Download Print this page

Advertisement

Quick Links

2141 ICON Way, Vacaville, CA 95688 ‐ Tel: 707.564.4000
ID NUMBER & REVISION: SL-042820-A
SUBJECT:
RELEASE DATE:
EFFECTIVE DATE:
SUPERSEDES NOTICE:
AIRCRAFT AFFECTED:
ACTION:
TIME OF COMPLIANCE:
REVISION HISTORY:
LEVEL OF CERTIFICATION
REQUIRED (any level checked
can perform task):
PURPOSE:
ICON has become aware that the removable seawing tips on some A5 aircraft have departed the aircraft
during operational use as a result of hard landings on the water or while operating the aircraft beyond
the maximum suggested wave height of 12 inches. The departure of the seawing tip has created a large
gap or in some cases a hole on the outer seawing skin that has allowed water to intrude into the
Seawings™. The amount of water intrusion has overwhelmed the capacity of the bilge pump, leading to
significantly reduced buoyancy. ICON maintains that operations within the Water Operations Limitation
will preclude this type of damage. However, we also recognize that determining water conditions can be
difficult in real world scenarios and that unforeseen boat wakes and other surface waves can be hard to
predict.
Recognizing that operations in the above scenarios may occur unintentionally, ICON has updated the
bonding adhesive for the seawing tip mounting pins to a higher strength and begun to non-permanently
seal/bond the seawing tip to the Seawings™. Testing has shown these actions significantly reduce the
possibility of the seawing tip departing the aircraft during water operations, should there be inadvertent
use above the Water Operations Limitations. The Water Operating Limitations have not changed, since
the potential to damage the aircraft remains.
This engineering improvement is included on Aircraft Serial Number (ASN) 00075 and greater; however,
we have become aware that the work instructions may not have been performed correctly on ASN
00075-00094 (inclusive). This Service Letter includes instructions on how to perform the disassembly,
inspection, and proper re-installation of the sealed seawing tips. Although not mandatory, ICON Aircraft
will be completing this service letter on all internal fleet aircraft and highly recommends that owners of
ICA009717-E
SERVICE LETTER
SL-042820 REV A
Seawing tip inspection and sealing
04/28/2020
04/28/2020
N/A
MAKE & MODEL:
ICON A5
SERIAL NUMBERS: 00075-00094 (inclusive)
None. Optional maintenance item
Not Applicable. Recommend at next maintenance action
A
Initial Release
Pilot/Owner
LSA Repairman – Inspection
LSA Repairman – Maintenance
– www.iconaircraft.com
A & P
Certified Repair Station
Manufacturer
PAGE 1 of 9

Advertisement

loading
Need help?

Need help?

Do you have a question about the A5 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for ICON A5

  • Page 1 Manufacturer PURPOSE: ICON has become aware that the removable seawing tips on some A5 aircraft have departed the aircraft during operational use as a result of hard landings on the water or while operating the aircraft beyond the maximum suggested wave height of 12 inches. The departure of the seawing tip has created a large gap or in some cases a hole on the outer seawing skin that has allowed water to intrude into the Seawings™.
  • Page 2: Warranty

    2141 ICON Way, Vacaville, CA 95688 ‐ Tel: 707.564.4000 SERVICE LETTER SL-042820 REV A affected serial numbers comply. This optional maintenance action is available under the ICON A5 limited warranty, if applicable. WARRANTY: ICON Service Providers: Please submit an invoice for warranty reimbursement for labor and parts on completion of this Service Letter.
  • Page 3 Composites are highly susceptible to impact and delamination damage. When breaking bonds, be very careful not to damage the laminate of either substrate. Any damage will require additional review by ICON Aircraft before proceeding with the repair. During damage removal and tapered blend operations, be careful not to damage surrounding structure, including adjacent parts, integral core, etc.
  • Page 4 – www.iconaircraft.com 2141 ICON Way, Vacaville, CA 95688 ‐ Tel: 707.564.4000 SERVICE LETTER SL-042820 REV A substrates, resulting in a loss of strength and reliability. Utilize the following methods to prevent temperature damage b. Keep the maximum output air temperature of the heat gun below the threshold of damage temperature of the substrate and any surrounding components (i.e.
  • Page 5 – www.iconaircraft.com 2141 ICON Way, Vacaville, CA 95688 ‐ Tel: 707.564.4000 SERVICE LETTER SL-042820 REV A In order to set the bond gap thickness, remove one .032” washer from each Stud. This will ensure Studs/Bushings are receiving positive pressure while not over compressing during installation.
  • Page 6 – www.iconaircraft.com 2141 ICON Way, Vacaville, CA 95688 ‐ Tel: 707.564.4000 SERVICE LETTER SL-042820 REV A Figure 3 Carnauba Wax Application to Fuselage **NOTE** Ensure that the work area is ready for the adhesive to be applied and that all tools, consumables, PPE, etc.
  • Page 7 – www.iconaircraft.com 2141 ICON Way, Vacaville, CA 95688 ‐ Tel: 707.564.4000 SERVICE LETTER SL-042820 REV A **NOTE** Mix the cartridges of AC-251 adhesive one by one as they are needed. Do not mix all the adhesive at once. 3. Apply a 1/8” to 1/4” Diameter continuous bead of adhesive approximately centered along indicated (highlighted in red) curve.
  • Page 8 – www.iconaircraft.com 2141 ICON Way, Vacaville, CA 95688 ‐ Tel: 707.564.4000 SERVICE LETTER SL-042820 REV A Figure 5 Seawing Tip Installation 5. Attach seawing tip to the fuselage using bolt with 2ea washers into existing nutplate. Figure 6 Seawing Attachment Hardware...
  • Page 9 10829B)”. If you have questions, comments, or concerns about this Service Letter and/or if you are no longer owner/operator of this aircraft, please forward this information to the present owner/operator and notify ICON Aircraft at: ICON Aircraft 2141 ICON Way...

This manual is also suitable for:

: 00075-00094