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Orion Playset
ASSEMBLY MANUAL
866-210-9273
YARDCRAFT.COM
271 S Shirk Road
New Holland PA 17557

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Summary of Contents for Yard Craft Orion

  • Page 1 Orion Playset ASSEMBLY MANUAL 866-210-9273 YARDCRAFT.COM 271 S Shirk Road New Holland PA 17557...
  • Page 2: Tools Required

    The vinyl construction keeps this playset low in maintenance but keeps the fun factor high! The Orion Vinyl Playset will enhance the appearance of your backyard, while also making it a one-stop-shop for having fun and making memories!
  • Page 3: Parts List

    Tower Parts List Part No. Type Quantity 54" 4x4 Post 73 1/2" 2x6 56" 2x6 81 1/4" 2x6 Legs 79 1/2" 2x6 66 1/4" 2x6 15 1/2" 2x6 Brace 56" 2x4 Joists Floorboards Poly Slats Roof 104" 2x4 61" 2x4 51"...
  • Page 4 Step 1. Step 2. Begin the assembly by locating the two 56” 2x6’s (1C) with Thread eight 6 3/8” threaded rods (6C) into the 56” 2x6’s. the joist hangers attached. Place them as shown with the joist Turn them in by hand until they are flush with the t-nuts. hangers facing in.
  • Page 5 Step 5. Step 6. Fasten the posts to the side 2x6’s using 6 7/8” threaded rods, Install three 56” 2x4 floor joists (1H) in the joist hangers. washers and acorn nuts. At this point you can go around and tighten all the nuts. Step 7.
  • Page 6 Step 9. Step 10. Lay the floorboards (1I) into position. Center the floorboards and fasten them with 1 1/2” vinyl screws. Notice the narrow one in the center and the two short ones on (6G) either side. Step 11. Step 12. After the floor is finished assemble the railing section using 56”...
  • Page 7 Step 13. Step 14. The next step is to fasten the poly slats (1J) to the 2x6’s to The side with a slide gets two slats on each side. complete the railings. Use the included template to align the slats then fasten them with 1 3/4”...
  • Page 8 Step 17. Step 18. Fasten the 2x6 brace to the side 2x6 using the same lags. Repeat steps 15-17 to assemble the opposite leg. Step 19. Step 20. Lift one side of the tower up and place one of the legs into place. Fasten the legs using four 4”...
  • Page 9 Step 21. Step 22. Use a 4” lag in the predrilled hole on the end of the 2x6 leg to finish Repeat steps 19-21 to finish the legs. fastening them. You may have to predrill the 4x4 with a 1/4” bit to get it started. Step 23.
  • Page 10 Step 25. Step 26. Ladder panel. (4A) Fasten all the panels to the tower using 3 1/2” lags through the side 2x6’s into the tower legs. Step 27. Step 28. Also fasten the two panels together using the same lags through Fasten the top of the panels to the tower using 3 1/2”...
  • Page 11 Step 29. Step 30. Fasten the bottom of the panels using the 3 1/2” lags through the Follow steps 26, 28 and 29 to fasten the ladder panel. 79 1/2” 2x6’s. Step 31. Step 32. Locate the 66 1/4” 2x6 with the floorboard attached. The ladder comes with a poly trim piece for the side.
  • Page 12 Swing Frame Assembly Step 1. Start the swing frame assembly with the 2x6 swing beam. (3A) Step 2. Step 3. Fasten the swing bearings (3H) to the swing beam using the lags Place the glider bracket (4M) in position. provided with the bearings. These holes should all be pre-drilled.
  • Page 13 Step 4. Step 5. Pre-drill four 1/2” holes then attach the bracket using the included Fasten the side tabs of the bracket using 1 3/4” washer head lags. screws. Step 6. Step 7. Attach the swing beam bracket (3G) to the end of the beam Install the beam strap (3E) on the other end of the beam using the without the end caps.
  • Page 14 Step 9. Step 8. Attach the corner bracket (3F) to the swing beam and end post. Find the 4x4 end post (3B) and install it in the beam strap. Fasten it with 1 3/4” washer head screws. Make sure the post is square with the swing beam then tighten all the nuts.
  • Page 15 Step 12. Step 13. Next pre-drill two 7/16” holes through the 2x6 then fasten the Find the ground runner 2x4 (3C) and fasten it to the end post bracket with two 2 3/4” threaded rods. using a 6 1/2” threaded rod, nut and washer. Step 14.
  • Page 16 Step 16. Step 17. Assemble the glider pieces using the included hardware. Install the swings to finish the swing frame assembly. Tarp Roof Assembly Step 1. To begin the roof assembly find and identify these parts.
  • Page 17 Step 2. Step 3. Fasten the 104” 2x4’s (2A) to the 4x4 posts using 3” lags. Next fasten the roof 2x4 brackets (2E) to the 51” 2x4’s. (2C) The pre-drilled holes should be centered on the 4x4 posts. Use six 1 3/4” washer head screws per bracket. Step 4.
  • Page 18 Accessories Step 6. Place the 2x4’s with the tarp roof (2D) in place as shown. Fasten one 2x4 first then pull the tarp tight and fasten the other. Use 3” lags in the pre-drilled holes to fasten them. Ladder Handrail (4B) Wonder Wave Slide (4E) Place the ladder handrail in position on the ladder then fasten it Locate the wonder wave slide and place it in position.
  • Page 19 Wonder Wave Slide (4E) Tic Tac Toe Panel (4G) Fasten the slide with three 1 1/4” lags. The tic tac toe panel comes with a 18 1/2” 2x6. Make sure the lags go into the 2x6 below and not just the Fasten one end of the panel to the 2x6 using four 1 3/4”...
  • Page 20 Ships Wheel (4H) Ships Wheel (4H) The ships wheel should come with a mounting base, a cover, two First insert the bolt into the base then fasten the base to the 2x6 lags and a bolt. railing using the two lags. Ships Wheel (4H) Ships Wheel (4H) Place the ships wheel over the mounting base and fasten it with...
  • Page 21 Binoculars (4I) Binoculars (4I) The binoculars should come with a mounting base, a bolt and a Use the lag to mount the binocular base to the 2x6 railing. lag. Binoculars (4I) Tire Swing(4J) Attach the binoculars to the base using the bolt. The tire swing gets installed on the center 2x4 floor joist.
  • Page 22 Tire Swing (4J) Super Spiral Slide (4F) Attach the chains to the mounting base to finish the tire swing. Assemble the slide according to the slide assembly manual. Next install it in the open spot on the tower. Super Spiral Slide (4F) Super Spiral Slide (4F) Use the included lags to fasten it to the floor 2x6.