Page 4
Service and maintenance .............. 47 Clean conveyor ..................47 8.1.1 Cleaning or replacing conveying air filter ..............49 8.1.2 Replacing the conveying air filter ................49 8.1.3 Cleaning/replacing the balance filter (no continuous service) ........ 51 Service ......................52 ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Page 5
Option: Setting the type B fill level sensor ..........71 9.2.1 Sensor without cover flap ..................71 9.2.2 Capacitive sensors (CAS) can be installed non-flush for level control ....71 Pneumatic connection diagram (2-K conveyor) .........73 Chemical resistance of the material container ...........74 ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Any use deviating from this is not intended use and must have a written approval from ProTec Polymer Processing GmbH. For uncertainties in the use of your mill stock or in the operation of your conveyor please contact ProTec Polymer Processing GmbH customer service.
Independent modifications or add-ons and the use of replacement parts that are not approved by ProTec Polymer Processing GmbH lead to the loss of warranty and guarantee. The illustrations in this operating manual can deviate from the actual design. This does not affect informational content and facts.
Slight injuries can occur if the corresponding precautionary measures are not made. Caution! Property damage may occur if the corresponding precautionary measures are not made. Information Here you receive information and instructions for effective and safe execution of the following activities. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Immediately report any changes that occur (including the operating behaviour) to the responsible department/ person! In the case of functional faults the equipment must be immediately shut down and secured! Malfunctions should be immediately remedied. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Never do this: Operating the equipment outside of given parameters. Any changes to the device NOT APPROVED by ProTec Polymer Processing GmbH. Personnel selection and qualification Only use trained or instructed personnel. Clearly establish responsibilities of the personnel for operation, fitting, servicing and repair! ...
Keep all handles, steps, railings, pedestals, platforms, ladders, etc. free of dirt! Clean the systems, and especially here connections and screwed joints, before starting maintenance/repair of oil, fuel or cleaning materials! Do not use any aggressive cleaning agents! Use lint-free cleaning cloths! ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Block off the work area with a red and white safety chain and a warning sign. Only use voltage insulated tools. Declaration of Conformity The Declaration of Conformity must be presented in both German and English. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
For automatic cleaning of the conveying compressed air supply air filter 4 … 6 bar Excess pressure Compressed air connection PK 8 Compressed air consumption 3 net litres / conveying cycle Standard design not suitable for use with food! ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
VA 38 or 55 mm 3.3.2 Electrical data Mains connection 1/N PE AC 50/60Hz 230V Blower rated output 800 W Control magnet rated output 400 VA Current consumption Protection class IP 20 ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Stainless steel / PA Dosing attachment Stainless steel Filling level indicator Capacitive 3.3.7 Weight of conveyor without options FG 205 12.3 kg FG 206 14.2 kg 3.3.8 Compressed air Operating pressure 4 to 6 bar, ideal 5 bar ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
3.4.5 Automatic cleaning of the conveying air filter Cleaning is done in the home position before conveying. It can also be done before conveying or before and after conveying. Blowers Conveying air filter Conveyed goods container Discharge flap Suction hose ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
First turn the switch to the right, then to the left; the fault is acknowledged and reset. The time period between the two switch processes is not defined; the acknowledgement is done with the left turn of the switch. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Mounting accessories Necessary counter piece Fastening the conveyor 3 clamps Lever clamping ring See the chap. "Technical Data" Lever tensioning ring and counter flange Lever tensioning ring and adapting flange Lever tensioning ring and machine hopper ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
If these earthing measures are not executed properly and / or completely or subsequently modified this can lead to malfunctioning of the system and even destruction of individual components and /or the control system. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Insert made of copper or steel Using a PVC hose Clamp the wires (1) in the hose (see photo) Clamp the hose with a clamp on the tube (make sure that the wire (1) is fastened with the clamp). ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Page 28
Clamp the wire spiral with the first clamp (S2) on the front tube (see photo). Attach the hose clamp (S1) for fastening. Caution! ONLY flexible hoses may be directly fastened, no rigid tubes, due to the possible risk of fracture of the plastic nozzles in case of transverse forces! ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Page 29
The earthing must be done via earthed conveyor hose to (earthed) conveyor tube or suction hose (see Earthing the conveyor line illustration). Picture of connection on the conveying tube: Hose clamp Suction hose Conveying tube ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
These are, for example, platforms made of iron or steel or metal frames. Ensure that: The metal surfaces being used as a base for earthing must be free from paint at the connection point! ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
If this is not the case, then pull the inner tube further in. Relieve the conveyor from the weight of the conveyor hose. Therefore separately catch the weight of the conveying hose. Otherwise the device can be damaged. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Connect compressed air supply line (2). Establish compressed air supply. The compressed air must be free of oil and water! Otherwise the filter will be gummed up. The filter service life is then greatly shortened. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Storage and transport Place the device on its side. Secure from slipping. Protect from damage (by dirt, water, chemical substances and/or aggressive atmospheres)! Caution! Do not set the conveyor on the discharge flap. Possible damage! ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Disposal Caution! Protect the environment! Dispose of the device in an environmentally manner, by getting it to recycling. Handling and disposal of used components are subject to legal regulations. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Pay attention to the voltage of the mains power when doing this! Insert the suction hose in the material to be conveyed. Refer to the chapter Mounting a suction hose, on page 31. Start conveyor. Check function. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
SOMOS® control/basic – device control system Take information from the operating manual: SOMOS® control/basic – device control system ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
= 38, s = 4;PVC 0.63 Kg/m 0.03 Kg Ø 38x1.5; Aluminium 0.46 Kg/m galvanised: id = 38, s = 6;PUR 0.61 Kg/m Ø 38x1.5; Stainless 1.37 Kg/m steel Ø 40x2.5; Glass 0.7 Kg/m ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Page 38
90°elbow for air line: 90°elbow for conveying line: 90°elbow for conveying line: Ø 38x1.5; 0.18 Kg Ø 38x1.5; Stainless 2.64 Kg Ø 40x2.5; Glass 0.73 Kg Aluminium steel Branch for conveying line: Branch with nozzles: Aluminium 0.65Kg Aluminium/ stainless steel 0.80Kg ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Page 39
Volume expansion with nozzles: PA / St. nickel-plated 0.50 Kg PA / Stainless steel/ 0.70 Kg St. nickel-plated Volume expansion: Volume expansion with nozzles: Stainless steel/ 1.70 Kg Stainless steel/ 2.00 Kg St. nickel-plated St. nickel-plated ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Page 40
Stainless steel/ St. nickel-plated 3.50 Kg Dosing turnout: Suction / bypass valve: Aluminium/ stainless 5.00 Kg Suction valve: Al,RAL 5018 / stainless 1.60 Kg steel steel Bypass valve: Al,RAL 5018 / stainless 1.44 Kg steel ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Page 41
Outlet Ø 35 und Ø 62 mm Counter bead: Tensioning ring Stainless steel 0.33 Kg Steel, nickel-plated 0.17 Kg After-filter: Holder for after- and central-filter: PA / Al / Stainless steel 3.50 Kg Steel, RAL 9005 0.60 Kg ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Page 42
Dust collection container: Dust collection container: 4 l; PA / St. nickel-plated 1.40 Kg 35 l; h=590; Steel, galvanised 7.70 Kg 50 l; h=795; Steel, galvanised 9.20 Kg ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Installation of a fill level indicator on the conveyor only after consultation with Pro Tec Polymer Processing. a) Internal fill level indicator prevents overfilling with material. Conveying is thus ended by the fill level indicator or after the set conveying time has elapsed. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
2K- turnout and suction valve Refer to separate operating instructions Other connection options 7.3.1 External fault indicator (lamp, alarm) 7.3.2 External START/STOP switch Contact the service department of ProTec Polymer Processing GmbH for other options. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
53b Check valve New set with: Check valve holder 18 mm LO Check valve ø38-40 LO Cylinder screw ISO 4762 M 4x 12 (2 pcs.) 55 Compressed air valve 57 Compressed air cylinder 58 Lever clamping ring ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Clean conveyor Stop the conveying cycle. Switch off power from device. Remove compressed air coupling. Disconnect plug connections. Open locks. Remove blower attachment. Remove filter insert. Clean filter insert. Wipe out conveyor with damp cloth. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Page 48
Fasten volume expansion with the tensioning ring. Place filter insert in the conveyed goods container or the volume expansion. Fasten blower attachment. Connect plug connectors. Put on compressed air coupling. Connect device to mains power. Start conveying cycle. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Remove sealing ring (41b) and clean it. Carefully pull out from the conveying air filter (41) from the support basket. Clean the support basket (41a) and force in a new conveying air filter. Install the sealing ring. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Page 50
Place filter insert in the conveyed goods container or the volume expansion. Set on the blower attachment. Fasten locks. Connect plug connectors. Put on compressed air coupling. Connect device to mains power. Start conveying cycle. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
8.1.3 Cleaning/replacing the balance filter (no continuous service) If dirty, blow off from outside. Stop the conveying cycle. Replacing the balance filter: Unscrew the balance filter. Insert a new balance filter. Start conveying cycle. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Stop the conveying cycle and disconnect the device from power. Remove the blower attachment (21). Unscrew the screws (3) on the lower edge of the hood and remove the hood. Loosen the plug connections and remove the compressed air coupling. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Remove rotor hood (1a). To do this carefully loosen the snap-in hooks (1b) on both carbon brush holders (2). Pull out the plug connector (3a) on the carbon brushes. To do this slightly lift the circlip (3b). ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Page 54
To secure the carbon brush holding lug (4b) bend it upwards. Push both plug connectors (3) back on. Place on the rotor hood (1a) and make sure that the snap-in hooks (1b) are cleanly latched on the carbon brush holders (2). ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Loosen the screwed connection of plastic hood blower (three screws on the lower edge of the plastic hood). Pull the cable of the control system from the cable lug. Unscrew the blower from the sheet metal protection. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Notice the installation position. The pins must be in the position shown in the photo. The solenoid would be to the left of the photo (notice graphics). Screw the new blower with the hood. Note: Do not forget the washer and gasket! ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Insert the cable of the control in the cable lug. Note: The contact for the carbon brushes must ALWAYS be on the third position (from the top). ALWAYS stick the contact for the earthing on the fourth slot. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Remain at the device for 2 – 3 minutes and monitor the function. If there are vibrations or jerky movements of the attachment, shut down the conveyor, open it and check and retighten the screwed connection of the blower. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Stick on the cable plug (17) and screw tightly. After maintenance Replace hood (21) and screw down tightly. Set on the blower attachment. Fasten locks. Reconnect plug connectors. Put on compressed air coupling. Connect device to mains power. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Stick on the cable plug and screw tightly. 8.4.2 Replacing the V-gasket on the discharge flap Remove device. Carefully remove the old gasket (74). Glue the new gasket with Loctite 480. Refasten the device. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
8.4.4 Replacing the plate on the discharge flap Remove device. Unscrew plate (75c) from the discharge flap (75). Apply Loctite 242 on the threads of the new plate. Screw on the new plate. Refasten the device. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Remove the check valve (3) and holder plate (2) from the inside. Apply Loctite 242 on the screws threads. Insert the new check valve with holder plate and screw hand-tight together. Replace the filter insert. Set on the blowerattachment. Fasten locks. Connect plug connectors. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Clean the contact surface of the V-gasket. Insert a new V-gasket and glue on with Loctite 480. Replace check valve (refer to section Replacing check valve). Set on the blower attachment. Fasten locks. Connect plug connectors if necessary. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Remove the compressed air supply line (1) from the control valve (see figure above). Remove conveying hose (2). Open locks (51). Remove blower attachment. Open tensioning ring and removed dosing attachment from conveying goods container. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
The flange on the inside of the container must end flush with the sleeve. The nipple (5) must point upwards. Align the valve holder (8) horizontal and lock with the nut (6). Stick the compressed air hose (4) in the nipple (5). ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
The nipple (5) must point upwards. Tighten the nut (6). Stick the compressed air hose (13) in the nipple (5). Adjust the pin (10). The extended piston must close the flap. Supply the control valve with compressed air. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Valve for the compressed air cylinder 2 on connection hole 4 Valve for the compressed air cylinder 1 on connection hole 2. Stick the compressed air hose (13) in the nipple (5). Stick on the cable plug (15) and screw tightly. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Page 68
Fasten locks (51). Mount the conveying hoses. Connect the device to the compressed air supply. Connect the compressed air supply line (1) on the control valve. Establish compressed air supply. Connect the device to mains power. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
(d ≥ 30 mm) or a sealing screw or a plug design (B) with a partially side potentiometer without cover. Adjustment with a small screwdriver is done for both designs in the same manner: Turn right: Increases sensitivity Turn left: Decreases sensitivity ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Page 70
Figure 2: Safety flap open Figure 3: Turning the screwdriver Half-turn to the right (clockwise) Sensitivity of the fill level indicator is increased: Half-turn to the left (counter-clockwise): Sensitivity of the fill level indicator is reduced: ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
LED light steadily. You have now reached a stable ON level. Elimination of the background for an empty container: Place the sensor in the application with no target in front of the sensor. ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Page 72
(table) must be observed: PA 6.6 PTFE M 30 x 1.5 13 Nm 3.0 Nm 230 Nm When screwing in the threaded blocks the maximum insertion lengths must be observed (DIN 13). ProTec Polymer Processing GmbH Foerdergeraet_FG201-FG206_BA_1v0_2018_en...
Need help?
Do you have a question about the FG 20 Series and is the answer not in the manual?
Questions and answers