Table of Contents
Summary of Contents for Poly-Tex FC3000
- Page 1 Movable Range Coop 20' x 36' FC3000 Assembly Instructions P.O. Box 458 - 27725 Danville Avenue - Castle Rock, MN 55010 - www.poly-tex.com U.S. & Canada Toll Free - 800-852-3443 - (651) 463-7009 - fax (651) 463-2479 REV: AK-210302...
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Page 2: Safety Guidelines
If structure or foundation for snow, wind, seismic, or installer is not confident to erect the structure, Poly-Tex other loads unless buyer has received certified suggests hiring a general contractor, carpenter, or similar... -
Page 3: Table Of Contents
Warranty and Sheet Index SHEET INDEX Poly‐Tex, Inc. Limited Warranty Safety Guidelines Poly‐Tex, Inc. warrants its products to be free from defects in Warranty and Index material and workmanship for a period of (1) year from date of Parts - Structure invoice. This warranty is provided to the original purchaser of the Parts - Structure product and is not transferable. Poly‐Tex does not warrant parts Parts - Fittings not manufactured by Poly‐Tex, but does assign any transferable Parts - Miscellaneous Parts - Hardware manufacturer or supplier warranties. Should any defect be found, Structure Overview full repair of replacement will be rendered to the customer at no Skid Assembly cost following inspection by a Poly‐Tex representative and the Cross Brace Assembly return of the defective product to our Castle Rock, MN factory. ... -
Page 4: Parts - Structure
Parts - Structure HT2160 HT1015 Skid Rail 9' x 6' (1.66) 92 3/4" Chord HT2161 Skid Rail Swaged 9' x 6' (1.66) HT1016 92 3/4" Chord SWD HT2162 Skid Rail Swaged 9' x 6' (1.66) HT2143 1.75" Sq x 81 1/8" w/Hole HP3340 9'-8"... -
Page 5: Parts - Structure
Parts - Structure DR5082 Door Vertical (100") WWBASE9 8'11" Wiggle Base WT1618 FC1002 FC1003 Gable Peak Header Poultry Rafter 20' (2.0) Poultry Peak 20' (2.0) HT1076 Door Jamb Extension (24") HP3556 HT1023 FC Straight Side (Gothic 20') 34 1/2" STRUT HT1085 FC1001 Roll-Up DR/Vent Tube (80") -
Page 6: Parts - Fittings
Parts - Fittings FT2119 KH1000 FT2117 FT2057 Purlin Fastener 1.315 Purlin Fastener R.F. End Strap (1.66") 2" U-Clamp DR6041 Latch, Swinging Door FT3504 DR7033 RC1311 RC1330 "L" Bracket Steel Flat Bracket Bracket Assy With S Hook Cradle Assy (Short) w/Hook HTA1064 FT1990 HY2026... -
Page 7: Parts - Miscellaneous
Parts - Miscellaneous FB2527 RS5000 RC1010 1" x 1 1/2" Rect Blk Plug 16 ga. 1 1/4" Rnd Blk Plug Roll-Up Tube Clip 1.315" RC1406 Nylon Rope 1/4" x 66' DR6038 Door, Swinging, Assembly, 4' x 6'-8" DR2410 Door Poly, Reinforced, 60" x 96" SC303890K-HGLS KHR36-20TW GMENDW... -
Page 8: Parts - Hardware
Parts - Hardware NB1603 NB1622 NB1958 Eye Bolt, 3/8"-16 unc x 3" Screw, #10-16 x 1" SD Pan Head Hairpin 1-5/8" x .093 zp. NB1809 NB1805 FT2570 NB1807 Self-Drill Screw Self-Drill Screw Stop Tab 1 1/2" x #9 Woodtight 1/4-14 x 1" #12-14 x 1-1/2"... -
Page 9: Structure Overview
End Frame each end Intermediate Frame Truss Anchors Intermediate Roll-Up Frame (x5) Sides Cross Brace at each frame Roll-up Gable Vent Wood Skirts (Wood not provided Door Door Frame by Poly-Tex) Wind Brace End Wall Poly at 4 corners AK-210302... -
Page 10: Skid Assembly
Skid Assembly 1. Assemble Skid Rails using 1x HT2104 and 2x HT2105 for each side. Ensure that the hold down tubes face the outside of the structure. (see Detail A) 2. Install 1x HTA1034 at each end of rail. secure connections HTA1034 using 2x NB1809 screws. -
Page 11: Cross Brace Assembly
Cross Brace Assembly Note: if construction space is limited, consider assembling the frames as shown on the next two pages before assembling the cross braces. 1. Place cross braces between Skid Rails. Do not secure connections to Skid yet. 2. Ensure Skid Rails are square by measuring diagonally across the structure from corner to corner. -
Page 12: Basic Frame Assembly
Basic Frame Assembly 1. On a level surface assemble 7 Basic Frames using 2X HP3556, 2X FC1002, 1X FC1003. 2. Center to center dimension of base should be 20'-0". Brace base to hold 20'-0" dimension while completing next step. If this dimensions isn't maintained, attachment of the frames will be difficult. -
Page 13: Intermediate Frame Assembly
Intermediate Frame Assembly Important: All components attached to 5 of the Basic Frames assembled previously clamp fittings must be mounted on the will be modified to Intermediate Frames. outside of the tabs. NEVER install Assemble on a flat level surface. Ensure that frame components between the tabs. -
Page 14: Frame And Windbrace Installation
Frame and Windbrace Installation Note: Do not tighten bolts until all parts are placed, Important: Make sure screws plumbed and leveled. and ends of carriage bolts do not face outwards to avoid 1. Place 1X Basic Frame on first stubs of the Skid Rails. damage to the poly covering. -
Page 15: Ridge & Eave Purlin Installation - Part 1
Ridge & Eave Purlin Installation - Part 1 1. Install first Eave Purlins RR2109, flush with Ridge Pulin end frame, 4' 1 1/4" from lower face of Skid Rail. Reference Detail A for connection to end frame, and Detail B for connections to intermediate frames. End frame 2. - Page 16 Ridge & Eave Purlin Installation - Part 2 Ridge Purlin 1. Continuing from Ridge & Eave Purlin Assembly - Part 1. Add additional purlins RR2109 to extend past end frame. Join Sections of RR2109 using 1X NB1809 (see Splice Connection Detail). 2.
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Page 17: Intermediate Purlin Installation - Part 1
Intermediate Purlin Installation - Part 1 1. Install first piece of HP3340 flush to outside of End Frame approx. 4' 2 7/8" from break at the top of FC1002. Connect HP3340 to End Frame using KH1000. Install RS5000 Plug into HP3340 (see Detail A). - Page 18 Intermediate Purlin Installation - Part 2 1. Continuing from Intermediate Purlin Assembly Part 1 - Join sections of HP3340 using 1X Intermediate Purlins NB1809 (see Detail C). 2. Attach Intermediate Purlins to Intermediate Frames using FT4040 (see Detail B). 3. Cut Purlin flush with End Frame. (see Detail D). Connect Purlin to End Frame with KH1000 and plug ends of HB3340 with RS5000.
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Page 19: End Frame Installation
End Frame Installation To form the adjustable end frame components, slide HT2143 DR5073 WT1618 into DR5082, and slide HT1076 into HP3420. HT2143 1. Install HP3420 and HT1076, 4'-0" on center from outside wall of structure, using HY2026 at top and bottom (see Detail A). -
Page 20: Equipment Rail Installation
Equipment Rail Installation Equipment Rails are installed on top of the frame trusses with the open side of the roll-formed channel up. Outer Equipment Rails 1. Install 2X Outer Equipment Rails using RR2109 on top of Intermediate Frame Trusses. Ends will connect to End Frame verticals with FT1990 (see Detail A). -
Page 21: Wood Skirt Installation
Wood Skirt Installation 1. Install 2 x12 Skirt along rails on each side of structure. Skirt will sit on top of the holddown tubes during install. 2. Attach Skirt 2 x12 at End Frames using FT2106 (see Detail A) 3. Attach Skirt 2 x 12 at Intermediate Frames using FT2057 (See Detail B) 4. -
Page 22: Netting And Wiggle Wire Base
Netting and Wiggle Wire Base Install WWBASE9 along indicated sections. Poultry Netting and Ground Skirt are held in place with WWBASE9 where possible. All WWBASE9 will be secured using NB1809 at 18" spacing. 1. Install WWBASE9 along Eave Purlin. Netting can be secured along inside of Wood Skirt and filler using staples. -
Page 23: Wiggle Wire Installation
Wiggle Wire Installation Bend the Wiggle Wire up just enough to clear the Insert one end of the Wiggle Wire as Carefully begin to fold the Poly Film into the edge of the Wiggle Wire Base. shown while maintaining tension on the Wiggle Wire Base while keeping a constant Poly Film. -
Page 24: End Frame Poly
End Frame Poly 1. Unroll End Poly (GMENDW) along end of structure. 2. Locate center of longer edge and align with peak of structure. 3. Begin installing Poly by starting at the peak and working down hill keeping the Poly tight along WWBASE9 as WIGLWIRE is installed. 4. -
Page 25: Gable Vent Installation - Part 1
Gable Vent Installation - Part 1 1. Install DR2410 on face of End Frame by installing WIGLWIRE along the Peak Header and also on the End Frame Gable Top. 2. Attach 2x RC1311 to Peak Header, outside of Wiggle Wire Base. NB1805 will screw though the Poly, and the Wiggle Wire Base. - Page 26 Gable Vent Installation - Part 2 HT1085 Continuing on from Gable Vent Assembly Part 1 RC1303 Roll-Up DR/Vent Tube (80") U-Joint w/Bolts 1 Join HT1085 with RC1319 using RC1303 and included hardware. RC1319 Roll-Up Crank (84") 2. Wrap DR2410 around HT1085 and use 3x RC1010 Clips to hold DR2410 in place (see Detail C).
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Page 27: Roof Poly Installation - Part 1
Roof Poly Installation - Part 1 Notes: 1. Lay out sections of Wiggle Wire around the perimeter of the • Pick a calm day when attempting to install the Roof Poly. On a structure so they are handy. windy day, it's almost impossible to handle the Poly. •... - Page 28 Roof Poly Installation - Part 2 1. Gently pull the poly into place on the roof making sure poly is centered on structure as shown, use temporary sections of Wiggle Wire between Temporary points D and F to help prevent the Poly from shifting while the Wiggle Wiggle Wire Wire is installed on the first side.
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Page 29: Side Vent Installation - Part 1
Side Vent Installation - Part 1 1. Install 6X RC1311 on top of (Side) WWBASE (over Poly) using 1X NB1805 each. 2. Install 5X RC1330 along Wood Skirt using 2X NB1807. NB1807 1 1/2" x #9 Woodtight NB1805 Long Self-Drill Screw Wood Skirt (Side) WWBASE with... - Page 30 Side Vent Installation - Part 2 1. Join 4X CF1014 using 1X NB1809 at each joint. Wiggle Wire Base 2. Mark the hanging poly 54" below the Wiggle Wire Base Mark the poly 54" below the 3. Wrap the hanging poly around the roll up tubes Wiggle Wire Base.
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Page 31: Shade Fabric Installation
Shade Fabric Installation 1. Install Shade Fabric using same process used for Roof Poly Installation. Shade fabric can be attached to Wiggle Wire Base the same way Poly is installed with additional Wiggle Wire. Shade Fabric AK-210302... -
Page 32: Door Installation
Door Installation 1. At each door, attach the Reinforced Poly to the door using Wiggle Wire. 2. Install the door latch (DR6041) using the instructions included with the latch. To attach the door latch kit, drill 3/8" thru bolts at attachment locations and use 5/16"... -
Page 33: Eye Hook Installation
Eye Hook Installation 1. At each corner of the structure, locate and drill a 7/16" thru hole in the corner frame centered 3" above the lower skid. 2. Install the Eye Hook (NB1622) using washers (NB1863) and nuts (NB1874) on both sides of the tube. NB1863 NB1874 ... -
Page 34: Anchoring
Anchoring 1. Between each set of hold down tubes on the outside of the Skid Rails, locate an Earth Anchor (PT2200) about 3" from the skid. With downward pressure screw the anchor into the soil until the eye is about 1" from the soil. 2.
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