Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Summary of Contents for Chandler AMETEK 5617
- Page 1 INSTRUCTION MANUAL MODEL 5617 CORROSION TEST APPARATUS Revision T – June 2021 P/N: 56-170-10-15 S/N: ____________ 2001 N. Indianwood Ave. Broken Arrow, OK 74012 Telephone: 918-250-7200 Fax: 918-459-0165 E-mail: chandler.sales@ametek.com Website: http://www.chandlereng.com...
- Page 2 Copyright 2014, by Chandler Engineering Company L.L.C. All rights reserved. Reproduction or use of contents in any manner is prohibited without express permission from Chandler Engineering Company L.L.C. While every precaution has been taken in the preparation of this manual, the publisher assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein.
-
Page 4: Table Of Contents
TABLE OF CONTENTS Table of Contents General Information ............... P-1 Introduction ............................P-1 Purpose and Use ........................... P-1 Description ........................... P-1 Features and Benefits ......................... P-1 Specifications ............................. P-2 Safety Requirements .......................... P-3 Where to Find Help ..........................P-3 Section 1 – Installation ..............1-1 Unpacking the Instrument ........................ - Page 5 TABLE OF CONTENTS Annually ............................. 3-3 Pump ............................3-3 Heater ............................3-3 Thermocouple and Temperature Controller................. 3-3 Maintenance Schedule ........................3-4 Section 4 – Troubleshooting Guide ..........4-1 Section 5 - Replacement Parts ............5-1 Section 6 - Drawings and Schematics ..........6-1 Includes: 2408i Universal Indicator and Alarm Unit...
-
Page 6: General Information
PREFACE General Information Introduction Purpose and Use The corrosion test apparatus was designed to test the reaction rate of corrosive liquids on metals that are subjected to high temperature and pressure under dynamic conditions in compliance with ASTM G111. The corrosive liquid and the metal coupons are placed in glass jars that are placed in a metal rack. -
Page 7: Specifications
PREFACE Specifications Operating Conditions: 75°F - 500°F / 23°C - 260°C Maximum Temperature: 500°F / 260°C Maximum Pressure: 10,000 psi / 69 MPa Note: The pressure rating decreases as the temperature increases (see chart below). Model 5617 Corrosion Test Apparatus Pressure Rating Schedule 10000 9000... -
Page 8: Safety Requirements
Where to Find Help In the event of problems, contact your local sales representative or Chandler Engineering: • Telephone: 918-250-7200 •... - Page 9 PREFACE This page is intentionally left blank.
-
Page 10: Section 1 - Installation
Note: File an insurance claim with your freight carrier if damage has occurred during shipping. Verify all parts shown on the enclosed packing list have been received. If items are missing, please notify Chandler Engineering immediately. Utilities Required Your unit will require dry, oil-free compressed shop air (not instrument quality) of 100 to 130 psi / 689 –... -
Page 11: System Set-Up
The signal cable is also connected to a labeled receptacle at the back of the instrument. 2. If the system is equipped with the Chandler Engineering 5270 Data Acquisition and Control System (DACS) software, the RS232 cable is connected to a serial port on the computer. -
Page 12: Section 2 - Operating Instructions
SECTION 2 – OPERATING INSTRUCTIONS Section 2 – Operating Instructions Main Control Panel MODEL 5617 Description Description Thermocouple Receptacle Pump Switch Nameplate Motor Switch Caution Heater Switch Low Pressure Contact Main Power Pressure Gauge Pressure and Temperature Rating High Pressure Contact Air Pressure Regulator Drive Cooling Switch Hoist Switch... -
Page 13: Remote Control Panel
SECTION 2 – OPERATING INSTRUCTIONS Remote Control Panel This instrument is furnished with a remote control panel, which permits operation of the instrument from a remote location. The remote panel assembly and the instrument may be separated up to 50 feet. From the remote panel, the operator may control the following items: •... -
Page 14: Sample Preparation
SECTION 2 – OPERATING INSTRUCTIONS Sample Preparation Generally, individual samples are placed inside each sample container and half filled with the corrosive media. The remaining internal volume is filled with mineral oil. To prevent rupturing the sample containers during pressure equalization, the caps must be loose. Optionally, a 1/8-inch / 4mm hole may be drilled in the cap of each sample container to provide a path for pressure equalization. -
Page 15: Heating The Cylinder
SECTION 2 – OPERATING INSTRUCTIONS 15. When the desired fluid pressure is obtained, turn “OFF” the PUMP SWITCH (#12). Turn “ON” the LOW and HIGH PRESSURE CONTACT SWITCHES (#4) and (#6). The pressure gauge will control the pump and release valve to automatically maintain the preset pressures on the control gauge. -
Page 16: Cooling The Cylinder
SECTION 2 – OPERATING INSTRUCTIONS Cooling the Cylinder 1. Set the Temperature Controller to Manual mode by pressing the F1 button. The “hand” icon will appear. 2. Turn the HEATER SWITCH (#14) to “OFF.” 3. Turn the CYLINDER COOLING SWITCH (#8) to “ON.” 4. -
Page 17: Water Flushing The Cylinder
SECTION 2 – OPERATING INSTRUCTIONS 2. Open the DRAIN VALVE (#20) and AIR-TO-CYLINDER VALVE (#22). After the fluid has been drained from the cylinder, close the AIR TO CYLINDER VALVE. 3. Loosen the gland on the center thermocouple in cylinder plug, bleed off all the air and remove the thermocouple. -
Page 18: Section 3 - Maintenance
SECTION 3 – MAINTENANCE Section 3 – Maintenance The operating life of the Corrosion Test Apparatus can be extended measurably if operating and maintenance instructions provided in this manual are used. Avoidance of safety issues, down time and parts replacement depends on the proper cleaning, lubrication, replacement of filters, and calibration of instrumentation and controls. -
Page 19: Sample Rack
API specs require that the temperature measuring system be verified for accuracy monthly. No equipment is supplied with the unit for performing these tests. Review the API specs for details or contact Chandler Engineering. Packing Cartridge The packing cartridge should be removed from inside the cylinder when the reciprocating shaft packing requires replacement. -
Page 20: Three Months
Replace the High Pressure Filter, Cylinder Pressure Release Valve, and Rupture Disk. Pump Chandler Engineering recommends that the pump valve body be disassembled, cleaned and rebuilt by our Service Department. A pump rebuild kit is available from Chandler Engineering. Heater Chandler Engineering recommends that the heater be inspected and tested for insulation breakdown and voltage leakage, which can lead to arcing on the cylinder wall. -
Page 21: Maintenance Schedule
SECTION 3 – MAINTENANCE Maintenance Schedule MAINTENANCE SCHEDULE INSTRUMENT NAME COMPONENT EACH TEST MONTHLY 3 MONTHS 6 MONTHS ANNUAL Sample Rack and Containers Disassemble, Clean, Inspect Motor Drive Disassemble, Clean, Inspect Replace Low Pressure Filter Replace High Pressure Filter Disassemble, Clean, Replace Inspect Cylinder Pressure Release Valve... -
Page 22: Section 4 - Troubleshooting Guide
Disassemble and clean the valve or replace the valve. Erratic pump action An air lock in the pump piston cavity will cause erratic pumping action. Increase the air drive pressure gradually to slow the pumping cycle. Contact Chandler Engineering for service to the pump. - Page 23 SECTION 5 – REPLACEMENT PARTS This page is intentionally left blank.
-
Page 24: Section 5 - Replacement Parts
SECTION 5 – REPLACEMENT PARTS Section 5 - Replacement Parts Model Number 5617 #56-0187 - CYLINDER ASSEMBLY PART NUMBER DESCRIPTION 07-0772 Plug Handle 56-0076 Seal Ring 56-0077 Lock Nut 56-0078 Thrust Washer 56-0091 Bail 56-0117 Cooling Coil - Internal 56-0126 Cooling Coil - External 56-0148 Packing Cartridge Assembly... - Page 25 SECTION 5 – REPLACEMENT PARTS #56-0189 - DOUBLE SWIVEL ARM ASSEMBLY PART NUMBER DESCRIPTION 07-0030 Cable, Swivel Assembly 07-0292 07-0295 Bushing 56-0103 Weight Balancing 56-0129 Drum, Hoist 56-0142 Hoist, Guard Assembly 56-0191 Swivel Arm, Lower 56-0192 Cable Assembly 56-0193 Swivel Arm 56-0206 Swivel Arm, Top 56-0207...
- Page 26 SECTION 5 – REPLACEMENT PARTS #56-0198 - ELECTRICAL PARTS PART NUMBER DESCRIPTION P-2713 Motor, 1/4 HP (50 Hz Instrument Only) P-2881 Switch, SPST, Rocker, 10A, 250V P-3388 Switch, Circuit Breaker P-3431 Relay, Power, DC Control P-3657 Motor, Gear, Hoist P-3658 Motor Brake #56-0322 - REMOTE CONTROL ASSEMBLY PART NUMBER...
- Page 27 SECTION 5 – REPLACEMENT PARTS MISCELLANEOUS ITEMS PART NUMBER DESCRIPTION P-0766 Pipe Nipple, 1/4 NPT X 5 in. Lg. P-0866 Pipe Bushing, 1/4 FP X 3/8 MP P-0906 Tube Union, 1/4 T X 1/4 T P-1059 Tube Reducer P-1074 Pipe Nipple, 3/8 NPT X 1/4 NPT P-1206 Safety Head Assembly P-1246...
- Page 28 SECTION 5 – REPLACEMENT PARTS MISCELLANEOUS ITEMS PART NUMBER DESCRIPTION 60-0091 Connector, Rod End Bearing 60-0092 Spacer 60-0093 Base, Thrust Bearing 60-0096 Sample Rack Coupling 60-0098 Support Shaft 60-0110 Thrust Bearing, Shaft P-1312 Torque Wrench P-1765 Mineral Oil P-1792 Socket Head Set Screws, 5/8-11 x 5/8 in. Lg. P-2221 Bottles, 4oz P-2222...
- Page 29 SECTION 5 – REPLACEMENT PARTS This page is intentionally left blank.
-
Page 30: Section 6 - Drawings And Schematics
SECTION 6 – DRAWIINGS AND SCHEMATICS Section 6 - Drawings and Schematics Drawing Number Description 07-1026 Safety Head Assembly 19-0107 Modified Bridgeman Seal Assembly 56-0148 Packing Cartridge Assembly 56-0187 Cylinder Assembly 56-0198 Wiring Diagram 56-0201 Tubing Diagram 56-0203 Control Panel Identification 56-0322 Remote Control Enclosure Assembly... - Page 31 SECTION 6 - DRAWINGS AND SCHEMATICS This page is intentionally left blank.
- Page 34 12/14/2015 THIS DOCUMENT AND THE DRAWINGS AND TECHNICAL DATA CONTAINED HEREON ARE THE UON DIMS ARE IN INCHES MFG: TC 12-14-15 PROPERTY OF CHANDLER ENGINEERING COMPANY LLC. REPRODUCTION OR DISSEMINATION IN ANY 1 PLC 0.030 2 PLC 0.010 ENGR: JJM...
- Page 35 03-17-14 THIS DOCUMENT AND THE DRAWINGS AND TECHNICAL DATA CONTAINED HEREON ARE THE UON DIMS ARE IN INCHES MFG: TC 03-17-14 PROPERTY OF CHANDLER ENGINEERING COMPANY SECTION A-A LLC. REPRODUCTION OR DISSEMINATION IN ANY 1 PLC 0.030 2 PLC 0.010...
- Page 39 BREAK EDGES, DEBURR DRAWN: LDR 11/21/2014 THIS DOCUMENT AND THE DRAWINGS AND TECHNICAL DATA CONTAINED HEREON ARE THE UON DIMS ARE IN INCHES MFG: PROPERTY OF CHANDLER ENGINEERING COMPANY LLC. REPRODUCTION OR DISSEMINATION IN ANY 1 PLC 0.030 2 PLC 0.010 ENGR:...
- Page 40 Please add me to your mailing list- for Product Updates and New Product Releases, Information, Technical Articles, and General Announcements of interest to users of this instrument. Name ______________________________________________________________ Company ____________________________________________________________ Address _____________________________________________________________ Email address _________________________________________________________ My instrument is Chandler Model ________________________ Serial Number __________________________...
- Page 41 cut out postcards on dotted lines...
- Page 42 ENGINEERING All products of Chandler Engineering are warranted for a period of one year from date of shipment to be free from defective workmanship and material. Providing written notice is made and authorization by us is given, any of our products claimed to be defective may be returned freight prepaid to our factory.
Need help?
Do you have a question about the AMETEK 5617 and is the answer not in the manual?
Questions and answers