Swisslog ERS 53 Assembly Instructions Manual

Belt driven roller conveyor

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Assembly Instructions

ERS 53 Belt Driven Roller Conveyor

November 20

Content:

ERS 53 STRAIGHT WITH END DRIVE

ERS 53 STRAIGHT WITH GENERAL DRIVE

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Page 1 Assembly Instructions ERS 53 Belt Driven Roller Conveyor Content: ERS 53 STRAIGHT WITH END DRIVE ERS 53 STRAIGHT WITH GENERAL DRIVE November 20...
Page 2 Copyright for this manual Swisslog GmbH holds the copyright on this manual. The manual contains standards, drawings and illustrations which may not be disclosed, published or duplicated, either fully or in part, not used for any other purpose than the installation referred to in this manual, without the prior written consent of Swisslog GmbH.
Page 3: Table Of Contents
OVER ROFILE AND OVER CLEANING, MAINTENANCE AND REPLACEMENTS ..................41 ............................ 41 ENERAL INFORMATION ERS 53 B ..........43 RIVEN WITH RIVE ENERAL RIVE URVE WITH RIVE ERS S ..........................59 ENSOR AND EFLECTOR V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 4 ROFILE ERS C ............................. 64 OVER ERS S ..........................65 TRAIGHT ONNECTOR STORAGE AND DISPOSAL ..........................66 ................................. 66 TORAGE ................................ 66 ISPOSAL APPENDIX..............................66 .................. 67 ECLARATION OF NCORPORATION OF PARTLY COMPLETED MACHINERY V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 5: General Safety Instruction
In order to keep the machine in working order, observe precisely all technical requirements for appropriate handling of the machine. Additional information Helps you to make optimum use of all the functions on your machine. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 6: Requirements And Conditions
- You have switched off the main switch and secured it against being switched on again. - You access the plant only at those points designed for access. - Never ignore or fail to use safety equipment. - Always observe the safety notices. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 7 - The carrier must be in a satisfactory condition. Plant - You must observe the generally valid safety notices. - You must observe the maintenance regulations. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 8 - Wear suitable work clothes and Personal Protection Equipment (no loose hanging clothes, safety shoes, gloves, etc.). - Tie up long hair or wear a cap or hairnet. - Remove jewellery (necklaces, rings, bracelets, watches, etc.). V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 9: Risks
Serious injury to body parts Falling of products from If conveyor is placed overhead, conveyor make sure to place protection against falling products around the conveyor Place side guard Provide a stop at the end of each conveyor V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 10: Product Description
Place cover caps after set up and installation of the conveyor 2 Product description 2.1 ERS 53 Belt Driven Roller Conveyor 2.1.1 Product Description The ERS Belt Driven Roller Conveyor System is a modular system used to transport products. The ERS Belt Driven Roller Conveyor System provides a low noise, high volume solution.
Page 11: Ers 53 Straight With End Drive
Assembly Instructions ERS 53 2.2 ERS 53 Straight with End Drive The ERS Straight with End Drive is a driven straight roller conveyor, used to transport products in a straight line. The ERS Straight with End Drive provides a low noise, high volume solution. The throughput of the standard module depends on the weight and dimensions of the transported products.
Page 12: Ers Side Cover Profile
- Never reach to or near any dangerous areas - Dangerous areas regarding the ERS Belt Driven Roller Conveyor System are: A Between the rollers and round belt/ flat belt B Between the moving parts, underneath the conveyor V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 13: Technical Data
Assembly Instructions ERS 53 4 Technical data 4.1 ERS 53 Straight with End Drive General technical data Max. load capacity 50 kg Conveyor speed 0.16 … 1.75 m/s Inclined / Declined Not Suitable Ambient temperature -5°C to +50°C Maximum load capacity is depending on the combination of speed & load...
Page 15: Ers 53 Straight With General Drive
Assembly Instructions ERS 53 4.2 ERS 53 Straight with General Drive General technical data Max. load capacity 100 kg Conveyor speed 0.16 … 1.75 m/s Inclined / Declined Not Suitable Ambient temperature -5°C to +50°C Maximum load capacity is depending on the combination of speed & load...
Page 17: Ers 61 Stopper
Assembly Instructions ERS 53 4.3 ERS 61 Stopper General technical data Maximum force 300 N Side profile Combinations (left/right) Dimensions LW dimension 420/520/620/820 mm V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 18: Ers Support
2 with 800 to 1400 mm top edge of roller 3 with 1400 to 2000 mm top edge of roller Dimensions LW dimension 420/520/620/820 mm Height to top side of rollers 362 to 2000 mm V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 19: Ers Sensor And Reflector
Open-circuit current 0 … 20 mA Weight (sensor only) 20 g Operation temperature -40 … 60 ͦ C Bracket Weight 660 g Clip Weight More variations available, please refer to the Additional Parts Assembly Instruction. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 20: Ers Side Guide
430 g Guides Side Guide Profile order length 5600 mm Weight 1940 g Guide Wear Strip order length 3000 mm Weight 650 g More variations available, please refer to the Additional Parts Assembly Instruction. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 21: Ers Side Cover Profile
Assembly Instructions ERS 53 4.7 ERS Side Cover Profile General technical data Dimensions Side Cover Profile order length 3000 mm Weight 826 g V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 22: Ers Cover Caps
Assembly Instructions ERS 53 4.8 ERS Cover Caps General technical data Dimensions High profile Cover Cap weight 16 g Low profile Cover Cap weight 12 g V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 24: Transportation
- Wear protective clothing, gloves and shoes during handling of the conveyor. Sharp edges are exposed. - Be aware that the center of gravity is not always in the middle of the Conveyor Module. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 25: Assembly And Installation
6.1 General Information 6.1.1 Assembly rules The assembly method provided by Swisslog Technology Center Netherlands is a guide line in how to assemble the different modules. Always adapt the provided assembly method to the national and local safety rules and requirements.
Page 26 For wiring instructions check manufactures website or check the dealer section on our website for applicable user manuals. Air Supply For connecting instructions check manufactures website or check the dealer section on our website for applicable user manuals. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 27 3. In the event of an accident: provide first aid and call the emergency services. 4. Inform qualified personnel. 5. Have the system repaired by qualified maintenance personnel. 6. Do not use the ERS Belt Driven Roller Conveyor Module until authorized by qualified maintenance personnel. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 28: Ers 53 Coupling Belt Driven Conveyor Modules
Assembly Instructions ERS 53 6.2 ERS 53 Coupling Belt Driven Conveyor Modules 6.2.1 Couple/ uncouple of ERS Modules Before coupling of the different ERS Belt Driven Roller Conveyor Modules could take place, the modules must be mounted on support stands.
Page 29: Ers 53 Flat Belt Installation
Assembly Instructions ERS 53 6.3 ERS 53 Flat Belt Installation 6.3.1 Flat Belt Feed Through When assembling a Belt Driven Roller conveyor longer than 3 meters, the flat belt will have to be installed on site Step 1 Feed the flat belt through the general drive unit.
Page 31 ‘Gas Spring – Tension Roller’, the force delivered by the gas spring is too low to ensure an ideal belt tension. Repeat the instructions from step 1, if the desired belt tension still can’t be reached, replace the flat belt material. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 32 Adjust the tension until the correct frequencies have been reached. Correct frequencies: Before first run 320 ± 10 Hz After 50- 100 hours operation 310 ± 10 Hz Step 4 Finish by fastening all the bolts and nuts. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 33 Outward steering could be done by pushing against the tracking plate through ‘Tracking Hole 2’. Pushing against the tracking plate will be done by fastening ‘M8 Bolt – Tracking Plate’ in the tracking hole. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 34 Plate’ until the alignment of the flat belt on the drive wheel centered. Step 4 Fasten the nut on the ‘M8 Bolt – Tracking Plate’ and fasten ‘M8 Bolt – Tracking Roller’. Some additional tracking could be needed. Repeat the steps until the tracking is correct. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 35: Ers 61 Stopper
Step 4 Place the M8 bolts and nuts through the holes and tighten them. Step 5 Place the M8 torque nuts onto the hammerhead bolts and tighten them. For dismounting the Stopper, repeat the steps above in reverse order. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 36: Ers 60 Support
Step 4 Place the M8 torque nuts onto the hammerhead bolts and tighten them. Step 5 Lower the roller conveyor onto the ground. For dismounting the Supports, repeat the steps above in reverse order. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 37: Ers Sensor And Reflector
Step 3 Push-click the clip with sensor in the corresponding hole. Step 4 Place the reflector in line with the sensor on the opposite side of the roller conveyor. For dismounting the Sensor and Reflector, repeat the steps above in reverse order. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 38 Step 7 For mounting the Reflector bracket repeat the steps above. Place the reflector in line with the sensor on the opposite side of the roller conveyor. For dismounting the Sensor or Reflector, repeat the steps above in reverse order. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 39: Ers Side Guides
Step 5 Slide the Guide Wear Strip over the Side Guide Profile. Step 6 Place the Guide End on both sides of the Side Guide. For dismounting the ERS Side Guide, repeat the steps above in reverse order. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 40 Step 5 Slide the Guide Wear Strip over the Side Guide Profile. Step 6 Place the Guide End on both sides of the Side Guide. For dismounting the ERS Side Guide, repeat the steps above in reverse order. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 41: Ers Side Cover Profile And Ers Cover Caps
Step 2 Slide in or push in the ERS Side cover Profile and ERS Cover Caps. For dismounting the ERS Side Cover Profile and ERS Cover Caps, repeat the steps above in reverse order. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 42: Cleaning, Maintenance And Replacements
In case of the ERS Belt Driven Conveyor Modules this can be: - Inductive Sensors - Geared Drives The third parties deliver these parts with stand-alone user manuals. Please check the appendix or visit the manufacturer’s website for additional maintenance and mounting information. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 43 The maintenance activities are to be performed as listed. Working period Interval In hours per day In months 8-16 16-24 If maintenance is not performed as scheduled, damage can occur. If maintenance intervals are not complied with, guarantee expires. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 44: Ers 53 Belt Driven With End Drive/ General Drive/ Curve With End Drive
Assembly Instructions ERS 53 7.2 ERS 53 Belt Driven with End Drive/ General Drive/ Curve with End Drive 7.2.1 Maintenance Part Inspection Result Action Return Module Mounting check Mounting bolt too loose Tighten Acoustic check Noise Replace Return Module Visual check...
Page 45 Mounting bolt too loose Tighten Acoustic check Noise Replace Drive Visual check Damaged Replace Drive Return Roller Mounting check Mounting bolt too loose Tighten Acoustic check Noise Replace Return Roller Visual check Damaged Roller Replace Return Roller V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 46 Step 3. Snap open the casing of the Return Module and remove the Flat Belt. Step 4. Remove the Return Module. Replacing the Return Module could be done by repeating the steps in reverse order V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 47 Step 4. The Flat Belt is detached from the pulleys and is free to be removed (without removing the side profile). Replacing the Flat Belt could be done by repeating above steps in reversed order. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 48 Remove the M8 Nut holding the Tension Set. Step 3. Slide the Flat Belt of the Tension Set. Step 4. Remove the Tension Set. Replacing could be done by repeating above steps in reversed order. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 49 Step 1. Remove the M8 Bolts on both sides of the roller. Step 2. Tilt and lift the Roller. Step 3. Replacing the Roller could be done by repeating the steps in reverse order. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 50 Push in the hexagonal head on one end of the roller. Step 2. Tilt and lift the Roller and remove the round belt. Step 3. Replacing the Round Belt could be done by repeating the steps in reverse order. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 51 Push in the hexagonal head on one end of the roller. Step 2. Tilt and lift the Roller and remove the round belt. Step 3. Replacing the Roller could be done by repeating the steps in reverse order. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 52 Step 1. Push in the hexagonal head on one end of the roller. Step 2. Tilt and lift the Roller. Step 3. Replacing the Roller could be done by repeating the steps in reverse order. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 53 Remove the four M8 nuts connected to the hammerhead bolts. Step 4. Lift the conveyor of the Drive with appropriate lifting equipment. Step 5. Replacing the Drive could be done by repeating above steps in reversed order. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 54 Release the tension of the Flat Belt by loosening the M8 Bolt. Located on the bottom of the End Drive and on the side of the General Drive. Step 2. Remove the three M8 Bolts holding the Cover plate. Step 3. Remove the cover plate. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 55 Remove the tension element by removing the two M8 Bolts and the M8 nut. Step 5. Remove the M8 Bolt on the back of the desired Return Roller to remove the Roller. Replacing the Return Roller could be done by repeating above steps in reversed order. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 56 Replacing the Self-Steering Support Roller could be done by repeating above steps in reversed order. Do not tighten the M8 Bolt of the Self-Steering mechanism, the Self-Steering Support Roller should be able to steer. V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 57 The load on the Drive is too Lower load per drive high The Drive or the power cable Replace Drive is damaged Drive Roller doesn’t start Start-up load is too large Apply the boost mode in the Zone Controller V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 58 Assembly Instructions ERS 53 7.2.4 Spare parts 7.2.4.1 ERS 53 Belt Driven with End Drive POS. ART. NUMBER WIDTH(LW) COMMENT ERS040308180420 Taproller ERS040308180520 Taproller ERS040308180620 Taproller ERS040308180820 Taproller ERS040308010420 Roller - Round Belt ERS040308010520 Roller - Round Belt ERS040308010620 Roller - Round Belt...
Page 59 Assembly Instructions ERS 53 7.2.4.2 ERS 53 Belt Driven with General Drive POS. ART. NUMBER WIDTH(LW) COMMENT ERS040308180420 Taproller ERS040308180520 Taproller ERS040308180620 Taproller ERS040308180820 Taproller ERS040308010420 Roller - Round Belt ERS040308010520 Roller - Round Belt ERS040308010620 Roller - Round Belt...
Page 60 7.3.1 Maintenance Part Inspection Result Action Sensor Visual check LED not burning Check / Replace Wiring Check Power Supply Replace Sensor Bracket Visual Check Misalignment Adjust height Adjust orientation Disjointed Tighten joint M8 Bolts V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 61 Assembly Instructions ERS 53 7.3.2 Spare parts 7.3.2.1 ERS Sensor and Reflector POS. ART. NUMBER WIDTH(LW) COMMENT ERS040310010003 Sensor, Leuze PRK5/4P-M8 ERS040311020000 Sensor Bracket ERS040310010001 Reflector ERS040311020001 Reflector Bracket ERS090315000000 Sensor Clip V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 62: Ers Side Guide
Tighten joint M8 Bolts Replace Bracket Side Guide Profile Visual Check Cracks/ Broken Replace Side Guide Profile Guide Wear Strip Visual Check Cracks/ Broken Replace Guide Wear Strip Guide End Visual Check Cracks/ Broken Replace Guide End V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 63 Spare parts 7.4.2.1 ERS Side Guide POS. ART. NUMBER WIDTH(LW) COMMENT ETS040809050000 Guide End ERS040311000002 Adjustable Guide Bracket ECP040103000000 Guide Wear Strip (3000 mm) ERS040311010000 Fixed Guide Bracket ETS040809000000 Side Guide Profile (5600 mm) V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 64: Ers Side Cover Profile
Assembly Instructions ERS 53 7.5 ERS Side Cover Profile 7.5.1 Spare parts 7.5.1.1 ERS Side Cover Profile POS. ART. NUMBER WIDTH(LW) COMMENT 040307000002 ERS Side Cover Profile (3000 mm) V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 65: Ers Cover Caps
7.6 ERS Cover Caps 7.6.1 Spare parts 7.6.1.1 ERS Cover Caps POS. ART. NUMBER WIDTH(LW) COMMENT 040306080001 Cover Cap Right High 040306080002 Cover Cap Left High 040306080003 Cover Cap Right Low 040306080004 Cover Cap Left Low V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 66: Ers Straight Connector
Assembly Instructions ERS 53 7.7 ERS Straight Connector 7.7.1 Spare parts 7.7.1.1 ERS Straight Connector POS. ART. NUMBER WIDTH(LW) COMMENT ERS04030504000 ERS Straight Connector V4.0 ©Copyright 2020 by Swisslog GmbH...
Page 67: Storage And Disposal
Attachments: Declaration of Incorporation of partly completed machinery Manuals: Inductive Sensor, Leuze IS 212MM/4NC-4N0-S12 Photoelectric Sensor, Leuze PRK5/4P-M8 End Drive General Drive QuickMove 3.0 Product specification (Wiring diagrams) QuickMove 3.1: Hardware Description (incl. wiring) V4.0 ©Copyright 2020 by Swisslog GmbH...

Swisslog ERS 53 Assembly Instructions Manual

1 General Safety Instruction

2 Product Description

3 Safety

4 Technical Data

5 Transportation

6 Assembly and Installation

7 Cleaning, Maintenance and Replacements

9 Appendix

8 Storage and Disposal

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Summary of Contents for Swisslog ERS 53

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