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Summary of Contents for Veeder-Root Vapor Polisher
- Page 1 • Manual No: 577013-948 Revision: D Pressure Management Control Install, Setup, & Operation Manual For Veeder-Root Vapor Polishers 15-i ARB Approved IOM 15 - Pressure Management Control Install, Setup & Operation Manual - Executive Order VR-203...
- Page 2 If “lost” equipment is delivered at a later date and is not needed, Veeder-Root will allow a Return to Stock without a restocking fee. Veeder-Root will NOT be responsible for any compensation when a customer chooses their own carrier.
- Page 3 LAMPS, FUSES, AND LITHIUM BATTERIES ARE NOT COVERED UNDER THIS WARRANTY. If "Warranty" is purchased as part of the Fuel Management Service, Veeder-Root will maintain the equipment for the life of the contract in accordance with the written warranty provided with the equipment. A Veeder-Root Fuel Management Services Contractor shall have free site access during Customer’s regular working hours to work on the equipment.
- Page 4 EVR BATTERY PACK We warrant that this product shall be free from defects in material and workmanship and is compliant with all applicable performance standards and specifications for which it has been certified, for a period of one (1) year from the date of installation when proof of the date of install is provided or fifteen (15) months from the date of manufacture when proof of date of installation is not provided.
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Page 5: Table Of Contents
Smart Sensor Interface Module ..................5 NVMEM203 Board ......................5 Setup Introduction ........................6 Smart Sensor Setup - Vapor Pressure Sensor ..............6 Smart Sensor Setup - Vapor Polisher ................7 ATM Pressure Sensor Setup ....................7 PMC Setup ........................9 Operation Alarms ..........................10 Overview of TLS console Interface.................10 Alarm Posting ......................10... - Page 6 Non-Priority Alarm History Report - Serial to PC Format ......20 Figure 18. Vapor Polisher Runtime Diagnostic Report - Serial to PC Format ...20 Figure 19. PMC Daily Vapor Polisher Diagnostic Report - Serial to PC Format ..21 Figure 20. SmartSensor Diagostic Menus .............23 Figure 21.
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Page 7: Site Requirements
• Vapor Pressure Sensor and Smart Sensor Module- install and connect following instructions in the Vapor Pressure Sensor Installation Guide. • Carbon Canister Vapor Polisher - install and connect following instructions in the Carbon Canister Vapor Polisher Installation and Maintenance Guide. -
Page 8: Related Manuals
Serial Comm Modules Installation Guide 577013-528 TLS-350 Series Board and Software Replacement Manual 576013-637 Carbon Canister Vapor Polisher Installation and Maintenance Guide 577013-920 In-Station Diagnostics and PMC Troubleshooting Guide 577013-819 TLS RF Wireless 2 System (W2) Installation and Maintenance Guide... -
Page 9: Installation
Install one vapor pressure sensor as detailed in the applicable Pressure Sensor Installation Guide shown in Table 1. Carbon Canister Vapor Polisher Install one Carbon Canister Vapor Polisher following the instructions in the Carbon Canister Vapor Polisher Installation and Maintenance Guide (P/N 577013-920). -
Page 10: Circuit Directory
Installation Installing TLS Console Modules - General Notes Comm Bay Power Bay I.S. Bay Slot Numbers Slot Numbers Slot Numbers 1 2 3 4 Intrinsically Safe Bay Permissible Modules (Limit 8 Comm Cage* per console) console\350rjmods.eps Figure 1. TLS console Interface Module Bays CAUTION! During programming, module positions and the devices wired to each module are identified and stored in memory. -
Page 11: Smart Sensor Interface Module
Verify that a Smart Sensor Interface Module with Atmospheric Sensor (P/N 332250-001) is installed in the TLS console. Connect the field wiring from the Vapor Pressure Sensor (VPS) to the Smart Sensor Interface Module as instructed in the VPS installation manual. The Carbon Canister Vapor Polisher will also be connected to the Smart Sensor Interface Module. -
Page 12: Setup
Setup Introduction This section describes how to perform PMC setup using the TLS console’s front panel buttons and display. The procedures in this manual follow standard TLS console setup programming input, i.e., keypad/display interaction. If necessary, refer to Section 2 of the TLS-3XX System Setup manual (P/N 576013-623) to review entering data via the front panel keypads. -
Page 13: Smart Sensor Setup - Vapor Polisher
SmartSensor / Press module, which contains the ATM Pressure Sensor, must be installed in the console. You must configure at least one ATM Pressure Sensor for use by the Vapor Polisher or a PMC Set-up Fail will occur. NOTE: if more than one SmartSensor / Press module is installed, only one ATM Pressure Sensor needs to be configured. - Page 14 Setup ATM Pressure Sensor Setup Look in console and note the slot position of the SmartSensor / Press module. Enter the Setup Mode and press the FUNCTION key until you see the message: SMARTSENSOR SETUP PRESS <STEP> TO CONTINUE Press STEP until you see the message: SS CONFIG - MODULE n SLOT x - X X X X X X X X Where x is the slot number containing the SmartSensor / Press module.
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Page 15: Pmc Setup
Prints out a copy of the PMC Setup entries. See example at right. VAPOR PROCESSOR TYPE VEEDER-ROOT POLISHER NOTE: If delay minutes = 0, the results will be posted as soon SET ANALYSIS TIMES as they become available, else mm minutes after start time. -
Page 16: Operation
Operation Alarms OVERVIEW OF TLS CONSOLE INTERFACE The TLS console is continuously monitoring the vapor recovery system and PMC sensors for alarm conditions. During normal operation when the TLS console and monitored PMC equipment is functioning properly and no alarm conditions exist, the "ALL FUNCTIONS NORMAL" message will appear in the system status (bottom) line of the console display, and the green Power light will be On (see Figure 5). -
Page 17: Pmc Alarm Summary
Refer to the Troubleshooting Section of this manual and the ISD/PMC Troubleshooting Guide 577013-819. Wireless Related Sensor Alarms The TLS RF Wireless 2 System (W2) features two-way communication utilizing a client/server architecture. When the Veeder-Root Polisher Vapor Valve uses this type of technology, the following alarm may occur: Light Displayed Message... -
Page 18: Pmc Status Report
Operation PMC Status Report PMC Status Report Figure 7 below shows the procedure to view the PMC Status Report. MMM:DD, YYYY HH:MM:SS XM ALL FUNCTIONS NORMAL PMC STATUS ---------------------- PMC VERSION: 01.04 PMC STATUS Prints out a copy of the PMC Status report. -
Page 19: Connecting Laptop To Console
Operation Viewing PMC Reports Via RS-232 Connection 948-13.eps ALARM WARNING POWER TLS Console TLS-350R TLS-350R RS-232 board (DB25 female) (Slots 1, 2, or 3) Multiport board (DB9 female) DB25 (Slot 4) male male ATEN USB to DB9 serial adapter** See table below female for cable requirements DB9 male... -
Page 20: Figure 9. Connection Description Window
Operation Viewing PMC Reports Via RS-232 Connection 2. After opening the terminal software program, ignore (cancel) any modem/dialing related request windows since you will be directly connecting to the console via serial communications. When the Connection Description window appears (Figure 9), enter a connection name, e.g., TLSDIRECT, and click the OK button. Figure 9. -
Page 21: Figure 11. Console Comm Port Settings Printout Example
Operation Viewing PMC Reports Via RS-232 Connection a. Go to the console front panel press the MODE key until you see: SETUP MODE PRESS <FUNCTION> TO CONT b. Press the FUNCTION key until you see the message: COMMUNICATIONS SETUP PRESS <STEP> TO CONTINUE c. -
Page 22: Sending Console Commands
Ctrl key while you press the A key. For example, let’s say you want to see the Vapor Polisher Runtime Diagnostic Report. Note: If you want to see the characters of the command as you type them in, click on File menu, then select Properties/Settings (tab)/ASCII Setup and click the check box for ‘Echo typed characters locally’, then click OK to... -
Page 23: Figure 13. Vapor Valve Status Report - Serial To Pc Format
<SOH>IV8200 Priority Alarm History Report (See example Figure 16) <SOH>I11200 Non-Priority Alarm History Report (See example Figure 17) <SOH>I11100 Vapor Polisher Runtime Diagnostic Report (See example Figure 18) <SOH>IV8000 Daily Vapor Polisher Diagnostic Report <SOH>IV8800yyyymmddnnnn (See example Figure 19) Where yyyy=year number, mm=month number (01=Janu- ary, 02=February, etc.),... -
Page 24: Figure 14. Smart Sensor Sub Alarm History Report - Serial To Pc Format
<Site Address> <Site Address> <Site Address> VAPOR PROCESSOR STATUS REPORT PMC VERSION: 01.04 ASSESSMENT TIME: DEC 7, 2010 11:59 PM VAPOR PROCESSOR TYPE: VEEDER-ROOT POLISHER PMC MONITORING TEST PASS/FAIL THRESHOLDS PERIOD BELOW ABOVE VAPOR PROCESSOR MASS EMISSION FAIL 1DAYS ---- 0.32 LBS/1KG... -
Page 25: Figure 16. Priority Alarm History Report - Serial To Pc Format
Operation Viewing PMC Reports Via RS-232 Connection Figure 16 shows an example Priority Alarm History Report. I11100 9, 2010 4:20 AM <Site Name> <Site Address> <Site Address> <Site Address> PRIORITY ALARM HISTORY CATEGORY DESCRIPTION ALARM TYPE STATE DATE TIME T 2 TANK 91 OCTANE PROBE OUT CLEAR... -
Page 26: Figure 17. Non-Priority Alarm History Report - Serial To Pc Format
PRINTER ERROR ALARM 11-17-10 10:50AM Figure 17. Non-Priority Alarm History Report - Serial to PC Format Figure 18 shows an example event Vapor Polisher Runtime Diagnostic Report and Table 4 explains the IV8000 report’s codes. IV8000 948-16.eps 4, 2008 1:01 PM... -
Page 27: Figure 19. Pmc Daily Vapor Polisher Diagnostic Report - Serial To Pc Format
DATE/TIME LOAD LOAD TEST TEST 08-10-02 13:58:58 WARN FAIL Figure 19. PMC Daily Vapor Polisher Diagnostic Report - Serial to PC Format 15-21 ARB Approved IOM 15 - Pressure Management Control Install, Setup & Operation Manual - Executive Order VR-203... -
Page 28: Diagnostics
Diagnostics Automatic Control If PMC mode is in AUTOMATIC, PMC will control flow through the canister using a vapor control valve. The control algorithms will monitor tank pressure, atmospheric pressure, vapor temperature and carbon temperature to monitor carbon canister loading. When the pressure is positive, the valve is opened to relieve the pressure and begin loading the canister. -
Page 29: Figure 20. Smartsensor Diagostic Menus
Diagnostics PMC Diagnostic Menus DIAG MODE SMARTSENSOR DIAGNOSTIC PRESS <FUNCTION> TO CONT PRESS <STEP> TO CONTINUE s 1: VP: FP1 - 2 Prints out comm diag - see example below COMM DATA PRESS <PRINT> To select another sensor s 1: VP: FP1 - 2 Prints out constants diag - see example below CONSTANTS PRESS <PRINT>... -
Page 30: Figure 21. Pmc Diagnostic Menus
PRESS <STEP> TO CONTINUE PMC DIAGNOSTICS ---------------------- VAPOR PRESSURE PMC VERSION: 01.04 INCHES H2O: -x.xxx VAPOR PRESSURE INCHES H20: -X.XXX VEEDER-ROOT POLISHER LOAD: 25% VAPOR PROCESSOR MODE AUTOMATIC VEEDER-ROOT POLISHER LOAD: EFFLUENT EMISSIONS Only prints if 0.00 LB/KGAL VR Polisher Capacity is High. -
Page 31: Troubleshooting
STEP 4. a TLS console System Self-Test). STEP 5. If alarm does not clear, contact Veeder-Root Technical Support at (800) 323-1799. PMC Sensor Faults Table 5 contains a listing of the Smart Sensor Device generated alarms including their cause and suggested troubleshooting. -
Page 32: Wireless Related Sensor Alarms
Wireless Related Sensor Alarms Wireless Related Sensor Alarms The TLS RF Wireless 2 System (W2) features two-way communication utilizing a client/server architecture. When the Veeder-Root Polisher Vapor Valve uses this type of technology, the following alarm may occur: Light Displayed Message... - Page 33 For technical support, sales or other assistance, please visit: www.veeder.com 15-27 ARB Approved IOM 15 - Pressure Management Control Install, Setup & Operation Manual - Executive Order VR-203...