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MK60SP
SMART FILTER
"DIESEL ENGINES ONLY"
INSTALLATION/USER GUIDE
MK60SP SHOWN
(WITH HEAT SHIELD)
THE INSTALLATION AND SETUP SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN
US PATENTS AND PATENT PENDING, ALL RIGHTS RESERVED.
KTI SYSTEMS INC 55 HUDSON DRIVE SOUTHWICK MA 01077 (413)569-3323 info@ktisystems.com
MADE IN USA
MK60SP 12/10/20
KEENAN FILTERS® by KTI Systems, Inc.
www.keenanfilters.com
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Table of Contents
Summary of Contents for KTI Keenan MK60SP
- Page 1 (WITH HEAT SHIELD) THE INSTALLATION AND SETUP SHOULD BE PERFORMED BY A QUALIFIED TECHNICIAN US PATENTS AND PATENT PENDING, ALL RIGHTS RESERVED. KTI SYSTEMS INC 55 HUDSON DRIVE SOUTHWICK MA 01077 (413)569-3323 info@ktisystems.com MADE IN USA MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc.
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Page 2: Standard Features
Back-up fuel pressure for engine lift pump ✓ Quick system bleeding ✓ ✓ System testing Water drain valve ✓ Spill pan/heat shield ✓ Inlet shut-off valve ✓ Top loading ✓ ✓ Vacuum gauge Multiple installation options ✓ MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com... -
Page 3: Warranty
FIELD WIRING AUXILIARY CONNECTIONS & OPTIONAL GSM INTERFACE SPECIFICATIONS & RECOMMENDED SERVICE PARTS POST INSTALLATION SERVICE AND OPERATIONAL TEST FILTER ELEMENT REPLACEMENT KP300 PANEL OPERATION & DRAINING WATER FROM BOWL WARRANTY MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com... - Page 4 SEPARATION STATOR WATER PROBE SPILL PAN/HEAT SHIELD DRAIN VALVE MK60SP SMART FILTER MK60SP SHOWN MK60SP CONNECTOR (WITH Heat Shield) WATER DETECTOR WIRING INTERFACE BOX CONNECTOR KH1010 INTERFACE CABLE ASSEMBLY PAGE 1 MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com...
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Page 5: Installation Tips
• Proper 16 AWG wire for harness or 10 conductor tanks, ships hull, etc. 16 AWG cable (KTI P/N KW1016 optional • Use proper fuel lines, connections and mounting • Additional Shut Off Valve (before filter) hardware. - Page 6 (An MK60SP is shown installed to protect the engine) FUEL TRANSFER OR STAND ALONE POLISHING (Reference only) PAGE 3 MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com...
- Page 7 A check and shut off valve is required to protect the engine from drawing air in from the return line. The bypass shut off valve is normally in the off position. PAGE 4 MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com...
- Page 8 The design allows the operator to polish its own engine fuel tank and also polish and return fuel from the opposite engines fuel tank. It can also allow both engines to operate from one tank. PAGE 5 MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com...
- Page 9 2. The MK60SP/K60SP filter pump system can be installed in several configurations, (see previous basic fuel system designs) but it is still the operator, designer and the installers responsibility to configure the system properly. PAGE 6 MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com...
- Page 10 3. Temporarily install the KP300 panel and secure with #6 flat KP300 CONTROL PANEL screws. Make sure the panel is flat and the screws fit flush, then remove panel for wiring. PAGE 7 MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com...
- Page 11 MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com PAGE 8...
- Page 12 YOLK SCREW WIRE STRIPPED TOO LONG OR NOT SEATED STRIP WIRE END 3/16” TO 1/4” CORRECT YOLK PAGE 9 MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com...
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Page 13: Wiring Diagram
MK60SP WIRING DIAGRAM PAGE 10 MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com... -
Page 14: Field Wiring
–12,+12, 8 –1 etc. Continue with wiring the KP300 panel. INTERFACE WIRING START CONNECTIONS KH1010 PCB WIRING CONNECTIONS PAGE 11 MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com... - Page 15 4 PURPLE CONNECTS TO 4 PURPLE 5 GREY CONNECTS TO 5 GREY 6 WHITE CONNECTS TO 6 WHITE 7 BROWN CONNECTS TO 7 BROWN CONNECTS TO 8 ORANGE 8 YELLOW PAGE 12 MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com...
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Page 16: Pump Wiring
The auxiliary connections provide a normally open “NO” or normally closed “NC” contact, with a common connection “COM”. The connections are intended for the KTI GSM communicator. This system will warn the operator if the filter is clogging or water is present via a message sent on either a cell phone or by email. - Page 17 12/2.3 Run Dry Four (4) Hours Recommended 2 micron 2010SM-OR Replacement elements -Racor® 10 micron 2010TM-OR 30 micron 2010PM-OR Recommended 2 X 12MM BUNA O-RING (T-HANDLE) KTI P/N KA0R2MM12 PAGE 14 MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com...
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Page 18: Post Installation
5. The OPERATIONAL TEST is a great way to check your system for integrity and warning. You can perform the test after maintenance has been completed or during scheduled inspection checks. PAGE 15 MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com... -
Page 19: Filter Element Replacement
11. System bleeding will most likely not be needed since the only air to enter the system was in the filter housing. When filling the filter the air is displaced by fuel. 12. Perform the OPERATIONAL TEST to check system and leak check the filter (See page 16). PAGE 16 MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com... -
Page 20: Maintenance And Inspection
Perform the OPERATIONAL TEST before operation or during routine inspections. The OPERATIONAL TEST checks the warning system for operation and also the integrity of the fuel system for air leaks. PAGE 17 MK60SP 12/10/20 KEENAN FILTERS® by KTI Systems, Inc. www.keenanfilters.com... -
Page 21: Limited Warranty
Process. A product claimed to be defective must be returned to the place of purchase. KTI at its sole option shall replace the defective product with a comparable new product or repair the defective product in the event that it qualifies under this Warranty.
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