - . . . -- - ---- ----- -- --------.----------- - ----- t.· ..:. � • j - ..
  • Page 14 � � n � \ · � \1) , � '--- . - - n \ . . \ __./ � Ii� �fi?IZ?� ;�.-�:; � � 1 �Jit�S'· ..- �:i:i.:i � � . \ k:- - .J lilt�.-...
  • Page 15 Feed Selector Dial Feed Selectors (3) Feed-Oirection/Thread-Hahd Selector Mains Isolator (at Rear) Speed Selector Dial Speed R ange Selector Lever Start Pushbutton (Main M�tor) Stop Pushbutton (Main M6torl Emergency-Step Pushbutton Brake-Release Pushbutton Coolant-Pump Pushbuttons Hydraulic-Pump(s) Pushbuttons* Power-Chuck PushbuttorJ• Top-Slide Lock Screw Cross-Slide Lock Screw {on R.H.
  • Page 16 · · ---�· ·- . . -· - · . ·- ·-·· ..,. ___ ..Starti" h g the Machine** Ensure that lubrication has been carried out in accordance with the Lubrication diagram.
  • Page 17 i.,j L _: - - r · , , l I<, - ' . r.:1 . t J- - . t'.I · ·operationarN·otes use only high speed tyl CHUCKS NOTE MAXIMUM SPEEDS FACEPLATES 800 r.p.m. for 380rhm (15in) dia. & . 400 r.p.m. for 580 t m (23in) dia. (i.e.
  • Page 19 ----- -- ---- -··-- - f ]-----. . - . �· ..i □. {.<, [ Thread-cutting...
  • Page 20 · · Machine Thread·-Plates Fig. 1 and 1A. "M/'!O omolns ins F·mm ·n as,w A1'6Z 18· AS2Y 7½ AS3Z CR1W CT6W. 4.0 .0016 CR1X ·7 6 0. AT3Z AS8Y AS1Y .225 CR2W 1.25 BS3W BS2W .002 CR3X .05 AT8Y AR8Y ASGY _CR3W 1.3 CT7W...
  • Page 21 L..i ..:4 �� Changewheef Combinations Fig. 2A for metric leadscrew machines. 6 mm. pitch Leadscrew Fig. 2B for English leadscrew machines. , . 4 tpi. Leadscrew...
  • Page 22 · · - --· .. ···.···--·--·---. THREAD CUTTING Fig. 3 · oom [B] mod [:RJdp DIIW mm AR8YF CR1WH CR1WF AR1YH CR2WH CR2WF ATBYG 0.225 BR1WG 2.25 AR2YH AR2YG AR3ZF CR3WH 0.25 CS3WG AR3YH AR3YG CR3WF AT3ZG CR4WF CR4WH AR4YH CS4WG AR4YG AS1YF...
  • Page 23 �-- - � -.._.. � - (A) METRIC THREADS on METH.IC LEADSCREW MACHiNES ENGLISH THREADS on ENGLISH LEADSCREW MACHINES For these threads it is recommended that the "thread indicator dial" be used·- this allows the leadscrew nuts to be disenga ged at the end of each screwc;utti ng pass, provided that the\.
  • Page 24 1 I 11., sk l MULTl�STARTTHREADS - 'SPINDLE GEAR' METHOD When using this method, it must be noted that the to p Changewheei rotates at half the Spindle speed and the number of starts which can be cut is limited to figures which can be divided (without _ a remainder) into half the number of teeth on the top Changewheel.

  • Page 25: Maintenance

    ·_1 L .l ·· •· ·-· -·-- · · ····-·-··- ·- · - · -- · · ·-· . . -··· -· · ···-----· · ... ·- - . -· .. --······· ... -----··· · · --- ·- · ·-·- ·- ·...
  • Page 27 ----------- - � -- _ _ J ::n_ J Fig.3 n . , r. 1 Adjustment {Fig. 3 and 3a) Select Clutch to be adjusted, i.e. R.H. for fprward L.H. for reverse. /,, 1 (Roller type Clutch-Matrix) Slide back Knurled Lock Ring (A) and rotate. one notch at a time {2 ) p .
  • Page 28 ---- - - ..f: i � - � Saddle Keep Strips (fig._ 4) whfd, Four· selflockin g .. A"ci j us1ing Screws are provided o p erate independently. These are the Slotted Head Screws located under each en d of bo th the front and rear Saddle Win g s. The procedure for adjustment bein g to turn each Screw in tum ( clockwise to take.u p play) u ntil re q uired setting is obtained.
  • Page 29 j ... ; t: ..1, . . Cross . . Slide {Fig. Provision is made for the elimination of backlash in the Cross Slide Nut, the procedure for adjustment being as follows:- Remove only the M12 'Blanking' Screw which is the l.H. Rear one of the group of three, in the top face of the Cross Slide.
  • Page 30 . Top-Slide Ways<fig .. 7r Wear in the Top Slide Ways may be adjusted f o r b y m eans o f the Taper Gib Strip as follows: Tum the Slotted Head Screw at the 'Micrometer Dial end' in a clockwise direction to tighten the 'Gib' - the procedure being to first slacken the similar Screw at the opposite end,then re-tighten this after adjustment to lock the Gibin its new position.
  • Page 31 1 ' • . I I'', I I tJ ',.,..\ Leadscrew Torque Limiting Device This unit (mounted at the L. H. end of the lea dscr e w l is p rovided to protect the gearbox and end drive from damage in the event of a 'collision' during the thread cutting cycle and is carefully set to a pre-determined sl ipping torque before the machine is dispatched from our works.
  • Page 32 �-· L :. ; - - L:;• �---· � Warner Fail-Safe Spi�dl�. �. r ak,� This Unit is a permanent 'Ceramic-Ma gnet' type which is release· d (by reversing the direction of magnetic flux) when its electromag net coil is energised. THE BRAKE IS SELF-COMPENS ATING FOR WEAR AND SHOULD REOUl R E NO A DJUSTMENT DURING THE NORMAL USE AND LIFE O F THE MACHINE.
  • Page 33 . . td .. .:: (' ' j t',. ·L:: : . f'_ J ' r - • , ,i. .. Ll f ] ( __ P_a_rt_s_· _s_e_c _ t i _o_n __...
  • Page 34 ..�, Part s Orderi n g Procedure Quote: Machine Serial Number which will be found stamped int o the fro_11t face of the bed ways at the tailstock end ,··1 .>:\! Refe r to t he appropriate assembly and �...
  • Page 36 · t= · M8 x3 0( FV )­ D001H2093 D272H1002 ['_ ' "' [ O ' i I · - ' ] ·L .. -�M16x75(FH)@ )@ . r--l-- M1 6( FN ·, 401/1 4.79...
  • Page 40 ◄02007 MBx3�(FY)@ � -402.15-4 x32 IKS) ◄02.0◄3 �02.0\0 t.,:"AL 5!l<lM\8(S.0.LTERI@ /l..C.. _ 6-4-4"2(CEl QL.id 30/3◄x�O(DUl 402.040 S90M1BISALTER)@ 402/2 7.70 ( ... ,...
  • Page 41 -� &� (,� )(IL- OllO t ..i.J..:,l.. g,� 402.058 ,02.01,, ( \.0� 0602H0410 •5••2CCEl .. . , ... ',:,..i1"2(CEJ "· ~·M8x20lFXdl .. ,"'�30162 X 16(08J 402/3 �.79 \· . '•, J...
  • Page 42 1. ! t ··' l/, 1 �Ml2><12(FXwi F&. .a,acsa> �sG395 or1- ---0 402072 MB x16 (FR) �- 015•6 x 24 (RM) 402.073 n_ - . _ • 402. 1 45 ·l 401.024 \,.,J "t 7 - o {d)) .402. 0 62 �i �...
  • Page 43 402 099 �16x1(CE) ' 402.104 SP999-M16 � 402.110 40�.07.ol � r / . , . , . . . 402.102 9 9 9· M 16 S - P � 5x26 IHTP) +=iii 402 092 e 24.><1·2(CE) ..�M8x12 CFRl e1◄·x1(CEl@ 403 0!53 �M8x16(FR)SS .
  • Page 44 ,::::J c:=:0; �77 E::1 Ci:.2 � �7 f!:_t- : ,: · ::j �ii- � �} [SI'] [>.:_ : :�) l:.�:=;a �,_:...:,., �'j ,.., ..., �41·5lt3(RM) o 25/ 2 6x25(DUI 403032 403.001 . .o!Ol.045 403.003 lj4 · B.S.P. PLUG. " ' " J: 403.046 ·...
  • Page 45 r, , 'J ,s:,.o f 2D/47x141BB) j 25/47><12(88) OOO\H2075 e12/14x15(DU) ¢ 25/47 X\218B1 403.014 6x9xo2:;i1xwJ, _______ _ 403. 0 44 ¢30x1·31CE2) 403,039 6 25/47 x121BB) 625x1·31CR2) 019x1·21CEJ 403/2 4.79...
  • Page 46 SP996M12@ 403,050 03.053@ 403.051@ A03.058 SP 996 M12 � · · 1 . L t . , D 4 o )� · t • ) · ' l . ' . 403/3 4.79...
  • Page 48 c::: l· · : , . · . . ·: · _ : · t. J r�� ·� · J L� �:;. C.'.::J C�B &S:23 S7I:3 C.1... � C-Z'S:1 ��· :3 �i��E V-il:��l iz::.L°D 0: : - ::•�J �)�3 ✓ , --------1111·6 x2·4CRM) 404002 <4?} 062...
  • Page 49 "' \· , l .. t.· f,, . , ': j ! ) j 62ro 'IL A. - 8><9x• 221KW) 40◄ 058 M5x16(FY) L e16/18x20(0Ul AXK 2542 C1NAI ® AS 2542 CINAI � ··-·-···· r::: ' t {. 404/2 4.79...
  • Page 50 we J51DX> iJ30/37x4(SMl e57·6x2·4!RM) .404. 0 10 404.043 404.051 p 13·1 X 1·6 ( R. M ) - --..,, 24·6x 2·◄ (RM) ..- - �-' 6x16!HTP)@ ().___ � 5 x 16 ( HTP) � 3x!ixe13!KW) �- � so 378 �:�� . : . ;...
  • Page 51 . \ I \,·.:J 0 116.2◄\RM) � __... -,,.J04H09;? � 36C 530.02(E NO TS)- -- -- 36.050l.02CENOTSJ@ ""�" ' ® � . ____ i "asP<wc>@ � �.o,oo .-<i71SB) __ ..-·360!l7fJ0D(EtlOTS} p4mm(Nr, � -t1S(SBI ·-04x6(GP1J r l , , ________ ...
  • Page 52 M8(Fl) 30-4.160 �304.162 ("1ETRIC) - - - - :J0 -4.111 !! - \'', 404/5 7.16...
  • Page 54 -� 405.052 0 013H 5001 (METRIC) 0 Ol3H5002 (ENGLISH) 0 '70 t:::. • : /om"""' �05,012 f-J - OIi b M'5x20(F"Y)@ F(l-ooor @--§ sG 344 l.)€-OQOlc. � 6(SBl@--Q � ® 405.01_1 405/2 405/2...
  • Page 56 :.., 407.003 M20(FN1) � · M20(WN) 407.00BCMETRICl 407.009(1oNGLISH) 407.004 (METRIC) 407.005 ( ENGLISH) � rJ:;--r-� - _. : - � · x r . - !!';c � �._e���ztXL__ 7:-:;-] - -- -'' .-.ia •.. ---;-·-=::--. ;, :·-. --- - --�·-·- �":--::0:�...
  • Page 57 406.010 Mt� x 25 408006 406003 '- �18/i20,x20IDUl • 8 026 - (2BTI •a ·05s- !56Tl •O B .072 5 - (96T l •OB.09 �gtos5- 19sr l o610Nl M12 X 25 7.76 \ .,...
  • Page 58 ----M10117mm xM12/l9mm(WRS) il,,..::,q•Q ◄ lb -or] 0 M14t22mm X M16/24mm(WRS) -r1,. - Q\ �0 --., _ ,,. MW.':!Cmrr. X M24/3()mm (WRS) T 6-o-i · o Wll10 4-\ \ · U I �0.5MT 410.021 · - ----�\ --. \ � . ◄ 10.020@ 410,001 3mm(FKJ...
  • Page 59 i •. .l Accessory Contents List Page No. rs . . �l • 1 , · Leadscrew/ Feedshaft Support Assembly 406/2 �;;! Chuck Guard 410/2 Apron Dials - Metric 411.050 Apron Dials - English 411.051 4 Way Auto Indexing Turret 411.10 Quick Change Toolpost 411.11...
  • Page 60 ® 406.040 rJl 6/19x6(BB2l@ 0 6x·6(CR)@ 406.052@ 406.050 406.046@ 406.051@ � 406.042@ 406.047@ M6x12(FXdlL @ M10x130(Fsl@ 1 '. " ·� 406.045@ 406.043 @ . ® 406.044 M6x12(FXd)L @ (/)6(0N)@ 406.04_ 1 M4x10(FS) @) _ 406/2 r···, i\.�.j\...
  • Page 65 ·Li 411. 331 ·'O' :411.324 411.329 � � • l \ . � ' -� 411.320 411.325@ ! h ! - �/�'""'® /l _ · � · . 411.11 411.322 411.029 TA-OI '2-o ,\...J 411.13 411.11-13 � ,,,. · M8x20(FV) 2 .
  • Page 67 . r :J • 1 M16x60(FJJ 411.012 � ���·.: � 411.013 411.010 411.011 411.16...
  • Page 68 :·- 411.050- __.-411.052 41i.Q53 411. 31...
  • Page 71 411.133@ . -------< 411. 131 (?'\ 411.136@) A22/8-2RS(INA) � � C' I 411.135@ · 411. 100 M12(WN) (g) ' , ' . � . 6)@ M12x70(FD p· , 411.41...
  • Page 72 '·' 411.131 3 4i1.134 411.137@ 411.129 411.1261----1 'Jj;V�/A­ ""� r: ... . •• 411.42 4 3 \ t,.;. '1.-- J,f-CJlJ :·· '·�'-· r_,._ .• ,...
  • Page 73 r • T • 1 I · · I ' l ,. j '- .I � 411.159 @ ti, 1 C) . 0250H OOO T R J I"-"' t-· :I 0250H 102; l ME NE G LIS H) [·' D10 0H 001 l / ,·...
  • Page 75 w---M4x10(FV)@ 412.005 M5x20(FY),@ 412. 0 06 !,·., __ 412.00 8 / __ _ _ 412001 4)2012 l � I 412.023 412 014 10, ,o< FYI @ � . L • . · i 010x45(PD) @ '- 1 4.79...
  • Page 77 ·r. · ·i I · ' [ · l '" Mex60(FO} �,ni � 41◄.013 M8x30(F.Y)Q} r · ·, 1 : : SG36::! ,.:..,:: A'¾, ti6x25(HTPJ@ � MBx20(F YJ@ 414_031 @) � ( FL J l . J . . . t-- SG.364@ �...
  • Page 79 <� . . . c=iJ ¾> :, . . � . � 1 t:�,.:., ; ; r;z= . � ;�--.:-"'.? r7J } t.-, � �� C-F: � . :.: E?�D E�3:t � � � t���:. � . � -·i. ..---,--:':?J Q, - ;...
  • Page 80 Stan dard /Pro priet ary Part s letter Codes 'Brack eted' Conven tional Letter Code Compo nent Descr iption . Given and Nuts Screw s Thread X 0/ all length Socket Set (Grub) Screw: Flat Point Dog Point (Normal) FXd1 Dog Point (long) Cone Point Cup, knurled or 'W' Point...
  • Page 81 Conventional 'Bracketed' Descdption Given Letter Code Component . · Pins and Dowels Norn. 0 X 0/all length Grooved Pin: Full length groove -Tight at one end _;•:·. Half length groove - T ight on end -Full length groove - Parallel Half length groove - Tight at centre Cent re groo ve GP 5...
  • Page 83 �; ..l ◄ """'-J · · · 1 � ·- ... ' "' ' f : 1 / /"", § - i / 1 i: J � 8 �� '< '.-5 1:.1.l �" r&s {: <I . ---r·- ¢...
  • Page 84 NOTES Customer Service, Parts and Sales call 800-575-2843 fax 888-839-6434 info@harrisonlathe.com www.harrisonlathe.com M400/202300...